S-64
05-E2B, 05-E2BG, WSM
DIESEL ENGINE
Correcting Cylinder
1. When the cylinder is worn beyond the allowable limit, bore and
hone it to the specified dimension.
2. Replace the piston and piston rings with oversize ones.
Oversize : 0.5 mm (0.0197 in.)
NOTE
Q
• When the oversize cylinder is worn beyond the allowable
limit, replace the cylinder block with a new one.
W10344480
(6) Oil Pump
Rotor Lobe Clearance
1. Measure the clearance between lobes of the inner rotor and the
outer rotor with a feeler gauge.
2. If the clearance exceeds the factory specifications, replace the oil
pump rotor assembly.
W10355630
Oversized cylinder
liner I.D.
Factory
spec.
D905-E2B /
E2BG
72.500 to 72.519 mm
2.85433 to 2.85507 in.
D1005-E2B /
E2BG
V1305-E2B /
E2BG
76.500 to 76.519 mm
3.0118 to 3.0126 in.
D1105-E2B /
E2BG
D1105-T-E2B
V1505-E2B /
E2BG
V1505-T-E2B
78.500 to 78.519 mm
3.0906 to 3.0913 in.
Allowable
limit
D905-E2B /
E2BG
72.65 mm
2.8602 in.
D1005-E2B /
E2BG
V1305-E2B /
E2BG
76.65 mm
3.0177 in.
D1105-E2B /
E2BG
D1105-T-E2B
V1505-E2B /
E2BG
V1505-T-E2B
78.65 mm
3.0965 in.
Finishing
Hone to 1.2 to 2.0 mm
μ
R max.
∇∇∇
(0.000047 to 0.000079 in.
μ
R max.)
(1) Cylinder I.D. (Before Correction)
(2) Cylinder I.D. (Oversize)
Rotor lobe clearance
Factory spec.
0.06 to 0.18 mm
0.0024 to 0.0071 in.
KiSC issued 06, 2011 A