WÜRGES 2MV Series, Operating Instructions Manual

Page 1: ...Instructions Electric Vibrators HV FV IV INV VFL HF 2MV Series Translation of original Würges Vibrationsmotoren GmbH Boschstr 9 86356 Neusäß Germany Phone 49 821 999824 00 E Mail info wuerges de Web www wuerges de ...

Page 2: ...orage Page 11 6 Installation and Startup Page 12 6 1 Installation Page 12 6 2 Electrical Connection Page 13 6 3 Speed Control Page 16 6 4 Permissible Operating Temperature Page 16 7 Force Adjustment Page 17 7 1 Stepwise Adjustment with Lamella Discs Page 17 7 2 Stepless Adjustment Page 19 8 Maintenance Page 20 8 1 Regular Maintenance Page 20 8 2 Bearing Life and Re lubrication Page 21 9 Spare Part...

Page 3: ... the operating instructions completely and carefully 1 1 Target Group All users of vibrator motors The operating instructions must be read and understood by everyone who is responsible for the installation commissioning maintenance and repair of vibrating motors The operating instructions must always be kept at the place of use of the vibrating motor ...

Page 4: ...le injuries from live parts WARNING Indicates the possibility of fatal severe or irreversible injuries from general hazards HOT SURFACE Indicates the possibility of serious or irreversible injuries from touching hot surfaces DICONNECT FROM MAINS Indicates that when working on the device it must be disconnected from the power supply grounded and secured against being switched on again RECYCLING Ref...

Page 5: ... due to their design The vibrating machine must be designed for the forces generated by the vibrator motors The operator is responsible for the operation of vibrator motors 3 2 Qualification of staff Installation commissioning and maintenance may only be carried out by authorized and qualified specialist personnel The electrical connection may only be carried out by a qualified electrician or elec...

Page 6: ...t be disconnected from the electrical network Proceed as follows 1 Turn power off 2 Secure against being switched on again 3 Check that there is no voltage 4 Let the motor cool off 5 Ground the motor The vibrator motors must not be touched during operation or shortly after switching off The surface temperature of themotor can reach such high values during operation that there is a risk of burns Al...

Page 7: ...nted 130 Framesize 6 6 pole 1250 Working Moment 1250 cmkg GTH1 1 split cover GTH2 2 split covers 4 2 Nameplates Size HV 0 1 HV 0 4 1 Type designation 2 Mains voltage 3 Rotational speed 4 Power factor cos ϕ 5 Serial Number 6 Thermal protection class F 155 C H 180 C 7 Input power P1 8 Year built 9 Capacitor for 1 Phase use 10 Frequeny 11 Rated current 12 Special excecution ...

Page 8: ...ection 6 Capacitor for 1 Phase use 7 Year built 8 Power factor cos ϕ 9 Frequency 10 Serial Number 11 Thermal protection class F 155 C H 180 C 12 Input power P1 13 Rated current 14 Working moment 15 Special excecution For further technical data please refer to the technical data sheet of the motor ...

Page 9: ... 50Hz 60Hz and 200Hz are available Special designs with PTC thermistors standard for HV 75 HV 200 anti condensation heating available 2 4 6 and 8 pole versions 10 and 12 pole on request Low power consumption with high starting torque The windings of sizes HV 1 HV 2 are completely encapsulated with the housing under vacuum In the other sizes the complete vibration proof winding is vacuum impregnate...

Page 10: ...st from special aluminum or thermoformed from electrically polished stainless steel All sealing surfaces of the motors are machined for a perfect tightness All O ring seals are securely sunk in machined grooves Premium rolling bearings with increased C4 internal clearance made just for us Cylindrical roller bearings with increased load rating and with a spherically grinded inner ring Every motor g...

Page 11: ...r for examination and if necessary repair The vibrator motors must be stored in closed dry rooms at ambient temperatures of 20 C to a maximum of 60 C until they are installed Vibration motors may only be placed on their feet The motor must not be lifted by the attached connection cable The eye bolts of sizes HV 65 and HV 85 are only to be used to lift the vibration motor The local accident regulat...

