Wulfsberg FLEXCOMM II C-5000, Installation Manual

Page 1: ...THE LATEST REVISION IT IS THE USER S RESPONSIBILITY TO ENSURE THAT HE OR SHE IS USING THE LATEST DOCUMENT REVISION THE LATEST REVISION MAY BE VIEWED OR PRINTED FROM THE ELECTRONIC DOCUMENT DISTRIBUTIO...

Page 2: ...0 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 2 Installation Manual Engineering and Production by Wulfsberg Electronics A Cobham Avionics Surveillance Group Company Wulfsberg Electronics FLEXCOM...

Page 3: ...itness for a particular purpose and non infringement In addition Wulfsberg Electronics makes no warranty with regard to the documentation or data contained herein Wulfsberg Electronics is not liable i...

Page 4: ...L AND PROPRIETARY TO COBHAM Page 4 Record of Revisions Rev No Rev Date Date Inserted By Rev No Rev Date Date Inserted By A 04 01 91 B 06 01 93 C 07 21 98 D 05 31 05 E 03 31 08 F 08 21 09 G 12 20 10 H...

Page 5: ...C Compliance 26 F Special Airworthiness for Non Aviation Transmitters 26 G Instructions for Continued Airworthiness 26 SECTION 2 SYSTEM INSTALLATION 1 General 27 2 Sample Systems 27 3 Component Specif...

Page 6: ...0 A AT 560 AT 5000 40 B FC 5000 40 C AT 160 and AT 150 40 D AT 550 40 E FC 550 40 F AT 50 AND AT 51 41 G FC 50 41 H AT 400 41 I AT 140 41 J Antenna Mechanical Installation 42 K Coax Installation Instr...

Page 7: ...heckout 134 A General 134 B Checkout Setup 135 C Checklist 135 D Checkout Procedure 135 3 Transmitter Tests 136 A General 136 B Receiver Verification 137 C Encryption Verification 137 4 Installation C...

Page 8: ...ount Tray Envelope Drawing 154 016605 Rev B 48 3 5 Vibration Isolator Drawing 246 017812 Rev A 49 3 6 AT 560 Antenna Envelope Drawing 121 040130 Rev M 50 3 7 AT 160 Antenna Envelope Drawing 121 040129...

Page 9: ...xcomm I Transceiver Install Wiring Diagram 147 014991 Rev B 117 4 12 C 5000 Parallel Interface Connector P501 P502 P503 122 4 13 Install Wiring Diagram RT 9600 RT 9600F RT 7200 C 5000 147 014992 Rev 4...

Page 10: ...4 5 C 5000 Parallel Interface RT 9600 F 7200 Connector P501 P502 P503 123 6 1 RT 30 Transceiver Test Frequencies 141 6 2 RT 138 F Transceiver Test Frequencies 141 6 3 RT 406F Transceiver Test Frequenc...

Page 11: ...OF CONTENTS APPENDIX A Continuous Airworthiness Instructions for Flexcomm II System 149 1 Introduction 149 2 Equipment 149 3 Antenna Verification 149 4 Transmitter Verification 149 5 Receiver Verifica...

Page 12: ...RT 30 RT 118 RT 138 F RT 406F RT 450 appropriate antennas and optional equipment as required The C 5000 can also interface with combined applications of FLEXCOMM II and FLEXCOMM I i e a hybrid RT Syst...

Page 13: ...ransceivers RT 30 PN 400 0098 XXX See Table 1 3 RT 118 PN 400 0119 XXX See Table 1 4 RT 138 PN 400 0102 XXX See Table 1 5 RT 138F PN 400 014525 XX 5X See Table 1 6 RT 406F PN 400 012785 XX 5X See Tabl...

Page 14: ...X XXXX is configured as follows This manual applies to configuration variations 31300 0X01 XXXX only Figure 1 1 C 5000 Part Numbering Ref Dwg No 400 031300 Rev AP Note Processor board PN 300 031315 ca...

Page 15: ...560 29 7 960 MHz 9 5 Tuned Multiband Black 121 040129 01 AT 160 29 7 960 MHz 9 5 Passive Multiband 121 040045 01 AT 5000 29 7 960 MHz 5 5 FC 5000 Req White 121 040045 02 AT 5000 29 7 960 MHz 5 5 FC 50...

