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Rev.081022 

Page 4 of 22 

FUS-20852000-0031 

 

Important Safety Information 

WARNING

 

WORK AREA SAFETY 

  Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. 

Cluttered, wet, or dark work areas can result in injury. Using the electric winch in confined work 
areas may put you dangerously close to other cutting tools and rotating parts. 

  Keep children and bystanders away from the work area while operating the tool. Do not allow 

children to handle the electric winch.  

  Always make sure you have control of vehicle and area around it. Make sure no personal or 

property damage can occur if vehicle rolls back during winching operation. 

 

WARNING

 

PERSONAL SAFETY 

  Stay alert, watch what you are doing and use common sense when operating the electric winch. 

Do not use the electric winch while you are tired or under the influence of drugs, alcohol or 
medication. A moment of inattention while operating the tool may result in serious personal injury. 

  Dress properly. Do not wear loose clothing, dangling objects or jewelry. Keep your hair, clothing 

and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving 
parts. Air vents on the tool often cover moving parts and should be avoided. 

  Wear the proper personal protective equipment when necessary. Use ANSIZ87.1 compliant safety 

goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in 
dusty work conditions. Also, use non-skid safety shoes, hardhat, gloves, dust collection systems 
and hearing protection when appropriate. This applies to all persons in the work area. 

  Do not overreach. Always keep proper footing and balance. 

 

CAUTION

 

WINCH USE AND CARE 

  Inspect before every use. Do not use if parts are damaged, loose or missing. Examine the winch 

for structural cracks, bends, damage, frayed or kinked rope and any other conditions that may 
affect the safe operation of the winch. Do not use the winch even if minor damage appears. A kink 
permanently weakens the rope, even after it is straightened out; kinked rope can fail suddenly and 
must not be used. 

  Do not force the winch. Products are safer and do a better job when used in the manner for which 

they are designed. Plan your work and use the correct product for the job. 

  Store the winch in a dry, secure place out of the reach of children when it is not in use. Inspect the 

tool for good working condition prior to storage and before re-use. 

  Use only accessories that are recommended by the manufacturer for use with your product. 

Accessories that may be suitable for one product may create a risk of injury when used with 
another. Never use an accessory that has a lower operating speed or operating pressure than the 
tool itself. 

  Never use the winch to secure a load or as a tie-down.  Leaving a load on the winch line for an 

extended period of time or during transportation can damage winch rope and gears. 

 
 
 
 
 

Summary of Contents for XP40

Page 1: ......

Page 2: ...read the entire manual to become familiar with this product before you begin using it This electric winch is designed for certain applications only Forcome Co Ltd is not responsible for issues arisin...

Page 3: ...ting 17 Replacement Parts 17 Parts Diagram 18 Parts List 18 Warranty Information 19 Symbols Index Read All Product Literature Always use supplier Hook Strap Never Use Winch as a Hoist Fairlead Pinch P...

Page 4: ...ety glasses with side shields or when needed a face shield Use a dust mask in dusty work conditions Also use non skid safety shoes hardhat gloves dust collection systems and hearing protection when ap...

Page 5: ...FETY Inspect winch rope hook and slings before operating winch Frayed kinked or damaged winch rope must be replaced immediately Damaged components must be replaced before operation Do not maintain pow...

Page 6: ...g with a vehicle s transmission in gear or park may damage the transmission A vehicle s transmission is not designed to handle this type of load Do not operate the winch on extreme slopes Do not excee...

Page 7: ...setting up or using this electric winch Mounting the Winch 1 The mounting plate must be rated to at least the winch s capacity It must be flat and strong enough to remain flat at maximum winch capacit...

Page 8: ...inforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location 3 Drill holes for the hardware at the marked locations 4 Install the wi...

Page 9: ...HANDLEBAR PWS 1 3 LINK BRACKET SWITCH HANDLEBAR PWS 1 4 Screw Machine Button Head Phillips ZN M3x6 1 5 Washer Lock Internal Tooth ZN M3 2 6 Capscrew Socket Hex Blk M5x25 2 7 Capscrew Socket Hex Blk M...

Page 10: ...TION QTY 1 U Bolt Blk 38mm ID x 50mm HT x M6 1 2 Splice Electrical 1 3 Washer Flat ZN M6 4 4 Cap screw Socket Hex Blk M6x20 2 5 Nut Nylock Hex ZN M6 2 ITEM DESCRIPTION QTY 1 Screw Button Hd M3x18 2 2...

Page 11: ...ring from the planned winch location to the battery This route must be secured and out of the way of moving parts road debris or any location where parts may be damaged For example you may wish to rou...

Page 12: ...e Remote button After the unit is mounted and powered check the direction of the Power In and Power Out on the Remote button If you wish to change the direction on the Remote disconnect the Battery Ca...

Page 13: ...tically after 5 minutes of inactivity The wireless Remote Control has a range of approximately 65 ft 20m that may be slightly different depending on receiver location on the vehicle The remote is powe...

Page 14: ...block the wheels using wheel chocks sold separately WARNING Never shift winch to freespool position with load on winch rope 6 To pull out the rope move the clutch dial to the freespool position shown...

Page 15: ...properly If operation is reversed the power cables may be connected backwards Correct any such issue before use WARNING Only operate the winch while the winch line and load are in view Make sure that...

Page 16: ...of time within a 15 minute period during which a winch can operate at its maximum capacity without overheating For example this winch with a 5 duty cycle at 65 maximum load must be allowed to rest for...

Page 17: ...serious injury disconnect the battery cables before performing any inspection maintenance or cleaning procedures To prevent serious injury from winch failure do not use damaged equipment If an abnorma...

Page 18: ...If voltage is present replace motor 7 Allow to drain and dry Run in short bursts without load until completely dry 8 Have technician service winch Motor runs but winch drum does not turn The clutch is...

Page 19: ...Rev 081022 Page 19 of 22 FUS 20852000 0031 Parts Diagram Parts List...

Page 20: ...ents are covered by the Limit Lifetime Warranty except as listed below Normal Wear Product with mechanical and electrical components need periodic parts and service to perform well This warranty does...

Page 21: ...will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state or province Your state or province may...

Page 22: ...Rev 081022 Page 22 of 22 FUS 20852000 0031...

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