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6/21/96

+12V RED WIRE:

  The RED WIRE is the +12V supply.  It is shown connected to the

alternator side of the alternator shunt (ASHA).  Connecting it here insures a stable voltage

with little voltage drop to supply the alternator field power.  The 10 Amp fuse shown should

be installed to protect the wiring.

If an isolator is in the system, the +12V (Red wire) must connect to the battery

side of the isolator.

GND WIRE BLACK:

  The BLACK GND wire is the power ground.  It is shown

connected to the alternator ground.

ASHB  WIRE  GRN:

    The  GREEN  ASHB  (alternator  shunt  battery  side)  must  be

terminated on the small screw on the battery side of the  alternator shunt.  This wire must

be connected  exactly as  shown..  Since  this  wire is at battery voltage it should be protected

with a fuse at the shunt as shown;  install the fuse after the wiring is connected.  No other

wires should be connected here.

ASHA WIRE YEL:

  The YELLOW ASHA (alternator shunt alternator side)  must be

terminated on the small  screw on the alternator side of the alternator shunt.  This wire

should  be  connected  exactly  as described to  ensure proper operation.  Since  this  wire

is at battery voltage it should be protected with a fuse at the shunt as shown;  install the fuse

after the wiring is connected. No other wires should be connected here.

FINAL TEST AND START UP

Do this test with the engine OFF!

 

 If you cannot pass this test do not start the engine!

This is the final checkout.  Plug the 8 conductor phone cord (the larger of the two

phone cords) into the Monitor Terminal Board and the Regulator Output Module.  Check

the battery  Amps, you should  see  the  same low number as  in progress  check #2.  The

green ON LED on the Output Module must be off.

Now we want to simulate the engine running, so turn on the regulator by turning the

key switch to the ON position, or if normally open oil pressure switch is used, jumper

together its two terminals. For this test only we want to supply voltage to the REG ON

terminal while the engine is off.   The green ON LED should be ON.  The red Charge Cycle

Status light on the Link 2000-R front panel should also be ON.  The red CHG LED on the

Output Module, which indicates that field voltage is being supplied, should gradually

increase in brightness during the next 30 seconds.  Also check the TIME function which

should display "

a000

 " indicating the alternator output current is zero.

To verify that current is actually flowing into the alternator field use the LINK 2000-

R to check the number of Amps flowing from which ever battery has been selected by the

main battery switch.  You should  see -3 to  -5 Amps of current flowing.   This current is

being supplied to the alternator field,  and perhaps  to other instrumentation  that is also

turned on with  the key switch if you are not using an oil pressure switch .  To  verify  that

it is the alternator field consuming the current, turn off the power to the REG ON terminal

and disconnect the  FIELD (or REG OUT) wire from the alternator field.  Repeat  the test.

The current should now be about 2 to 4 Amps less than it was.  This  test  assures you  that

the  regulator is supplying the field current.  Another  easy way to test if the field is energized

is to  check the magnetism  of the rotor by touching the end of the shaft with  a steel

screwdriver.  Do it with  the regulator turned  on, (wait 20 seconds for ramp up cycle)  and

with it  turned off,  there should be  a noticeable difference.  If you can not pass this test see

Summary of Contents for LINK 2000-R

Page 1: ... and functions are described in the LINK 2000 Owners Manual Part 890024 You must be familiar with that manual before using the LINK 2000 R For use only with externally regulated 12 Volt P Field type alternators See Required Reading page 8 All warranty issues must be resolved through Heart Interface or Cruising EquipmentCo Pleasedonotreturntotheretailer orroutewarrantyissues through the retailer 21...

Page 2: ...Up for the LINK 2000 R Page 7 Required Reading Page 8 Wire by Wire Instructions Page 9 14 StandbyRegulators Page 14 Troubleshooting Flow Chart Page 15 WiringDiagrams Page 16 The Helping Hand is used to draw your attention to very important sections of this manual or to indicate items of special interest Please read these sections carefully ...

Page 3: ...ernatorregulator IfexternalACpowerisavailable the chargeristurnedon andthealternatorisalsochargingthebattery thestatuslightsindicate the cycle of both the charger and the alternator regulator SelectingTIMEwhenthealternatorregula tor is operating displays the alternator out putcurrent Thecurrentisdisplayedwithan A precedingthevalue Statuslightsindicatewhichcycletheregula tor and or the charger is i...