Page 16: ...rt Number RT 118 Description 400 0119 000 Transceiver FLEXCOMM VHF AM Band 118 000 137 975 MHz Standard Receiver IF Bandwidth 400 0119 001 Transceiver FLEXCOMM VHF AM Band 118 000 137 975 MHz Wide Rec...

Page 17: ...erface compatible 400 014525 51 Transceiver FLEXCOMM Hi Band VHF 138 0000 173 9975 MHz with Guard Receiver Voice Encryption interface compatible 400 014525 52 Transceiver FLEXCOMM Hi Band VHF 138 0000...

Page 18: ...eceiver Guard Receiver CTCSS Tones and Voice Encryption interface compatible 400 012785 53 Transceiver FLEXCOMM UHF Band 406 0000 511 9875 MHz with increased sensitivity and Voice Encryption interface...

Page 19: ...HI Band 150 0000 173 995 MHz 14 28 VDC 100 mW Audio Protruding Connector 400 0052 005 Transceiver RT 9600 VHF HI Band 150 0000 173 995 MHz 14 28 VDC 100 mW Audio Protruding Connector with Guard Recei...

Page 20: ...TCSS Tones 400 0140 027 Transceiver RT 9600F VHF HI Band 150 0000 173 995 MHz 14 28 VDC 100 mW Audio Recessed Connector with Guard Receiver and CTCSS Tones 400 0140 052 400 0140 152 Transceiver RT 960...

Page 21: ...400 0140 177 Transceiver RT 9600F VHF HI Band 150 0000 173 995 MHz 14 28 VDC 100 mW Audio Recessed Connector with Guard Receiver and CTCSS Tones and Voice Encryption interface compatible Note All RT...

Page 22: ...e Connector P501 P502 and or P503 D Sub 62 Pin female with backshell and one each female and male jackscrews For all installations except RT 5000 PN 129 215344 02 RT 5000 Interconnect Harness J101 Mil...

Page 23: ...for use with RG 142 coax N Type Plug 90 for use with RG 142 coax 129 049112 01 129 049113 01 Connector J512 Mil Circ 10 Pin male PN 129 217323 01 MS3126F 12 10S SR AT 140 Lo Split RF Connector N Type...

Page 24: ...or use with RG 142 coax N Type Plug 90 degree for use with RG 142 coax 129 049112 01 129 049113 01 Connector J403 Mil Circ 10 Pin male PN 129 217323 01 MS3126F 12 10S SR Tuners Logic Converters FC 50...

Page 25: ...e RG 393 Antenna Coax 153 041058 Adapter Cable Flexcomm I Transceiver to RT 5000 124 041326 Adapter Tray Antenna Mounting 300 341192 Adapter Plate FC 35 to FC 5000 300 341193 Adapter Plate Single to D...

Page 26: ...uired CAC recommends that the user not transmit on the low VHF FM band while using sensitive navigational equipment or operate in low output power mode not high power and or consider using a passive a...

Page 27: ...installed with FLEXCOMM II FLEXCOMM I or a configuration consisting of both FLEXCOMM II and FLEXCOMM I transceivers System power requirements are included in Table 2 1 Figures 2 1 through 2 6 shows g...

Page 28: ...ual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 28 Figure 2 4 Dual Transceiver RT 5000 and Flexcomm I Figure 2 5 Dual Transceiver RT 5000 and Parallel Flexcomm I Transceivers Figure...

Page 29: ...for power requirements Table 2 1 System Power Requirements A C 5000 Communication Management Controller Note The installation and operation of the Frequency Agile C 5000 Control Unit is limited to ai...

Page 30: ...5 000 MHz AM FM 225 000 399 999 MHz AM FM 329 000 to 335 000 RX Only 400 000 512 000 MHz 512 000 806 000 MHz 806 000 959 999 MHz d Channeling 12 5 20 25 30 50 kHz e Temperature 30 C to 60 C f Altitude...

Page 31: ...cal e Impedance 50 ohms f Power 20 Watts g Gain 30 MHz 14 dBi 88 MHz 6 dBi 108 174 MHz 0 dBi 220 960 MHz 0 dBi h Temperature 55 C to 70 C i Altitude 50 000 feet 2 AT 160 Antenna a Frequency 29 7 960 M...

Page 32: ...e Impedance 50 ohms f Power 20 Watts g Gain 30 MHz 15 dBi 88 MHz 7 5 dBi 118 174 MHz 3 dBi 225 960 MHz 0 dBi h Temperature 55 C to 70 C i Altitude 55 000 feet 4 AT 550 Antenna a Frequency 29 7 960 MH...

