Xantrex XFR 7.5-140, Operating Manual

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...s Programmable DC Power Supply XFR 6 200 XFR 7 5 140 XFR 12 100 XFR 20 60 XFR 35 35 XFR 40 30 XFR 60 20 XFR 100 12 XFR 150 8 XFR 300 4 XFR 600 2 Artisan Technology Group Quality Instrumentation Guaran...

Page 3: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 4: ...Operating Manual for XFR 1200 Watt Series Programmable DC Power Supply Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 5: ...r improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the...

Page 6: ...his warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troubleshooting of the customer s electrical systems Thi...

Page 7: ...INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND ANY LOSS OR DAMAGE TO PR...

Page 8: ...of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warranty or representation in connection with any u...

Page 9: ...d CAUTION Operate the power supply in an environment free of flammable gases or fumes To ensure that the power supply s safety features are not compromised use the power supply as specified in this ma...

Page 10: ...d any changes in switch settings Main Sections Section 1 Features and Specifications Describes the power supply and lists its features and specifications Section 2 Installation Goes through basic setu...

Page 11: ...r Supply Safety Markings Alternating Current Off Supply Earth Ground Terminal Caution Hot Surface Protective Conductor Terminal Caution Check manual for additional information On Supply Artisan Techno...

Page 12: ...etup Procedure 35 Inspection Cleaning and Packaging 36 Initial Inspection 36 Periodic Cleaning 36 Returning Power Supplies to the Manufacturer 37 Return Material Authorization Policy 37 Packaging for...

Page 13: ...ies for Split Supply Operation 68 Over Temperature Protection OTP 70 User Diagnostics 71 Emergency Shutdown 71 Unusual or Erratic Operation 71 Troubleshooting for Operators 71 Section 4 Remote Operati...

Page 14: ...Figure 2 6 Output Voltage Connector with Shield 49 Figure 2 7 Single Load with Local Sensing Default 50 Figure 2 8 Single Load with Remote Sensing 50 Figure 2 9 Multiple Loads with Local Sensing 51 F...

Page 15: ...List of Figures xii Operating Manual for XFR 1 2kW Series Power Supply Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 16: ...ire Specification 41 Table 2 4 Current Carrying Capacity for Load Wiring 45 Table 2 5 Rear Panel J10 Sense Connector Terminals and Functions 54 Table 3 1 Shipped Configuration Local Control Mode 59 Ta...

Page 17: ...List of Tables xiv Operating Manual for XFR 1 2kW Series Power Supply Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 18: ...r supply either on your bench or in a standard 19 in 483 mm rack the power supply occupies only 1 75 in 1 U of vertical rack space Designed for continuous use in standalone or systems applications thi...

Page 19: ...ltage and current mode operation OVP remote programming mode and shutdown Front panel control of OVP Multiple units can be connected in parallel or in series to provide increased current or voltage Th...

Page 20: ...h digital programming interface installed Remote Programming LED REM Standby Switch STANDBY See page 63 for more information Shutdown LED S D Local Voltage and Current Limit Setting Preview Switch V I...

Page 21: ...ut Voltage Monitor Range 6 Output Current Monitor Range 7 Remote Shutdown Logic 8 Over Temperature Reset Mode DC Output for Bus Bar Models See inset and page 45 for more information AC Input Connector...

Page 22: ...ltage Programming Source Range 4 Selects Output Current Limit Programming Source Range 5 Selects Output Voltage Monitor Range 6 Selects Output Current Monitor Range 7 Selects Remote Shutdown Logic 8 S...

Page 23: ...r provides access to the following functions Remote programming of output voltage AND OR current limit Remote monitoring of calibrated readback signals for output voltage and output current Remote con...

Page 24: ...amming Input Input for voltage programming signals from an analog device J2 7 IPGM Current Program Signal Return Return for current program signal J2 8 IPGM Output Current Limit Programming Input Inpu...

Page 25: ...relative to the supply output because control ground J2 3 and the program monitor signal returns are at the same potential as the power supply return in a standard unit Use the Isolated Programming I...

Page 26: ...erature range of 0 C to 50 C Nominal ambient temperature assumed is 25 C Nominal line voltages are 120 Vac and 230 Vac See Table 1 4 and Table 1 5 for maximum values for model dependent specifications...

