background image

Subject

 

to

 

technical

 

changes

   

 

Copyright

 

©

 

2009

 

HatiCon

 

Solar,

 

LLC

   

 

Page

 

1

 

of

 

9

 

 

Assembly

 

Instructions

 

Ground

mount

 

Application

 

 

*Landscape

 

Mode

 

Framed

 

PV

 

Modules

 

 

 

 

 

 

 

 

 

 

 

 

Needed

 

tools

 

and

 

materials

 

 

Cordless

 

Drill,

 

with

 

7/16

 

high

 

speed

 

drill

 

bit.

 

 

Metric

 

Open

 

Ended

 

Wrenches

 

sizes:

 

M(13,17)

 

 

Metric

 

Allen

 

Wrenches

 

or

 

Driver

 

sizes:

 

M(5,8)

 

Spray

 

Galvanizing

 

 

 

 

 

Landscape Mode Framed PV Modules

ground-Mount application

Needed tools and materials

•  Cordless Drill, with 7/16 high speed drill bit.
•  Metric Open Ended Wrenches sizes: M(13,17)
•  Metric Allen Wrenches or Driver sizes: M(5,8)
•  Spray Galvanizing

Assembling and Installing the Footings:

Sigma posts must be fixed in the ground in accordance with local soil 
conditions and structural drawings. The length of sigma posts can vary.

This depends on local conditions and is determined by the geotechnical 
engineer conducting the soil survey. End of sigma post with 2 mounting holes 
must protrude from ground to a height of 20 in. (500 mm). Holes on sigma 
post must be facing front and back of PV array. It does not matter whether 
the open side of the sigma post is facing to the right or the left as long as 
every post is facing the same direction. Spray galvanizing should be used on 
any part of the sigma post where the galvanizing has been disturbed during 
installation.

If a concrete foundation is prepared, 
the sinking of the sigma posts with 
rebar requires a reinforced foundation. 
A hole must be drilled within 8 inches 
of the bottom of the sigma post and 
painted with spray galvanizing for 
corrosion protection. Rebar must then 
be inserted halfway through hole and set into  
concrete footing at required depth to resist pullout reaction.

Bearing block must now be attached to the aluminum vertical post with 
supplied M8 x 85 mm socket head 
cap screws, nuts and washers 
using predrilled hole in vertical 
post and bearing block. Flat side 
of bearing block must face thin 
side of vertical post profile to 
maintain structural Integrity. 

See 

Figures 3.1 and 3.2

Nut and washer must be fastened  
on the thick side of the vertical post 
extrusion. 

See Figure 3.2

(Hardware does not need torque 
at this time. The nut and washer will 
eventually be removed for diagonal 
strap installation.)

Subject to technical changes   

 

Copyright © 2009 HatiCon Solar, LLC   

 

Page 

2

 of 

8

 

 

Assembling and Installing the Footings: 

 

Sigma posts must be fixed in the ground in accordance 
with local soil conditions and structural drawings. The 
length of sigma posts can vary. 
 
This depends on local conditions and is determined by 
the geotechnical engineer conducting the soil survey. 
End of sigma post with 2 mounting holes must protrude 
from ground to a height of 20 in. (500 mm).  Holes on 
sigma post must be facing front and back of PV array. It 
does not matter whether the open side of the sigma 
post is facing to the right or the left as long as every 
post is facing the same direction. Spray galvanizing 
should be used on any part of the sigma post where the 
galvanizing has been disturbed during installation. 

 

 
If a concrete foundation is prepared, the sinking of the   
sigma posts with rebar requires a reinforced 
foundation. A hole must be drilled within 8 inches of the 
bottom of the sigma post and painted with spray 
galvanizing for corrosion protection. Rebar must then 
be inserted halfway through hole and set into concrete 
footing at required depth to resist pullout reaction. 
 
 
 
Bearing block must now be attached to the aluminum 
vertical post with supplied M8 x 85 mm socket head cap 
screws, nuts and washers using predrilled hole in 
vertical post and bearing block. Flat side of bearing 
block must face thin side of vertical post profile to 
maintain structural Integrity.  
See Figures 3.1 and 3.2 
 
 
 
 
Nut and washer must be fastened on the thick side of 
the vertical post extrusion. 
 See Figure 3.2 

 image 3.2  

(Hardware does not need torque at this time. The nut   
and washer will eventually be removed for diagonal 
strap installation.) 
 

Attaching the Base Rails: 

 

1.1 

Angled Side View 

 

 

3.2 

3.1 

2.1 

Thin   Thick 

Subject to technical changes   

 

Copyright © 2009 HatiCon Solar, LLC   

 

Page 

2

 of 

8

 

 

Assembling and Installing the Footings: 

 

Sigma posts must be fixed in the ground in accordance 
with local soil conditions and structural drawings. The 
length of sigma posts can vary. 
 