Page 33: ...e Impedance 50 ohms f Power 20 Watts g Gain 30 MHz 11 dBi 88 MHz 6 dBi 108 174 MHz 0 dBi 225 400 MHz 2 dBi h Temperature 54 C to 71 C i Altitude 50 000 feet 6 AT 51 Antenna a Frequency 29 7 400 MHz b...

Page 34: ...onal in azimuth d Polarization Vertical e Impedance 50 ohms f Power 50 Watts g Gain 30 MHz 22 5 dBi 88 MHz 10 dBi 108 174 MHz 2 dBi 225 400 MHz 2 dBi h Temperature 54 C to 71 C operating 62 C to 85 C...

Page 35: ...Operators Manual Manual Number 150 0061 000 for specification data on RT 9600 and RT 7200 transceivers E Miscellaneous Data Loading Cables and Software 1 149 041389 01XX C 5000 PC cloning cable 9 Pin...

Page 36: ...alled in the same RT System Refer to FLEXCOMM I Transceiver System Installation Manual Manual Number 150 040011 for mechanical installation information on FLEXCOMM transceivers Refer to VHF FM Transce...

Page 37: ...16 2 to 19 7 lbs 7 3 to 8 9 kg depending on configuration AT 560 2 7 lbs 1 2 kg AT 160 2 7 lbs 1 2 kg AT 5000 3 5 lbs 1 6 kg AT 550 2 7 lbs 1 2 kg AT 150 2 7 lbs 1 2 kg AT 50 4 8 lbs max 2 18 kg AT 51...

Page 38: ...n of C 5000 Mount C 5000 on Dzus rails per MIL MS 25213 See Figure 3 1 for mounting dimensions 6 Installation of RT 5000 The RT 5000 is should be installed on a horizontal surface in either a horizont...

Page 39: ...CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 39 For RT 5000 units using Vibration Isolators Installation clearance zones to the sides and ends of the unit should be as shown in the hatched zones Figur...

Page 40: ...r appropriate antenna mounting dimensions A AT 560 and AT 5000 See the AT 560 and AT 5000 envelope drawings Figures 3 6 and 3 8 respectively for dimensions Mount antenna with No 10 screws B FC 5000 No...

Page 41: ...V Note For full 29 7 960 MHz frequency coverage the user must also install the AT 400 antenna for 400 960 MHz frequencies See the AT 50 and AT 51 envelope drawings Figures 3 11 and 3 12 respectively f...

Page 42: ...RG 142 on most installations Installers can substitute other types of coax or RG 400 to get better performance especially at higher frequencies Be aware that each type of coaxial cable requires specif...

Page 43: ...re slightly end of cable braid as shown to facilitate insertion of inner ferrule Important Do not comb out braid Place contact on cable center conductor so that it butts against cable dielectric Crimp...

Page 44: ...shown Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule Important Do not comb out braid Place contact on cable center conductor so it butts against cable dielectric...

Page 45: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 45 Figure 3 1 C 5000 Envelope Drawing Dwg No 154 031300 Rev P Sheet 1 of 1...

Page 46: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 46 Figure 3 2 RT 5000 Envelope Drawing Dwg No 154 015525 Rev N Sheet 1 of 1...

Page 47: ...M II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 47 Figure 3 3 RT 5000 Horizontal Mounting Tray Envelope Drawing Dwg No 154 016835 Rev A Sheet...

Page 48: ...MM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 48 Figure 3 4 RT 5000 Vertical Mounting Tray Envelope Drawing Dwg No 154 016605 Rev B Sheet...

Page 49: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 49 Figure 3 5 Vibration Isolator 4 6 Lbs Dwg 246 044540 Rev A Sheet 1 of 1...

Page 50: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 50 Figure 3 6 AT 560 Antenna Envelope Drawing Dwg No 121 040130 Rev M Sheet 1 of 1...

Page 51: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 51 Figure 3 7 AT 160 Antenna Envelope Drawing Dwg No 121 040129 Rev K Sheet 1 of 1...

Page 52: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 52 Figure 3 8 AT 5000 Antenna Envelope Drawing Dwg No 121 040045 Rev G Sheet 1 of 1...

Page 53: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 53 Figure 3 9 AT 550 Antenna Envelope Drawing Dwg No 121 017850 Rev J Sheet 1 of 1...

