X-TREME XB-300SLA, Owner'S Manual

Page 1: ...0 XB 300SLA XB 305SLA Electric Mountain bike Owner s Manual ...

Page 2: ...ed WEATHER cold weather can adversely affect the battery capacity TERRAIN the smoother the terrain roadways vs fireroads etc the further the distance traveled RIDER WEIGHT the lighter the rider resulting in less drain on the batteries the further distance traveled RIDER BICYCLE MAINTENANCE a properly maintained bicycle will yield the greatest range possible RIDER TIRE PRESSURE properly inflated ti...

Page 3: ...arger 12 13 BicycleAssembly 13 20 GettingStarted 13 StemandHandlebars 14 16 Forks 17 SeatandSeatPost 18 FrontWheel 19 DiscBrakes 20 DerailleurSystems 21 DriveTrain 22 Troubleshooting 23 24 Specifications 25 HowToGuide 26 28 HowToCheckWireTerminalsIfBatteryNotChargingProperly 26 HowToAdjustWinzipBrake 26 27 HowToReplaceBrakeLever 27 HowToAdjustDerailleur 27 HowToRemoveRearWheel 27 28 HowToReplacePe...

Page 4: ...3 XB 305SLA XB 300SLA ...

Page 5: ...his symbol TERMINOLOGY POWER Systems PAS Pedal Assist A sensor ring and pickup mounted near the bottom bracket allow the bicycle to sense forward pedaling and apply power TAG Twist and Go A rider controlled system the motor activates only when the handlebar throttle is turned PAS TAG Pedal Assist or Twist and Go A handlebar mounted button allows selection of PAS or TAG modes ...

Page 6: ...djustment of any area please refer to the relevant sections in this manual If you have questions about your ability to properly assemble this unit please consult a qualified bicycle service specialist before riding TYPICAL TOOLS REQUIRED Phillips head screw driver 2 5mm 3mm 4mm 5mm 6mm 8mm Allen keys Adjustable wrench or a 8mm 9mm 10mm 13mm 14mm 15mm 17mm open box end wrenches A pair of pliers wit...

Page 7: ... the bicycle which your child is riding is properly fitted to the child that it is in good repair and safe operating condition that you and your child have learned understand and obey not only the applicable local motor vehicle bicycle and traffic laws but also the common sense rules of safe and responsible bicycling As a parent you should read this manual before letting your child ride the bicycl...

Page 8: ...circumstances should the seat post project from the frame beyond its Minimum insertion or Maximum extension mark if your seat post projects from the frame beyond these markings the seat post or frame may break Prior to your first ride be sure to tighten the seat clamp properly a loose seat clamp or seat post binder can cause damage to the bicycle or can cause you to lose control and become injured...

Page 9: ... Failure to properly tighten the stem binder bolt the handlebar binder bolt or the bar end extension clamping bolts may compromise steering action which could cause you to lose control and become injured Place the front wheel of the bicycle between your legs and attempt to twist the handlebar stem assembly using a reasonable amount of force There should be no play or ability to move the handlebars...

Page 10: ...r and stem are correctly adjusted and tightened and allow proper steering Ensure that the handlebars are set correctly in relation to the forks and the direction of travel Check that the headset locking mechanism is properly adjusted and tightened If the bicycle is fitted with handlebar end extensions ensure they are properly positioned and tightened 4 Chain Ensure chain is oiled clean and runs sm...

Page 11: ...reams etc and never immerse it in water as the electrical system may be damaged 4 Periodically check the wiring and connectors to ensure there is no damage and the connectors have good continuity 5 For painted frames dust the surface and remove any loose dirt with a dry cloth To clean wipe with a damp cloth soaked in a mild detergent mixture Dry with a cloth and polish with car or furniture wax Us...

Page 12: ...fe of your battery by following the instructions in this guide Batteries should be fully charged immediately when they are received for the full recommended charge times RECOMMENDED CHARGE TIME 6 8 hours For a complete 100 charge leave the battery on the charger for one full hour after the charger indicator light turns green Never charge batteries for longer than 24 hours Sealed Acid batteries do ...

Page 13: ...get warm when recharging A Yes it is normal that the batteries will become warm to the touch during the recharging process This is because the increase of internal resistance and less energy conversion efficiency from electric energy to chemical energy Q How long will my batteries last before needing replacement A Average battery life depends on use and conditions Even with proper care rechargeabl...

Page 14: ... regularly inspected for damage cord plug enclosure etc if damage is found stop using the affected part until the it can be repaired or replaced Bicycle assembly Assembly Guides Follow the assembly guide contained within this manual or visit www x tremescooters com support for assistance Getting Started Open the carton from the top and remove the bicycle Remove the straps and protective wrapping f...

Page 15: ... Insertion Line is below the top nut of the headset 4 Align the stem and handlebar so it is in line with the front wheel 5 Tighten the Stem Bolt with a 6mm Allen wrench Reinsert the Stem Plug into the stem 6 Check the headset for smooth rotation and that the top nut is secured tightly 7 Loosen the 6mm Binder Bolt and rotate the handlebar so the levers are at a 45 degree angle below the handlebar 8...

Page 16: ... of bicycles may be equipped with a stem that has an adjustable angle In addition to the normal assembly these stems will require angling the stem to the desired position and securely tightening the 6mm Allen bolt located underneath the stem Failure to do this may cause loss of steering control Binder Bolt Stem Bolt Head Tube Minimum Insertion Mark Top Nut Top Nut Wedge ...

