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8

The hose reel can be powered by the vehicle battery. It 

will be necessary to route 4 gauge battery cables from the 

reel to the vehicle battery. Do not try to power the hose 

reel directly through the trailer electrical system. The wires 

are not heavy enough to carry the current. A charger for 

an  auxiliary  battery  can  be  powered  through  the  trailer 
electrical system. 

Inspecting Motor and Pump

Check the oil level in the gasoline engine before initial start-

up. Some pumps such as the CDS/John Blue diaphragm 

pumps have an oil bath crankcase. Check the oil level in 

the sight glass to assure proper operation. 

Initial Start-up

Add enough water to the spray tank to get above the level 

of the strainer and ball valve. 

Do not add any chemical 

to the spray tank until the sprayer has been checked 

for proper operation. 

Open the ball valve between the tank and pump to allow 

water to flow to the pump. The valve is open when the valve 

handle is in line with the valve.  Inspect the system for any 

leaks. Tighten any fittings necessary to stop any leaks. Any 

water leaking from supply lines before the pump is started, 

will result in an air leak when the pump is engaged, result

-

ing in low operating pressure. 

Inspection & Setup

< Pressure Regulating

   Control Knob

< Discharge Ball V

alves

Pressure Hose >

By-Pass Hose >

Figure A7

Discharge Controls

< Supply Valve (in “off” position)

< Strainer

Figure A6

Supply Valve & Strainer

Initial Start-up of CDS/John Blue Diaphragm 

Pump

Open the pressure hose ball valve and the agitator ball 

valve. Rotate the blue by-pass handle counter-clockwise 

so that the pump is in full by-pass. 

Remove the trigger gun from the gun holder and start the 

engine. Engage the trigger gun and allow water to flow 

through the whole system. The pressure may not rise to the 

desired level until the pressure regulating valve is adjusted.

Once the system has been checked for any leaks in a low 

pressure setting, the sprayer can be changed to high pres

-

sure operation. Close the agitator ball valve and  rotate the 

blue by-pass control handle clockwise to the “pressure” set

-

ting. Rotate the pressure regulating control knob to adjust 

the pressure. Screw the knob “in” to increase the pressure.

Check the system carefully for any leaks. Tighten fittings 

as necessary.     

Agitator Hose >

By-Pass Control Handle >

Powering the electric hose reel through the trailer 

electrical system can damage the trailer wiring. 

Connect to vehicle battery with 4 gauge cable.

Summary of Contents for Power Sprayer Series

Page 1: ...Operator s Parts Manual Power Sprayer Skid Trailer Printed In The USA Specifications Design Subject To Change Without Notice 5 15 19 02 024R5...

Page 2: ...o the LIMITED WARRANTY Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water herbicide solutions on farm liquid fertilizer and liquid feed Such tanks shoul...

Page 3: ...erial Number Pump Model Wylie Invoice Number Owner s Name Address City State Zip Phone Email Dealer Owner s Signature Must be returned within 10 days to validate the warranty Primary Use of Applicator...

Page 4: ......

Page 5: ...oting Guidelines 14 Tire Safety Information 15 25 Repair Parts 27 50 Power Sprayer Trailer Frame 28 Trailer Pump and Plumbing 29 Power Sprayer Skid Frame 30 Skid Pump and Plumbing 31 Twin Reel Skid Fr...

Page 6: ...you have questions please contact Wylie Manufacturing 702 E 40th St Lubbock TX 79404 888 788 7753 You can also contact your nearest Wylie Spray Center Always wear safety goggles chemical resistant ap...

Page 7: ...un before transporting sprayer Take care to prevent spilling of chemical Know where you are going to spray Do not spray non targeted areas Wylie Manufacturing 702 E 40th St Lubbock TX 79404 Reporting...

Page 8: ...ecals Placement Safety Issues Decal SW700 Decal V9020 Power Sprayer Skids and Trailers Decal V9055 Contact us at mail wyliesprayers com or 888 788 7753 to order safety decal or manual replacements Dec...

Page 9: ...particular items contact your nearest Wylie Spray Center or call Wylie Manufacturing at 888 788 7753 Please keep this manual handy to answer questions you may have as they arise Pay Particular Attent...

Page 10: ...he side Assure that the center of gravity is between the forks of a forklift to prevent tipping Carefully set the skid on the truck bed or slide the skid between the wheel wells of a pickup It is sugg...

Page 11: ...n signals operate in the correct order The DOT trailer is equipped with a breakaway brake kit that will engage the electric trailer brakes if the trailer comes unhooked from the truck The breakaway br...

Page 12: ...sult in an air leak when the pump is engaged result ing in low operating pressure Inspection Setup Pressure Regulating Control Knob Discharge Ball Valves Pressure Hose By Pass Hose Figure A7 Discharge...

Page 13: ...rubber apron face eye shield and respirator Failure to use protective clothing could result in chemical exposure causing sickness or death Figure B1 Swivel Hose Reel Mount The Coxreel reels are equipp...

Page 14: ...ughly mixed close the agita tor valve Remove the trigger gun from the storage frame and unroll a sufficient length of pressure hose Open the pressure hose ball valve Change the pump from bypass mode t...

Page 15: ...reates a straight stream Push the handle forward for a wide angle spray Special Operating Instructions For Twin Tank Power Sprayers If agitation is used it is imperative that the suction and agitator...

Page 16: ...ons Generally broadcast spraying requires less than 50 psi Fresh Water Tank A fresh water tank is designed especially for the twin tank power sprayer but can be mounted to other models as well The fre...

Page 17: ...e bowl to the base and open the suction ball valve Engine Pump Maintenance The engine and pump each has an owner s manual printed by the respective manufacturer that has been included with this manual...

Page 18: ...re control knob set too low 8 Malfunctioning pump 1 Fill tank bleed air by removing top plug 2 Open ball valve 3 Clean strainer screen 4 Replace suction hose 5 Tighten fittings Check for cracked or cu...

Page 19: ...rward half of the left road side of the unit This certification VIN label will indicate the trailer s Gross Vehicle Weight Rating GVWR This is the most weight the fully loaded trailer can weigh It wil...

Page 20: ...trailer on your trailer s VIN Certification label 3 Subtract the empty weight of your trailer from the GVWR stated on the VIN label That weight is the maximum available cargo capacity of the trailer...

Page 21: ...closes the rim flanges inside the air cavity of the tire Curb weight The weight of a motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air...

Page 22: ...hich when a non pneumatic tire assembly incorporates a wheel supports the tire and attaches either integrally or separably to the wheel center member and upon which the tire is attached Non pneumatic...

Page 23: ...e This is the inflation pressure provided by the vehicle manufacturer on the Tire Information label and on the Certification VIN tag Reinforced tire A tire designed to operate at higher loads and at h...

Page 24: ...ting a wheel a mechanical device which attaches either integrally or separably to the non pneumatic tire and provides the connection between tire and the vehicle Wheel holding fixture The fixture used...

Page 25: ...is number on the vehicle information placard expressed in kilopascals kpa which is the metric measure used internationally Manufacturers of passenger vehicles and light trucks determine this number ba...

Page 26: ...rect size to choose consult with the tire dealer 1 5 6 TIRE TREAD The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding especially when the road i...

Page 27: ...diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next number This two or three digit number is the tire s load index It is a measur...

Page 28: ...also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by th...

Page 29: ...ed as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits 1 6 TIRE SAFETY TIPS Preventing Tire Damage Slow down if you have to go over a poth...

Page 30: ...26 Notes Notes...

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