Page 54: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 54 Figure 3 10 AT 150 Antenna Envelope Drawing Dwg No 153 017822 Rev G Sheet 1 of 1...

Page 55: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 55 Figure 3 11 AT 50 Antenna Envelope Drawing Dwg No 121 016587 Rev M Sheet 1 of 1...

Page 56: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 56 Figure 3 12 AT 51 Antenna Envelope Drawing Dwg No 121 016796 Rev K Sheet 1 of 1...

Page 57: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 57 Figure 3 13 AT 140 Antenna Envelope Drawing Dwg No 121 016584 Rev G Sheet 1 of 1...

Page 58: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 58 Figure 3 14 AT 400 Antenna Envelope Drawing Dwg No 121 016821 Rev G Sheet 1 of 1...

Page 59: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 59 Figure 3 15 FC 50 Antenna Envelope Drawing Dwg No 153 016586 Rev E Sheet 1 of 1...

Page 60: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 60 Figure 3 16 FC 5000 Antenna Envelope Drawing Dwg No 153 040047 Rev B Sheet 1 of 1...

Page 61: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 61 Figure 3 17 FC 550 Antenna Envelope Drawing Dwg No 153 017851 Rev E Sheet 1 of 1...

Page 62: ...radios The C 5000 can control up to three transceiver systems The word system is used because a Flexcomm I installation can be made of multiple transceivers electrically daisy chained to make one sys...

Page 63: ...y mic headset port and configure the C 5000 to operate in single mic mode Step 4 Panel Lighting Select the input pin on P500 for the desired backlighting Options are 28 Vdc pin 50 or 5 Vdc 5vrms pin 8...

Page 64: ...O 12 CIPHER PLAIN SEL 43 A C POWER GND 13 RT X GUARD AUDIO OUT 44 27 5 VDC A C POWER 14 INTERNAL CIPHER DISABLE 45 RS 422 TX LO 15 PTT FROM EXT CIPHER 46 RS 422 RX1 HI 16 RT X SELECT A 47 RS 422 RX1 L...

Page 65: ...r the transceiver system s selected for the primary mic headset interface Standard audio levels of 100 mW into 600 Ohm load is provided for standard modulation although an adjustment range of 0 5 to 2...

Page 66: ...r a bi directional digital data buss to other equipment on board the aircraft Two separate receive inputs are provided and the transmit pair may be connected to multiple RS 422 devices The receive shi...

Page 67: ...audio amplifiers primary and secondary It is not switched and all inputs to this port will appear at the headset s Typical use is alert tones progress tones medical telemetry equipment like Doppler Mo...

Page 68: ...o 3 and zero Ohm resistor A2R140 system interface board is removed With A2JP2 changed and A2R140 removed the mic out is only the buffered primary mic input In addition the primary mic input is isolate...

Page 69: ...dset Standard levels are 2 Vrms at low impedance although A2R114 on the system interface board provides adjustment range of 0 5 to 4 Vrms 7 REXMT AUDIO IN This input provides an auxiliary voice band t...

Page 70: ...AUDIO This input is typically used with external encryption equipment connected to the system interface The signal is the decoded or de encrypted voice band clear text from the encryption system By pr...

Page 71: ...t Total load for this output cannot exceed 200 mA In addition the combined external load of 15V 15V and 5V outputs cannot exceed 11 5 Watts 62 AUX GND This is a C 5000 power ground connection suitable...

Page 72: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 72 Figure 4 3 C 5000 Standard Installation Wiring Diagram Sheet 1 of 3 Dwg No 147 014995 R...

Page 73: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 73 Figure 4 3 C 5000 Standard Installation Wiring Diagram Sheet 2 of 3 Dwg No 147 014995 R...

Page 74: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 74 Figure 4 3 C 5000 Standard Installation Wiring Diagram Sheet 3 of 3 Dwg No 147 014995 R...

Page 75: ...RS 422 CTRL TX HI 26 VOICE AUDIO LO IN 5 RS 422 CTRL RX LO 27 RESERVED OUPUT SPARE A 6 CHAN MEM DIS 3 28 CHAN MEM DIS 4 7 IN SPARE 1 29 AUDIO GND 8 RS 422 CTRL RX HI 30 MIC HI OUT 9 CHAN MEM DIS 5 31...

Page 76: ...om this output must be connected to the RT 5000 input pin RS 422 CTRL RX HI pin M 5 RS 422 CONTROL RECEIVE LO This pin is the active low sense serial data input and meets EIA RS 485 voltage levels Thi...