Page 4: ...thecurrent limit the Acceptance Cycle begins CHARGE CYCLE Behavior Alternatorcurrent at maximum and battery voltage increasing The Charge Cycle insures fast charging without alternator overload The alternatorcurrentlimitwillnotbeexceeded TheFIELDoutputisvariedtoholdthe alternator at its limit until the acceptance voltage is reached When the acceptance voltage has been attained by either battery th...

Page 5: ...rminal and turning it back on again This will require you to turnoffthekeyswitchsupplyingREGONorshuttingoffandrestartingtheengine if REG ON is supplied by an oil pressure switch AUTOMATICALLY The Charge Cycle is automatically restarted if the voltage of the battery being charged drops 0 2V below the float voltage 0 3V when charging with the inverter charger for more than 2 minutes EQUALIZE CYCLE B...

Page 6: ...Re check and top off the electrolyte after equalizing Remember equalizing is constant current charging with a small regulated current that permits a higher maximum voltage The goal is to use a small current and gradually let the battery rise to its maximum voltage EQUALIZING GELLED BATTERIES Gelled batteries are not normally equalized However if the battery has been severely discharged the voltage...

Page 7: ...the alternator current measuring limiting feature F11 BATTERY 2 USED FOR CONTROL DEFAULT ON BATTERY 2 USED FOR CONTROL OFF BATTERY 2 IS NOT USED FOR CONTROL This function is used to defeat Battery 2 as a part of the charger and alternator regulatorcontrolfunctionsoftheLink2000 R Thisisnecessaryforsystemsthathaveboth 12Vand24Vbatteries Battery 1mustbethebatterythatisusedbytheFreedominverter or char...

Page 8: ...g initial operation to verify that the LINK 2000 R is in control of the system 5 The LINK2000 R isdesignedtoregulate alternatorsupto 230Amps Thefieldcurrent maynotexceed10Ampstotal Itcanalsoregulatetwo alternatorsinparallel charging the samebattery iftheyarethesamesizewithacombinedtotal capacity of lessthan230 amps andcombinedfieldcurrentlessthan10Amps Ifthealternatorsareondifferentengines you mus...

Page 9: ...inal Board to the Ideal Regulator Output Module This is the larger of the two phone cords Our Customer Service Manager says Be a genius insure a successful installation by following our wire by wire instructions and please do the two progress checks and the final start up test Be sure the battery shunt is installed before proceeding BEGIN WITH THE MONITOR TERMINAL BOARD The Monitor Terminal board ...

Page 10: ... off switch in it before it lands on the terminal board Just remember to turn off the meter when leaving the system unattended Ahrs will be reset to zero when the unit is repowered Terminal 5the BLUEWIRE B1V supplies Battery 1 voltage for sensing It should be supplied directly from Battery 1 Be sure to install the 2 Amp fuse shown in the drawing as near the battery as possible Terminal 6 the VIOLE...

Page 11: ...r PROGRESS CHECK 2 Now it is time to check the battery current function Plug the meter s ribbon cable into the Monitor Terminal Board or insert the fuses Turn off all DC loads and charging sources WitheverythingoffselectBattery 1or 2Amps the LINK2000 R shouldread 0 0 0 0 ornomorethan 0 1A Themeteruseslessthan0 1A If thereis alargercurrent draw itnormallymeans thatnot alltheDCloads areturnedoff The...

Page 12: ...rnator it may be cut off and the blue wire may be terminated with an insulated spade terminal or otherappropriateconnectionforthealternatorfieldterminal TheREDLED ontheIdeal RegulatorOutputModule labeledCHGindicatesfieldcurrentisflowing TheREDLED glows more brightly as the alternator output increases Neither the GREEN or the RED LED should be ON when the engine is off If the RED LED is ON and the ...

Page 13: ...umber as in progress check 2 The green ON LED on the Output Module must be off Now we want to simulate the engine running so turn on the regulator by turning the key switch to the ON position or if normally open oil pressure switch is used jumper together its two terminals For this test only we want to supply voltage to the REG ON terminalwhiletheengineisoff ThegreenONLEDshouldbeON TheredCharge Cy...

Page 14: ...omparingittothereadingontheLINK2000 R ThemilliVolt readingmultipliedbytenshouldaboutequalthe LINK2000 R alternatorcurrentreading The alternatorcurrentmeasurementisinherentlylessaccuratethanthebatterycurrentmeasurement you may see up to 3 amps error STANDBY REGULATORS Part of our power system design philosophy is to consider spares and backup systems before they are needed We have designed the Idea...

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