Page 12: ... DIN 934 may be used They must be secured against mechanical loosening by Schnorr washers or similar The fastening screws must be checked for tightness after approx Two hours of operation and tightened if necessary Further checks should be carried out daily Tightening torques for fastening screws M5 M8 M10 M12 M16 M20 M22 M24 M27 M30 M36 8 Nm 30 Nm 55 Nm 90 Nm 150 Nm 280 Nm 370 Nm 450 Nm 1100 Nm 1...

Page 13: ...ection may only be carried out by a qualified electrician or electrically trained person according to EN 60204 1 The mains voltage may deviate by 5 and the mains frequency by 2 from the data on the nameplate The device may only be connected to a power system that complies with VDE regulations Connection diagram for three phase current 3 phase 230 400V 50Hz Delta connection low voltage Star connect...

Page 14: ...meplate If there are two counter rotating motors running it must be ensured that if one motor fails both motors switch off at the same time see circuit diagram on page 24 Only flexible cables may be used for connection We recommend the following cable types HV 0 4 HV 1 H 05 RN F 4G0 75 HV 2 HV 85 H 07 RN F 4G1 5 from HV 75 NSHTÖU J 4G1 5 or H 07 RN F 4G1 5 HV 2 GL H 07 BQ F 2x2 5 HF H 07 RN F 4G1 ...

Page 15: ...t not be able to move against each other during operation The connection cable must be laid in such a way that natural vibrations are avoided and no tensile stress he follows During the initial start up the current consumption must be checked in all three phases Should this be larger than the one on the nameplate specified value can be remedied by reducing the centrifugal force see chapter 7 The c...

Page 16: ...ter for power supply They can be operated with both a variable frequency and a fixed frequency When using a frequency converter compliance with the EMC directive must be observed In this case we recommend using a shielded connection cable 6 4 Permissible operating temperature The temperature on the stator frame should not be higher than 80 C This limit can be exceeded if the current consumption is...

Page 17: ... For motors of size HV 0 4 to HV 15 HV 30 2 HV 55 2 and HF the centrifugal force is set in steps by means of plug in unbalance disks The number of disks turned over must be symmetrical on both shaft ends see Fig On page 18 Unbalance disks can also be removed for fine adjustment these must be replaced by spacers of the same thickness The centrifugal force is reduced by 180 by repositioning the unba...

Page 18: ...N HF 6000 min 200 Hz 3000 min 1 200 Hz Motor Force 180 rotated removed HF 2 880 N 440 N HF 6 4 1525 N 762 5 N HF 6 8 380 N 190 N HF 8 1525 N 762 5 N HF 15 2400 N 1200 N After the centrifugal force has been set the motor shaft in the case of motors with ball bearings must be checked for ease of movement If the shaft is stiff you schould hit the last tightened one lightly with a mallet Screw are giv...

Page 19: ...fugal force is adjusted by turning the two outer unbalance disks The percentage centrifugal force can be either a read off the scale on the shaft One division corresponds to 10 or b read off the back fixed unbalance on the etched scale One division corresponds to 5 The setting must be symmetrical see illustration on page 20 ...

Page 20: ...otor it is important to ensure that the seals are intact when dismantling and assembling the protective covers Damaged seals must be replaced Operating the vibrator motors without unbalance discs is not permitted Tightening torques for the screws in the protective hoods Tightening torques of the screws to fix the unbalance discs M5 M6 M10 M12 4 0 Nm 6 0 Nm 20 0 Nm 30 0 Nm M10 M12 M16 M20 M24 40 0 ...

Page 21: ... kept free of dirt deposits in order to ensure adequate cooling The connection cable must be checked for chafe marks and if necessary the cause must be eliminated Fastening screws must be checked for secure fit and tightened if necessary The condition of the seals in the terminal box cover and under the protective covers must be checked once a year in order to guarantee that the motor is water tig...

Page 22: ...11 800 9 000 4 pole 1500 min 1 50Hz 1800 min 1 60Hz Motor Bearing Initial filling Relubrication period Relubrication amount Bearing Life g g g h 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz HV 1 4 6302 ZZ C4 100 000 100 000 HV 2 4 4 6302 ZZ C4 100 000 100 000 HV 2 4 6 6302 ZZ C4 100 000 100 000 HV 2 4 9 6302 ZZ C4 98 900 81 000 HV 6 4 11 6303 ZZ C4 73 000 52 000 HV 6 4 18 6303 ZZ C4 20 000 16 500 HV 12 4 1...

Page 23: ...29 900 HV 180 6 1600 NJ2317E C4 150 0 3500 3400 32 32 25 000 21 000 HV 200 6 1800 NJ2320E C4 250 0 3000 2600 44 44 59 000 47 900 HV 200 6 2000 NJ2320E C4 250 0 3000 2600 44 44 39 780 32 300 HV 200 6 2500 NJ2320E C4 250 0 3000 2600 44 44 23 190 16 100 8 pole 750 min 1 50Hz 900 min 1 60Hz Motor Bearing Initial filling Relubrication period Relubrication amount Bearing life g g g h 50 Hz 60 Hz 50 Hz 6...

Page 24: ...be taken out of operation immediately and both special bearings should be replaced We recommend sending the devices also in the event of other damage to the manufacturer for repair Please note that we do not use commercially available bearings in our motors these are specially made for us Motor Lager Initial filling Relubrication period Relubrication amount Bearing life g g g h 50 Hz 60 Hz 50 Hz 6...

Page 25: ...ressly point out that original spare parts and accessories not supplied by us have not been checked and approved by us The installation and or use of such products can therefore under certain circumstances negatively change the design properties and thereby impair active and or passive safety Any liability and warranty on the part of the manufacturer is excluded for damage caused by the use of non...

Page 26: ...26 HV 0 4 ...

Page 27: ...27 HV 1 ...

Page 28: ...28 HV 2 HF 2 ...

Page 29: ...29 HV 6 HF 6 ...

Page 30: ...30 HV 8 HV 30 ...

Page 31: ...31 HV 8 HV 30 ...

Page 32: ...32 HV 55 ...

Page 33: ...33 HV 65 ...

Page 34: ...34 HV 85 ...

Page 35: ...35 HV 40 HV 200 ...

Page 36: ...ng protective cover 14 Terminal box gasket 15 Bearing seal 16 V ring 17 Cable gland 18 Spacer sleeve spacer ring 19 Spacer 20 Circlip DIN 472 21 Circlip DIN 471 22 Grease nipple DIN 71412 23 Key 24 Disc 25 Ground screw 26 Screw end shield Schnorr washer 27 Screw protective cover Schnorr washer 28 Screw terminal box cover 29 Bearing cover screw Schnorr washer 30 Unbalance fixation screw Schnorr was...

Page 37: ...per disposal The delivery must be free of charge 11 Warranty Würges provides warranty for a one year beginning with delivery for all new all new vibrator motors The warranty expires if The motor has not been connected correctly or with the wrong voltage The motor has been damaged due to incorrect or missing electrical protection Changes have been made to the engine Damage occurred during transport...

Page 38: ...se interruption Check fuse mains voltage and cable use correct mains voltage or replace cable circuit breaker Overload Reduce force or use a motor with higher input power Short circuit in the winding Replace motor Motor is noisy Phase interruption Check fuse and cable Replace fuse and or cable Short circuit in the winding Replace motor Rated current too high Natural resonance of the system Measure...

Page 39: ...0 4 the motor cannot be switched Use capacitors with a permissible voltage of 320 V Motor Capacitor HV 0 4 2 230V 2 HV 1 2 7 HV 2 2 4 12 HV 2 2 6 12 HV 6 2 30 HV 1 4 4 HV 2 4 4 10 The associated capacitor must not be mounted directly on the unbalance motor because the capacitor must be protected from vibration ...

Page 40: ...Circuit diagram for 2 counter rotating motors MT1 motor protection switch motor 1 MT2 motor protection switch motor 2 A1 wire break relay motor 1 A2 wire break relay motor 2 KM switch on contactor F fuses ...

Page 41: ...ISO 12100 2011 EN 61000 6 2 2019 EN 61000 6 4 2020 The manufacturer will electronically transmit the special documents to national bodies on request The product is intended for installation in another machine Commissioning is prohibited until the conformity of the final product with Directive 2006 42 EC is established The safety instructions in the product documentation must be observed This decla...

Page 42: ...42 Notes ...

Page 43: ...43 Notes ...

Page 44: ...44 09 2021 Rev 00 Würges Vibrationsmotoren GmbH Boschstr 9 D 86356 Neusäß Phone 49 821 999824 00 E Mail info wuerges de Web www wuerges de ...