Page 77: ...ended audio output to the RT 5000 that carries wide band audio to the RT 5000 Normally the audio on the pin comes from an external encryption device connected to P500 of the C 5000 and is the encrypte...

Page 78: ...00 input pin MIC HI IN pin Y The pin along with MIC LO PTT OUT should be connected using shielded wire 31 UNSQUELCHED MAIN RECEIVE AUDIO IN Single ended audio line that inputs unsquelched receiver aud...

Page 79: ...Pin s Signal Name Continued 37 GROUND This ground performs the same function as CONTROL GROUND pin 20 Either or both of these two pins can be used for providing a signal ground between the C 5000 and...

Page 80: ...Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 80 C RT 5000 Transceiver Installation Wiring Considerations P N s 400 015525 0101 to 0501 1 J101 Connector Fi...

Page 81: ...S 422 CTRL TX LO t RES SPARE B L RS 422 CTRL RX LO u HOMING SIGNAL STRENGTH M RS 422 CTRL RX HI v MN RX 180 ENABLE N DATA SHIELD GND w WIDE BAND GD RX AUDIO OUT P MAIN SQUELCH ANNUN x GD RX 180 ENABLE...

Page 82: ...ata output and meets EIA RS 485 voltage levels The data from this output controls the RT 5000 antenna G RS 422 ANTENNA RECEIVE LO This input is the active low sense serial data output and meets EIA RS...

Page 83: ...ONTROL When this input is pulled to ground the RT 5000 will engage a 10 dB receive attenuator in both main and crystal synthesized guard receivers W ON OFF When this input is pulled to ground by the C...

Page 84: ...s to 1 5 Vrms and set to 6 Vrms h WIDE BAND AUDIO IN This input is the single ended wide band audio input It has a nominal impedance between 2k Ohms and 5k Ohms and a 3 dB bandwidth of 1 Hz to 27 5 kH...

Page 85: ...u HOMING SIGNAL STRENGTH This output produces an output based on the signal strength that varies between 0 and 8 VDC and is capable of driving a 2k Ohm load This signal has a 3 dB bandwidth between DC...

Page 86: ...Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 86 Pin Signal Name Continued AA BB CC DD 28 VDC PWR Input Aircraft power pins EE FF GG HH PWR GND Input Airc...

Page 87: ...v M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 87 PIN SIGNAL NAME PIN SIGNAL NAME A RX DATA H L S0 B RX DATA L M GROUND C TX DATA H N NC D TX DATA L P GROUND E GROUND R NC F NC S S3 G NC T NC H GROUN...

Page 88: ...LEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 88 PIN SIGNAL NAME A 28 VDC B DC RTN C GND Figure 4 7 FC 50 FC 550 FC 5000 Connector J2...

Page 89: ...nnector J3 connects to AT 50 AT 51 antennas These pins provide proprietary channeling information to the antenna PIN SIGNAL NAME PIN SIGNAL NAME A Proprietary F Proprietary B Proprietary G Proprietary...

Page 90: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 90 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 1 of...

Page 91: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 91 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 2 of...

Page 92: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 92 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 3 of...

Page 93: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 93 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 4 of...

Page 94: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 94 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 5 of...

Page 95: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 95 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 6 of...

Page 96: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 96 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 7 of...

Page 97: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 97 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 8 of...

Page 98: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 98 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 9 of...

Page 99: ...XCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 99 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 10 of...

Page 100: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 100 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 11 of...

Page 101: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 101 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 12 of...

Page 102: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 102 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 13 of...

Page 103: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 103 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 14 of...

Page 104: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 104 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 15 of...

Page 105: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 105 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 16 of...

Page 106: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 106 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 17 of...

Page 107: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 107 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 18 of...

Page 108: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 108 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 19 of...

Page 109: ...COMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 109 Figure 4 9 Flexcomm II System Interconnect Drawing Dwg No 152 140131 Rev P Sheet 20 of...

Page 110: ...M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 110 D C 5000 Communication Management Controller Installation Wiring Considerations 1 C 5000 Parallel Interface FLEXCOMM I Connector P501 P502 P503 Figure...

Page 111: ...RX AUDIO DISABLE 44 0 04 MHZ CHN LINE 14 TX PWR SELECT 45 EXTERNAL ENCODE IN 15 CHN MEMORY DISCRETE NO 2 46 DF DISABLE 16 CHN MEMORY DISCRETE NO 3 47 TAKE CONTROL 17 CHN MEMORY DISCRETE NO 4 48 GUARD...

Page 112: ...0 005 MHz line 157 135 MHz Unselected channel lines should exceed 8 Vdc 12 43 1 29 6 TONE A B C D E These lines are used to provide pre programmed control of a synthesized CTCSS encoder decoder in th...

Page 113: ...the guard squelch annunciator in the Control Unit 2 TRANSMIT POWER LITE The transceiver pulls this line low to activate the transmit annunciator in the Control Unit 25 SQUELCH DISABLE This line is gr...

Page 114: ...ms 11 33 MIC HI AND LO PTT These lines are used for voice modulation and to enable the transmitter Mic sensitivity is factory set for an input of 0 25VRMS at 1 kHz to provide 3 kHz FM deviation 85 AM...

Page 115: ...r the external cipher if present This pin may either pull to ground or provide switched 28 VDC erase depending on internal jumper configuration 36 GUARD TONE ENABLE This pin when driven to ground with...

Page 116: ...5 VDC shall enable Guard Volume control Note that this pin is in parallel with Pin 42 7 18 24 SPARE Spares 22 SHIELD This pin shall be used for grounding shields There are no separate digital and anal...

Page 117: ...stallation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 117 Figure 4 11 FLEXCOMM I Transceivers Installation Wiring Diagram RT 30 RT 118 RT 138 RT 138F RT 450 and RT 406F Dwg...

Page 118: ...stallation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 118 Figure 4 11 FLEXCOMM I Transceivers Installation Wiring Diagram RT 30 RT 118 RT 138 RT 138F RT 450 and RT 406F Dwg...

Page 119: ...stallation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 119 Figure 4 11 FLEXCOMM I Transceivers Installation Wiring Diagram RT 30 RT 118 RT 138 RT 138F RT 450 and RT 406F Dwg...

Page 120: ...stallation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 120 Figure 4 11 FLEXCOMM I Transceivers Installation Wiring Diagram RT 30 RT 118 RT 138 RT 138F RT 450 and RT 406F Dwg...

Page 121: ...stallation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 121 Figure 4 11 FLEXCOMM I Transceivers Installation Wiring Diagram RT 30 RT 118 RT 138 RT 138F RT 450 and RT 406F Dwg...

Page 122: ...lation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 122 E C 5000 Parallel Interface RT 9600 RT 9600F RT 7200 Transceivers 1 Connector P501 P502 P503 Figure 4 12 C 5000 Paralle...

Page 123: ...IPHER 10 2 MHZ 41 AUDIO LO 11 MIC HI 42 MAIN VOLUME 12 TONE SELECT A 43 TONE SELECT B 13 MAIN AUDIO INHIBIT 44 0 04 MHZ 14 TX PWR SELECT 45 EXTERNAL CTCSS ENCODE IN 15 CHN MEMORY DISCRETE NO 2 46 DF D...

Page 124: ...5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 124 Figure 4 13 Installation Wiring Diagram RT 9600 RT 9600F RT 7200 C 5000 Dwg No 147 014992 Rev 4...

Page 125: ...5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 125 Figure 4 13 Installation Wiring Diagram RT 9600 RT 9600F RT 7200 C 5000 Dwg No 147 014992 Rev 4...

Page 126: ...5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 126 Figure 4 13 Installation Wiring Diagram RT 9600 RT 9600F RT 7200 C 5000 Dwg No 147 014992 Rev 4...

Page 127: ...isplay to indicate no control Note If a second RT 5000 is also being shared between the two C 5000 s the same arrangement must go between P502 connectors AND A SECOND Take Control switch must be insta...

Page 128: ...and displays NO CONTROL on the top line of its display C 5000 2 will now show the status of RT 5000 1 on the top line of its display To transmit on radio 1 the operator tunes the audio panel to FMI an...

Page 129: ...n both control heads EVER tune the same transceiver Only one control can have control of a transceiver at any time There is no communication between the two control heads so the head without control w...

Page 130: ...FLEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 130 Figure 4 14 Dual C 5000 RT 5000 with Take_Control Block Diagram...

Page 131: ...LEXCOMM II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 131 Figure 4 15 C 5000 Cloning Cable Wiring Diagram Sheet 1 of 1 Dwg No 246 042755 Rev...