Page 27: ...750 mA 10 mV 500 mA 10 mV 500 mA 10 mV 500 mA 10 mV 300 mA Drift 30 minutes 7 Voltage 0 05 of Vmax Current 0 8 of Imax For Resistive Programming Voltage 0 6 of Vmax Current 0 6 of Imax 3 mV 2400 mA 3...

Page 28: ...range with constant rated load 5 For 0 100 load variation with constant nominal line voltage 6 Current mode noise is measured from 10 to 100 of rated output voltage full current For 6 V models current...

Page 29: ...mA 10 mV 100 mA 10 mV 100 mA 20 mV 50 mA 30 mV 25 mA 80 mV 15 mA Drift 30 minutes 6 Voltage 0 05 of Vmax Current 0 8 of Imax For Resistive Programming Voltage 0 6 of Vmax Current 0 6 of Imax 20 mV 240...

Page 30: ...line voltage 5 Current mode noise is measured from 10 to 100 of rated output voltage full current For 6 V models current noise is measured from 2 V to 6 V full current 6 Maximum drift over 30 minutes...

Page 31: ...ng source and a resistive load 2 Time for the output voltage to recover within 0 5 of its rated value after a step change in load current of 10 to 90 of rated output with an output setpoint between 50...

Page 32: ...ge Based on 60 V 20 A model I N P U T C U R R E N T A 100 at 85 Vac 50 100 0 25 10 100 at 130 Vac 50 at 85 Vac 5 20 O U T P U T C U R R E N T OUTPUT VOLTAGE 50 at 130 Vac 15 20 I N P U T C U R R E N T...

Page 33: ...AC input and full load Maximum Voltage Differential from either output to safety ground 600 Vdc Insulation Resistance Input to chassis 30 M with 500 Vdc 1 Output to chassis 20 M with 1000 Vdc Isolatio...

Page 34: ...ely 100 k Remote Monitoring Output voltage and current 0 5 V 0 10 V default Output impedance V and I approximately 221 Output short circuit current approximately 50 mA Remote Programming and Monitorin...

Page 35: ...ing temperatures between 30 C and 50 C See Figure 1 7 Storage Temperature Range 20 C to 70 C Humidity Range up to 90 RH non condensing Operating Altitude Up to 6 500 feet 2000 m Storage Altitude Up to...

Page 36: ...vable bus bar shield bus bar holes 0 332 in 8 17 mm diameter D 1 0 197 in 5 0 mm D 2 60 V to 600 V models 4 terminal wire clamp connector Sense Connector 5 terminal wire clamp connector 2 piece Analog...

Page 37: ...s Dimensions given are nominal 1 Fuses are located on the A4 PCB printed circuit board The fuses are NOT operator replaceable 1 71 in 43 4 mm 19 in 483 mm 16 9 in 429mm 20 508 mm 17 475 444 mm 20 in 5...

Page 38: ...t panel operation OVP and OTP shutdown and using multiple supplies You will find remote programming and monitoring described in Section 4 Remote Operation Step Description Action Reference 1 Inspectio...

Page 39: ...is already installed 3 Have the service technician check the printed circuit board and its components if you suspect internal damage If the unit is damaged save all packing materials and notify the ca...

Page 40: ...ox and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply where the product is damaged due to improper pack...

Page 41: ...the original container is not available seal the unit in a plastic bag and then pack it in a 200 lb 90 kg test corrugated cardboard carton large enough to allow 2 inches 5 cm of cushioning material to...

Page 42: ...ket Mounting Rack mount slides are not suitable for the 1200 Watt unit however angle brackets are available from the manufacturer Ventilation Whether you place the power supply in a rack or on a bench...

Page 43: ...guaranteed WARNING Disconnect AC power from the unit before removing the cover Even with the front panel power switch in the OFF position live line voltages are exposed when the cover is removed Repai...

Page 44: ...14 mm at the end of each of the wires See Figure 2 2 detail top 2 Unscrew the base of the strain relief from the helix shaped body Insert the base through the outside opening in the AC input cover an...

Page 45: ...tor terminal locations see lower inset in Figure 2 2 To connect the wiring loosen the terminal screw insert the stripped wire into the terminal and tighten the screw securely 5 Route the wires inside...

Page 46: ...er clockwise 4 Connect the unit to an AC outlet 5 Turn the front panel AC power switch to ON After a short power on delay the front panel digital meters light up and the green voltage mode LED turns o...

Page 47: ...its IN position and check that the voltmeter reading falls to zero and the red S D Shutdown LED turns on Push the STANDBY switch once again to reset it to its OUT position The S D LED turns off and th...

Page 48: ...rrying Capacity As a minimum load wiring must have a current capacity greater than the output current rating of the power supply This ensures that the wiring will not be damaged even if the load is sh...

Page 49: ...for 1 V Line Drop Noise and Impedance Effects To minimize noise pickup or radiation use shielded pair wiring of shortest possible length for load wires Connect the shield to the chassis via a rear pan...

Page 50: ...rated output greater than 40 V To protect personnel against accidental contact with hazardous voltages ensure that the load including connections has no live parts which are accessible Also ensure tha...

Page 51: ...re 1 of 0 332 8 17 mm D and 2 of 0 197 5 0 mm D Wire Terminal Lug 2 places Screw 2 places Hex Nut 2 places Lock Washer 2 places Assembled View WARNING To protect personnel against accidental contact w...

Page 52: ...hear a snap as the strain relief attaches securely to the shield 5 Strip insulation 0 35 9 mm at the end of each of the wires 6 Loosen the strain relief screw and route the wires through the strain re...

Page 53: ...put to protect the power supply The breakdown voltage rating for the transorb or varistor must be approximately 10 higher than the rated supply output Connecting Single Loads Figure 2 7 and Figure 2 8...

Page 54: ...d loads we recommend that you use radial power distribution With this method you connect power to each load individually from a single pair of terminals designated as the positive and negative distrib...

Page 55: ...n Load Connection 52 Operating Manual for XFR 1 2kW Series Power Supply Figure 2 10 Multiple Loads with Remote Sensing Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www art...

Page 56: ...ompensate for voltage losses in the load lines so it is recommended only for low current applications or applications for which load regulation is not essential Figure 2 11J10 Sense Connector Shown wi...

Page 57: ...tive sense connection Default connection to terminal 2 J10 2 Negative Output Return or RTN Connected internally to negative output J10 3 N C No connection J10 4 Positive Output OUT Connected internall...

Page 58: ...ound the sense line shield at one point only to the power supply s return output connection at the load to the power supply s return output at its negative output terminal or to the power supply s cha...

Page 59: ...Local and Remote Sensing 56 Operating Manual for XFR 1 2kW Series Power Supply Figure 2 12Connecting Remote Sense Lines Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www a...

Page 60: ...descriptions of remote programming options and remote monitoring of the power supply Standard Operation This power supply has two basic operating modes Constant Voltage Mode and Constant Current Mode...

Page 61: ...the load requirements Automatic Mode Crossover This feature allows the power supply to automatically switch operating modes in response to changing load requirements If for example the power supply wa...

Page 62: ...or remote analog programming procedure s The supply s sense point is at the rear panel J10 sense connector terminals See Local and Remote Sensing on page 53 for how to change from local to remote sens...

Page 63: ...S D LED turns on 4 Press and hold the V I CHECK button to display the voltage and current control settings on the voltmeter and ammeter displays 5 Adjust the voltage control to the desired voltage th...

Page 64: ...pply ON 2 Adjust the power supply output voltage to any voltage lower than the desired trip level 3 Press the front panel STANDBY output shutdown switch to its IN position The red S D LED turns on 4 P...

Page 65: ...itch IN The red S D LED on the front panel turns on The OVP LED turns off 3 Press the STANDBY switch again to return power to the load and resume normal operation OR 1 Reduce the power supply s output...

Page 66: ...o reset it to its OUT position and resume normal power supply operation Controlling the Shutdown Function via the J2 Connector The shutdown circuit accepts a 2 5 V to 15 V signal to disable or enable...

Page 67: ...0 4 V LOW ON OFF ON CLOSED Active high 2 15 V HIGH ON OFF 0 0 4 V LOW OFF ON Note If switch SW1 7 is ON but there is no signal applied the S D LED turns on and the power supply will not provide an out...

Page 68: ...the load including connections has no live parts which are accessible Also ensure that the insulation rating of the load wiring and circuitry is greater than or equal to the maximum or combined output...

Page 69: ...al voltage available is the sum of the maximum voltages of each supply add voltmeter readings to a maximum of 600 V The maximum allowable current for a series string of power supplies is the output cu...

Page 70: ...arallel with a 50 A load one supply operates in constant current mode supplying 30 A and the other supply operates in voltage mode supplying the remaining 20 A The level of current sharing between uni...

Page 71: ...nes shown are default J10 connections Positive negative Supply To obtain a positive negative supply connect the negative output terminal of one supply to the positive output terminal of the second sup...

Page 72: ...Release 3 1 69 Figure 3 5 Split Supply Operation of Multiple Supplies Positive negative Supply Local sense lines shown are default J10 connections Artisan Technology Group Quality Instrumentation Gua...

Page 73: ...tes before the internal components can exceed their safe internal operating temperatures When an OTP shutdown occurs the front panel OTP LED turns on Table 3 3 Switch Settings for Over Temperature Rec...

Page 74: ...oad running the tests in Functional Tests on page 43 4 If the tests show that the power supply is functioning normally check all load programming and monitoring connections and circuits 5 Check the AC...

Page 75: ...See your service technician Output not adjustable Is unit in current limit mode Red Current Mode LED turned on Turn current knob clockwise to increase current limit Reduce load if current is at maximu...

Page 76: ...ck signals for output voltage and output current with selectable 0 5 V or 0 10 V scales Isolated Programming The 4 channel Isolated ISOL Programming Interface is an internal card which can be ordered...

Page 77: ...FF 2 Set switches SW1 1 SW1 2 SW1 3 and SW1 4 according to the programming sources that you are using as indicated in Table 4 2 See Notes at the end of this procedure for more information about switch...

Page 78: ...ramming circuit to maintain programming accuracy See Section 5 Calibration 3 Switches SW1 5 SW1 6 SW1 7 and SW1 8 are not required for remote programming They remain at the settings you have selected...

Page 79: ...d 2 to 3 SW1 set 2 closed J2 jumper 1 to 3 and 2 to 3 SW1 default settings J2 jumper 1 to 3 0 5 k Resistor SW1 set 1 closed 3 and 4 open J2 jumper 1 to 3 and 2 to 3 SW1 set 1 closed 3 open J2 jumper 1...

Page 80: ...e Analog Programming of Output Voltage and Current Limit Release 3 1 77 Figure 4 1 Connecting Programming Sources to J2 Connector Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOU...

Page 81: ...settings for remote monitoring of readback signals with 0 5 Vdc or 0 10 Vdc outputs Use shielded pair wiring 20 to 24 AWG and ground the shield to J10 sense connector terminal 1 return sense or to the...

Page 82: ...digit true RMS voltmeters DVMs 0 05 accuracy with test leads Current shunt 1 mV AMP 0 25 and connecting wire The recommended current ratings for the DC shunt and connecting wire must be at least 10 gr...

Page 83: ...emove four screws from their standoffs inside the power supply to release the option card 3 Remove two screws at the rear panel to release the option card s subplate 4 Unplug the ribbon cable connecto...

Page 84: ...ibration Calibration Setup Release 3 1 81 Figure 5 1 Programming and Monitoring Calibration Locations Top view Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg c...

Page 85: ...uit Calibration 1 Ensure that the power supply is turned OFF Disconnect any load 2 Connect the program source between J2 connector terminals 6 output voltage program input and 5 voltage program signal...

Page 86: ...current limit program offset R469 until the shunt DVM indicates 1 of the model rated output current See Note 7 Apply 100 of program voltage 8 Adjust the current limit program range R459 until the shun...

Page 87: ...for 0 10 V 3 Connect a DVM across the power supply output to read the output voltage Connect a second DVM between the rear panel J2 connector terminals 10 output voltage monitor and 9 voltage monitor...

Page 88: ...odel rated output See Note 6 Adjust the output current monitor offset R394 until the monitor DVM indicates 1 of the readback scale 50 mVdc for 0 5 V readback or 100 mVdc for 0 10 Vdc readback 7 Set th...

Page 89: ...Calibration Calibrating for Readback Accuracy 86 Operating Manual for XFR 1 2kW Series Power Supply Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 90: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 91: ...Columbia Canada V5A 4B5 604 422 8595 Tel 604 421 3056 Fax 800 667 8422 Toll Free North America prg info xantrex com www xantrex com TM F1OP C1XN PRINTED IN CANADA Artisan Technology Group Quality Inst...

Page 92: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...