Xantrex TFB110, Installation Manual

Page 1: ...Smart choice for power Installation Guide Fuse Block www xantrex com TFB110 TFB110C TFB200 TFB200C TFB300 TFB300C TFB350 TFB350C TFB400 TFB400C ...

Page 2: ...ower Trademarks Trace and Xantrex are registered trademarks of Xantrex International Notice of Copyright Fuse Block Installation Guide June 2002 Xantrex Technology Inc All rights reserved Disclaimer Since the use of this guide and the conditions or methods of installation operation use and maintenance of the unit are beyond the control of Xantrex Technology Inc the company does not assume responsi...

Page 3: ...ged Battery Cables 8 Wiring TFBs to the Battery DC Disconnect and Inverter 9 Care and Maintenance 10 Fuse Replacement 10 Replacement Fuses 11 Limited Warranty 12 What does this warranty cover and how long does it last 12 What will Xantrex do 12 How do you get service 13 What does this warranty not cover 14 DISCLAIMER 15 Product 15 Exclusions 16 Information 16 WARNING LIMITATIONS ON USE 17 Return M...

Page 4: ... Ring lugged Battery Cables TFBxxx 5 Figure 2 Fuse Block Dimensional Drawing 6 Figure 3 Installation for Type C Battery Cables 7 Figure 4 Installation for Ring lugged Battery Cables 8 Figure 5 Wiring TFB s to the Battery DC Disconnect and Inverter 9 Figure 6 Remove the Two Nuts and Washers and Replace Fuse 10 List of Tables Table 1 Bolt and Nut Sizes 6 Table 2 Replacement Fuses and Cable Sizes 11 ...

Page 5: ...able The TFBxxxC fuse block has set screw lugs for cables with no terminal connector s on the ends hereto referred to as C type battery cables The TFBxxx fuse block has stainless steel bolt connections for cables with ring terminals hereto referred to as ring lugged battery cables Both fuse blocks include a black polycarbonate fiberglass reinforced base and a clear polycarbonate snap on cover Tool...

Page 6: ...pplied to mount the fuse block 7 0 177 8 cm 6 250 158 75 cm 2 00 50 6 cm X4 holes for 10 screws 1 32 33 53 cm A A B B Figure 2 Fuse Block Dimensional Drawing Not to scale Table 1 Bolt and Nut Sizes NOTE It is not recommended to locate the fuse block inside the enclosure with the batteries where explosive gases may exist e p y T k c o l B e s u F t u n t l o b x x x B F T w e r c s t e s C x x x B ...

Page 7: ... Battery Cables TFBxxxC 1 Strip back 1 inch 2 5 cm of the insulation on the battery cable 2 Insert the cable into the terminal block ensure all conductor strands are in the block See Figure 3 3 Tighten the hex screws to 10 15 ft lbs 4 Repeat Steps 2 and 3 for the connection to the other end of the fuse block Figure 3 Installation for C Type Battery Cables Stripped back 1 inch ...

Page 8: ...ugs not supplied onto the battery cables Ensure the terminal connector s have a 3 8 diameter opening for placement over the stud connector on the fuse block 1 Remove the 3 8 hex nut and split washers from the fuse block 2 Place the cable ring lugs over the 3 8 18 bolt on the fuse block assembly and reinstall the split washer and hex nut See Figure 4 3 Tighten the hex nuts to 10 15 ft lbs 4 Repeat ...

Page 9: ...continued Wiring TFBs to the Battery DC Disconnect and Inverter BATTERY INVERTER TFB FUSE BLOCK FOR C TYPE BATTERY CABLES FUSE CLASS T 300 AMP DC DISCONNECT DC DISCONNECT MAY NOT BE REQUIRED IN ALL APPLICATIONS BATTERY TFB FUSE BLOCK FOR RING LUGGED BATTERY CABLES INVERTER FUSE CLASS T 300 AMP DC DISCONNECT DC DISCONNECT MAY NOT BE REQUIRED IN ALL APPLICATIONS ...

Page 10: ...ne 3 Reinstall the hardware as it was originally stacked on the fuse 4 Tighten the hex nuts securing the fuse to 10 15 ft lbs 5 Double check the battery cable connections and verify all connections are properly tightened Figure 6 Remove the Two Nuts and Washers and Replace Fuse Care and Maintenance WARNING BEFORE REPLACING THE FUSE DISCONNECT ALL POWER SOURCES AND TURN OFF ALL LOADS NOTE If the sy...

Page 11: ...TE The temperature rating of the cable sizes specified in Table 2 are 75 C in free air based on an ambient air temperature of 30 C 86 F Table 2 Replacement Fuses and Cable Sizes B F T e g a r e p m A t n e m e c a l p e R e s u F e z i S e l b a C C 0 1 1 F B T 0 1 1 B F T s p m a 0 1 1 0 1 1 F T m m 2 1 2 G W A 4 2 C 0 0 2 F B T 0 0 2 B F T s p m a 0 0 2 0 0 2 F T m m 4 7 6 G W A 0 2 2 C 0 0 3 F ...

Page 12: ...y Xantrex will at its option use new and or reconditioned parts in performing warranty repair and building replacement products Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return...

Page 13: ...ct manual For some products Xantrex maintains a network of regional Authorized Service Centers Call Xantrex or check our website to see if your product can be repaired at one of these facilities In any warranty claim dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex Proof of purchase may be ...

Page 14: ...oper use or use in an unsuitable environment b the product if it has been subjected to fire water generalized corrosion biological infestations or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including high input voltage from generators and lightning strikes c the product if repairs have been done to it other than...

Page 15: ...STRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT ...

Page 16: ...consequential damages so the above limitation s or exclusion s may not apply to you This Limited Warranty gives you specific legal rights You may have other rights which may vary from state to state or province to province Information WITHOUT LIMITING THE GENERALITY OF THE FOREGOING UNLESS SPECIFICALLY AGREED TO BY IT IN WRITING XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABI...

Page 17: ... correct factory Ship To address Products must also be shipped prepaid Product shipments will be refused and returned at your expense if they are unauthorized returned without an RMA number clearly marked on the outside of the shipping box if they are shipped collect or if they are shipped to the wrong location When you contact Xantrex to obtain service please have your instruction manual ready fo...

Page 18: ...t can be shipped post office boxes are not acceptable a contact telephone number where you can be reached during work hours and a brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully...

Page 19: ...9 Service Information Part Number Purchase Date Problem Include a telephone number where you can be reached during business hours and a complete return shipping address P O Box numbers are not acceptable Name Address City State Province Zip Postal Code Country Phone FAX Email Address ...

Page 20: ...Xantrex Technology Inc 1 888 608 0721 Phone 1 360 435 2229 Fax www xantrex com Printed in the USA 973 0019 01 02 Rev A 06 2002 Installation Guide ...