This depends on local conditions and is determined by 
the geotechnical engineer conducting the soil survey. 
End of sigma post with 2 mounting holes must protrude 
from ground to a height of 20 in. (500 mm).  Holes on 
sigma post must be facing front and back of PV array. It 
does not matter whether the open side of the sigma 
post is facing to the right or the left as long as every 
post is facing the same direction. Spray galvanizing 
should be used on any part of the sigma post where the 
galvanizing has been disturbed during installation. 

 

 
If a concrete foundation is prepared, the sinking of the   
sigma posts with rebar requires a reinforced 
foundation. A hole must be drilled within 8 inches of the 
bottom of the sigma post and painted with spray 
galvanizing for corrosion protection. Rebar must then 
be inserted halfway through hole and set into concrete 
footing at required depth to resist pullout reaction. 
 
 
 
Bearing block must now be attached to the aluminum 
vertical post with supplied M8 x 85 mm socket head cap 
screws, nuts and washers using predrilled hole in 
vertical post and bearing block. Flat side of bearing 
block must face thin side of vertical post profile to 
maintain structural Integrity.  
See Figures 3.1 and 3.2 
 
 
 
 
Nut and washer must be fastened on the thick side of 
the vertical post extrusion. 
 See Figure 3.2 

 image 3.2  

(Hardware does not need torque at this time. The nut   
and washer will eventually be removed for diagonal 
strap installation.) 
 

Attaching the Base Rails: 

 

1.1 

Angled Side View 

 

 

3.2 

3.1 

2.1 

Thin   Thick 

Subject to technical changes   

 

Copyright © 2009 HatiCon Solar, LLC   

 

Page 

2

 of 

8

 

 

Assembling and Installing the Footings: 

 

Sigma posts must be fixed in the ground in accordance 
with local soil conditions and structural drawings. The 
length of sigma posts can vary. 
 
This depends on local conditions and is determined by 
the geotechnical engineer conducting the soil survey. 
End of sigma post with 2 mounting holes must protrude 
from ground to a height of 20 in. (500 mm).  Holes on 
sigma post must be facing front and back of PV array. It 
does not matter whether the open side of the sigma 
post is facing to the right or the left as long as every 
post is facing the same direction. Spray galvanizing 
should be used on any part of the sigma post where the 
galvanizing has been disturbed during installation. 

 

 
If a concrete foundation is prepared, the sinking of the   
sigma posts with rebar requires a reinforced 
foundation. A hole must be drilled within 8 inches of the 
bottom of the sigma post and painted with spray 
galvanizing for corrosion protection. Rebar must then 
be inserted halfway through hole and set into concrete 
footing at required depth to resist pullout reaction. 
 
 
 
Bearing block must now be attached to the aluminum 
vertical post with supplied M8 x 85 mm socket head cap 
screws, nuts and washers using predrilled hole in 
vertical post and bearing block. Flat side of bearing 
block must face thin side of vertical post profile to 
maintain structural Integrity.  
See Figures 3.1 and 3.2 
 
 
 
 
Nut and washer must be fastened on the thick side of 
the vertical post extrusion. 
 See Figure 3.2 

 image 3.2  

(Hardware does not need torque at this time. The nut   
and washer will eventually be removed for diagonal 
strap installation.) 
 

Attaching the Base Rails: 

 

1.1 

Angled Side View 

 

 

3.2 

3.1 

2.1 

Thin   Thick 

Fig. 1.1

Fig. 2.1

Fig. 3.1

Fig. 3.2

ground-Mount application

Subject to technical changes   

 

Copyright © 2009 HatiCon Solar, LLC   

 

Page 

2

 of 

8

 

 

Assembling and Installing the Footings: 

 

Sigma posts must be fixed in the ground in accordance 
with local soil conditions and structural drawings. The 
length of sigma posts can vary. 
 
This depends on local conditions and is determined by 
the geotechnical engineer conducting the soil survey. 
End of sigma post with 2 mounting holes must protrude 
from ground to a height of 20 in. (500 mm).  Holes on 
sigma post must be facing front and back of PV array. It 
does not matter whether the open side of the sigma 
post is facing to the right or the left as long as every 
post is facing the same direction. Spray galvanizing 
should be used on any part of the sigma post where the 
galvanizing has been disturbed during installation. 

 

 
If a concrete foundation is prepared, the sinking of the   
sigma posts with rebar requires a reinforced 
foundation. A hole must be drilled within 8 inches of the 
bottom of the sigma post and painted with spray 
galvanizing for corrosion protection. Rebar must then 
be inserted halfway through hole and set into concrete 
footing at required depth to resist pullout reaction. 
 