Page 17: ...ing tube Handlebar Installation 1 Remove the stem cap bolts and stem cap 2 Insert handlebar into the stem cap 3 Tighten the stem cap bolts equally Note the distance between the stem and stem cap A should be equal on the top and bottom of the stem cap Wedge Head Tube Compression Bolt Top Cap Stem Clamp Bolts Spacer Bearing Race Bering Retainer Upper Headset Cup Bearing Retainer Headset Wedge Bearin...

Page 18: ...sion forks are not adjustable and are very difficult to disassemble If service is needed on a suspension fork consult a professional bicycle repair technician Your bicycle is equipped with a Suspension Fork as shown in figure 2 Do not attempt to disassemble a suspension fork yourself Consult X Treme Scooters for assistance If your bike is equipped with a suspension fork check that the fork compres...

Page 19: ...y remove the fixing bolt but it may be necessary in some cases Partially tighten the seat fixing bolt then insert the seat assembly into the frame of the bicycle and adjust the seat to the proper height The seat post must be inserted to at least the Minimum Insertion line Move the quick release lever to the closed position You should feel considerable resistance while moving the lever If not re op...

Page 20: ... Insert Quick Release Axle Figure 2 as shown in Figure 3 4 with nut 4 When axle is in place push lever down on axle to lock into place Figure 5 5 Spin the wheel to make sure it is centered and clears the brake shoes Tighten brakes if necessary IMPORTANT It is very important to check the front wheel connection to the bicycle Failure to properly tighten may cause the front wheel to dislodge ...

Page 21: ...them 2 Make sure the two bolts securing the caliper adaptor bracket to the fork are tight 3 Thread the brake cable through the caliper as shown and secure it with the cable fixing bolt 4 Loosen the two caliper mounting bolts enough to allow the brake caliper to float freely Cable Fixing Bolt Caliper Adaptor Bracket Bolts 2 3 4 Caliper Mounting Bolts Caliper Barrel Adjustor Caliper Adapter Brake Bo...

Page 22: ...djust the High limit screw so the guide pulley and the smallest sprocket are lined up vertically Re tighten the cable pull out any slack and retighten the anchor bolt securely Shift through the gears making sure each gear achieved is done quietly and without hesitation If necessary use the barrel adjuster to fine tune the cable tension by turning it the direction you want the chain to go For examp...

Page 23: ...Pedals should be inspected every month taking note of the following areas Check correct tightness into the crank arms If pedals are allowed to become loose they will not only be dangerous but will also cause irreparable damage to the cranks Check that pedal bearings are properly adjusted Move the pedals up and down and right to left and also rotate them by hand If you detect any looseness or rough...

Page 24: ...roller and retest Bicycle runs at full speed without pedaling Faulty TMM sensor Enlightened Series Replace TMM sensor and retest Faulty throttle Faulty throttle Replace throttle and retest Faulty controller Faulty controller Replace controller and retest Battery indicates full charge when tested at the charger port but bicycle doesn t operate Blown fuse Replace fuse Loose connectors Check all conn...

Page 25: ...ries Indicator light on charger not illuminated when charger is plugged into outlet Outlet has no power Check outlet for power Blown fuse Li Po4 chargers Replace fuse Faulty charger Replace charger Charger Li Po4 indicator light only flashes orange and never changes to red Damage wire from charger port to battery Inspect wire Faulty batteries Replace batteries ...

Page 26: ...eed TX 31 rear derailleur gearbox Accessories Power Assist Switch Alloy adjustable rear rack Rear side stand Front LED Light SPECIFICATIONS Battery 12V12ah Sealed Lead Acid Battery Frame Steel Front Fork Alloy suspension front fork Handlebar Alloy with adjustable alloy handlebar stem with scale Cranks and Chain wheel Forged alloy cranks and single steel chain wheel Brake F R disc brakes full alloy...

Page 27: ...brake lever simply re adjust the disc bracket where it attaches to the frame and center the disc rotor in the slot of the caliper It may be necessary to back the brake pads away from the rotor in order to center the disc rotor Remember though when you loosen this bracket that the interface between the pads the rotor will be changed making it harder to re adjust the pads without having them rub als...

Page 28: ...center stand run the gears down to 1st gear 3 On the derailleur there is a Clamp that holds the Cable Loosen this nut 4 Go to the gear shifter on the handlebar and push the other end of the cable In to the socket so that there is No Slack at that end 5 Go back to the derailleur and use a pair of pliers to pull the cable snug and tighten the clamp nut 6 Run the gears up and down the derailleur You ...

Page 29: ... set 4 Perform steps 1 3 for the right side 5 Remove center shaft Before reassembly grease bearings and inner bearing races with high grade grease 6 Replace new part with one that was needed replaced and reassemble in reverse order Install left section first and set the distance recorded from last part of step 1 7 Installing right side adjust inner ring to bearing pressure by turning clockwise unt...

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Page 31: ...30 Wiring diagram Diagram is for representational purpose only Your bicycle s wiring system may differ ...

Page 32: ...31 DO NOT RETURN TO STORE IF YOU NEED HELP CALL OR GO ONLINE 1 253 777 0690 www x tremescooters com support For General Information or Parts Visit www x tremescooters com Revised 09 04 13 ...

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