Page 132: ...M II C 5000 Non Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 132 Figure 4 16 KVL 3000 to DSUB 9 Pin Keyloader Wiring Diagram Sheet 1 of 1 Dwg No 246 04908...

Page 133: ...n Digital Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 133 Section 5 Configuration and Programming 1 Introduction Refer to the Operator s Manual P N 150 1352 000...

Page 134: ...nterchangeably within this document The terms transceiver radio and RT are used interchangeably within this document Main receiver or transmitter refers to the part of the RT 5000 transceiver that can...

Page 135: ...VRMS into a 150 Ohm load most radio service monitors can perform this function Thru line Watt meter with 25 watt slugs that can handle 29 7 to 960 MHz this requires several slugs DC AC Volt Meter Low...

Page 136: ...ynthesized guard receiver is present 0201 0301 0401 0501 select the guard receiver and press the TEST button Verify the squelch indicator lights and audio is heard d If a second transceiver is in the...

Page 137: ...sceiver model Remember that frequencies below 400 MHz use the RT 5000 N RF connector and frequencies above 400 MHz use the TNC RF connector Use the manual channel on the C 5000 to tune the transceiver...

Page 138: ...el _________________________________ RT 5000 RT 30 RT 138 F RT 450 RT 406F RT 9600 RT 7200 Transceiver 3 Part Number __________________________________ Step 1 Antenna Conductance Test __________ RT 1...

Page 139: ...orward Reflected Power Tests Record Data In Tables 6 XX _________ RT 1 Antenna Forward vs Reflected Power OK Record Data in Tables 6 XX _________ RT 2 Antenna Forward vs Reflected Power OK yes no see...

Page 140: ...l Installation Manual 150 1355 000 Rev M CONFIDENTIAL AND PROPRIETARY TO COBHAM Page 140 Step 12 External Encryption Tests _________ Encryption Unit Accepts Keyload _________ Transmit Encryption OK __...

Page 141: ...Hz Forward Power Reflected Power 138 110 142 222 144 445 158 887 160 000 165 000 Table 6 3 RT 406F Transceiver Test Frequencies Frequency MHz Power Out Watts Modulation Hz Forward Power Reflected Powe...

Page 142: ...3 100 225 100 250 100 300 100 350 100 399 100 Note Minimum transmit power is 7 9 W with the exception of above 390 MHz 5 W Minimum Table 6 6 RT 5000 Transceiver Hi Split 400 MHz to 959 999 Test Freque...

Page 143: ...ity 6 V 30 000 34 110 41 220 45 440 48 880 Table 6 8 RT 138 F Transceiver Test Frequencies Frequency MHz Sensitivity 6 V 138 110 142 222 144 445 158 887 160 000 Table 6 9 RT 406F Transceiver Test Freq...

Page 144: ...itivity 6 V 30 100 50 100 70 100 140 100 173 100 225 100 250 100 300 100 350 100 399 100 Note Minimum transmit power is 7 9 W with the exception of above 390 MHz 5 W Minimum Table 6 12 RT 5000 Transce...

Page 145: ...000 and Control Head are used interchangeably within this document Transceiver Radio and RT are used interchangeably within this document Main receiver or transmitter refers to the part of the RT 5000...

Page 146: ...ter 1 2 minutes will display the main page 4 Verify keyboard and backlit dimming functions work properly if the installation is set up with backlight control This is especially important for night vis...

Page 147: ...ency between 400 00 and 960 00 MHz and put the RT 5000 into transmit mode Talk into the aircraft microphone with a strong voice This will verify the C 5000 is communicating with the transceiver and th...

Page 148: ...icator 2 Verify that receive audio is heard in the headset NOTE 0501 radios may utilize two GUARD channels Repeat steps 1 2 for second GUARD channel as required 3 Perform steps 1 2 on RT 2 if applicab...

Page 149: ...eceive over the programmed frequencies o An AT 150 or equivalent broad band antenna o Miscellaneous cables and adapters o A handset interfaced to the FLEXCOMM II system o Four wire Ohmmeter NOTE Calib...

Page 150: ...th D Set the Service Monitor to transmit at the frequency programmed on the test unit with a 1 kHz tone with 3 kHz deviation for FM mode or 30 modulation for AM mode If necessary refer to the user s m...

Page 151: ...ty as the antenna on the aircraft C Connect the antenna to the Service Monitor set to receiver at the desired frequency of test D Transmit over the FLEXCOMM II radio on the test frequency and measure...