 
 
Bearing block must now be attached to the aluminum 
vertical post with supplied M8 x 85 mm socket head cap 
screws, nuts and washers using predrilled hole in 
vertical post and bearing block. Flat side of bearing 
block must face thin side of vertical post profile to 
maintain structural Integrity.  
See Figures 3.1 and 3.2 
 
 
 
 
Nut and washer must be fastened on the thick side of 
the vertical post extrusion. 
 See Figure 3.2 

 image 3.2  

(Hardware does not need torque at this time. The nut   
and washer will eventually be removed for diagonal 
strap installation.) 
 

Attaching the Base Rails: 

 

1.1 

Angled Side View 

 

 

3.2 

3.1 

2.1 

Thin   Thick 

Angled Side View

Assembly Instructions 

15

Solar 

Mounting Sytem

Summary of Contents for Framed PV

Page 1: ...Solar Mounting System Assembly Instructions...

Page 2: ......

Page 3: ...n sliding the rear post vertically until the next adjustment hole is visible through the hole in which the bolt was removed Fasten all triangles at desired tilt angle Framed Modules portrait Framed Mo...

Page 4: ...bject to technical changes Copyright 2009 HatiCon Solar LLC Page Assembly sequence of the flat roof First the angle brackets must be assembled b fastening T Bolt nut and washer Hardware m remain loose...

Page 5: ...of 11 Installing Triangles Triangles can now be mounted to base rails To do this properly space triangles on the base rail per the structural site specific drawings and attach with cross adapters A to...

Page 6: ...6 1 One of these is mounted for each completed row and at least one for every 40 ft The diagonal straps are fastened to the rear triangle struts using T Bolts See Figure 6 2 Torque 6 to 8 ft lbs Insta...

Page 7: ...s Clamps should be attached of the way down from the edge of the module See Figure 9 2 Then slide the module into the thin film end clamp and tighten the T Bolts clockwise Torque 6 to 8 ft lbs Next sl...

Page 8: ...g instructions reflect the state of technology and our experience on how to install our systems on site Due to the fact that each roof has individual characteristics we highly recommend commissioning...

Page 9: ...can be attached using a splice To install simply insert the splice into the end of the rail that will need to be joined until the rivet on the middle of the splice stops the insertion Then slide the o...

Page 10: ...click the mid clamp onto the mounting rail an slide it onto the module Ensure that the mid clam clicks onto both sides of the mounting rail See Figure 4 2 Now slide the next module under the mid clam...

Page 11: ...the horizontal substrate rails for each row of modules using the cross adapters Click the cross adapters onto the base rails and slide attachment lip into channel on base rail Fasten the clamp screws...

Page 12: ...uring installation If a concrete foundation is prepared the sinking of the sigma posts with rebar requires a reinforced foundation A hole must be drilled within 8 inches of the bottom of the sigma pos...

Page 13: ...nges Copyright 2009 HatiCon Solar LLC Page 3 of 8 The previously assembled bearing block and vertical post assembly from step 3 are inserted into the sigma posts with the short vertical posts serving...

Page 14: ...ardware ST AK 120 90 Mounting Rail ST AK 120 90 Splice ST AK 60 37 Mounting Rail ST AK 60 37 Splice ST AK 66 37 Mounting Rail ST AK 66 37 Splice The designs are based on the following codes 2006 Inter...

Page 15: ...side of bearing block must face thin side of vertical post profile to maintain structural Integrity See Figures 3 1 and 3 2 Nut and washer must be fastened on the thick side of the vertical post extru...

Page 16: ...est axis See Figure 5 1 5 2 The T Bolts must be turned 45 clockwise until they cannot be turned any further See Figure 5 2 A line on the bottom of the T bolts shows proper alignment Line must be perpe...

Page 17: ...ils and slide attachment lip into channel of base rail on either side See Figures 7 1 7 2 Fasten the clamp screws by turning clockwise Torque to 6 to 8 ft Lbs ST AK 60 37 7 1 7 2 Fig 8 1 Fig 8 2 Subje...

Page 18: ...f a column of landscape oriented modules See Figure 10 3 Once the module is mounted click the mid clamp onto the module rail and slide the clamp onto the module frame See Figure 10 4 10 4 10 3 Adjusta...

Page 19: ......

Page 20: ...W rth Canada Limited Limit e 6330 Tomken Road Mississauga Ontario Canada L5T 1N2 Tel 905 564 6225 Fax 905 564 3671 www wurthcanada com...

Reviews: