Xantrex XKW 600-1.7, Operating Manual

Page 1: ...Operating Manual XKW 1000 Watt Series Programmable DC Power Supply XKW 8 125 XKW 20 50 XKW 33 33 XKW 40 25 XKW 60 18 XKW 80 13 XKW 150 7 XKW 300 3 5 XKW 600 1 7...

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Page 3: ...Operating Manual for XKW 1000 Watt Series Programmable DC Power Supply...

Page 4: ...right to use parts or products of original or improved design in the repair or replacement If Xantrex repairs or replaces a product its warranty continues for the remaining portion of the original Wa...

Page 5: ...e product exchanged under warranty What does this warranty not cover This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal installation or troublesho...

Page 6: ...ILL XANTREX BE LIABLE FOR ANY SPECIAL DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMI...

Page 7: ...ur product user manual for limitations on uses of the product Specifically please note that this power supply is not intended for use in connection with life support systems and Xantrex makes no warra...

Page 8: ...us energy for some time after power is removed CAUTION Operate the power supply in an environment free of flammable gases or fumes To ensure that the power supply s safety features are not compromised...

Page 9: ...input and output power as well as the observance of safe techniques while making supply or pin connections and any changes in switch settings Main Sections Section 1 Features and Specifications Descr...

Page 10: ...g Manual for XKW 1kW Series Power Supply Power Supply Safety Markings Alternating Current Off Supply Earth Ground Terminal Caution Hot Surface Protective Conductor Terminal Caution Check manual for ad...

Page 11: ...dure 23 Inspection Cleaning and Packaging 24 Initial Inspection 24 Periodic Cleaning 24 Returning Power Supplies to the Manufacturer 25 Return Material Authorization Policy 25 Packaging for Shipping o...

Page 12: ...External Current Sources 44 Remote OVP Sensing 45 Remote ON OFF 46 Remote ON OFF by Contact Closure 46 Remote Programming of Output Voltage and Current Limit 47 Remote Programming Switch SW1 47 Progr...

Page 13: ...ramming or RS 232 control It is designed for a broad range of development system and burn in applications and uses high frequency switching regulator technology to achieve high power density in a smal...

Page 14: ...to compensate for losses in power leads up to 1 V per lead 0 5 V for 8 V model Adjustable Over Temperature Protection OTP External TTL AC or DC shutdown Remote voltage current limit and over voltage p...

Page 15: ...Features and Specifications Front Panel Controls Release 2 2 13 Figure 1 1 Power Supply Front Panel...

Page 16: ...wer Supply Front Panel on page 13 for front panel controls and indicators Figure 1 2 Power Supply Rear Panel on page 15 for rear panel connectors and switch details and to Figure 1 3 J3 Program Sense...

Page 17: ...Features and Specifications Controls Connectors and Indicators Release 2 2 15 Figure 1 2 Power Supply Rear Panel...

Page 18: ...Features and Specifications Controls Connectors and Indicators 16 Operating Manual for XKW 1kW Series Power Supply Figure 1 3 J3 Program Sense and Monitor Connector Description...

Page 19: ...load variation with constant nominal line voltage 8 mV 125 mA 20 mV 50 mA 33 mV 33 mA 40 mV 25 mA 60 mV 18 mA Meter Accuracy Voltage Current 0 09 V 1 35 A 0 3 V 0 6 A 0 43 V 0 43 A 0 5 V 0 35 A 0 7 V...

Page 20: ...al line voltage 80 mV 13 mA 150 mV 7 mA 300 mV 3 5 mA 600 mV 1 7 mA Meter Accuracy Voltage Current 0 9 V 0 23 A 1 6 V 0 08 A 4 0 V 0 045 A 7 0 V 0 018 A OVP Adjustment Range 4 88 V 7 5 165 V 15 330 V...

Page 21: ...Arms or 100 130 Vac at 20 Arms Maximum AC Input Power 1300 W at full load Operational AC Input Voltage 200 250 Vac or 100 130 Vac Input Frequency Range 47 63 Hz Power Factor approx 0 7 at full load Sw...

Page 22: ...10 Current 5 Maximum Remote Sense Line Drop Compensation 1 V2 1 The 0 5 V voltage monitor signal is uncalibrated while the 0 5 V current monitor is calibrated 0 0 output 5 V 100 output 2 0 5 V on 8 1...

Page 23: ...e 6 pin AMP connector Sense Connector Low voltage Part of J3 DB25 on rear panel High voltage Output connector Analog Programming Connector Part of J3 DB25 on rear panel Chassis Ground 1 chassis ground...

Page 24: ...Features and Specifications Specifications 22 Operating Manual for XKW 1kW Series Power Supply...

Page 25: ...ocedure See Section 3 Operation for instructions about front panel operation OVP OTP shutdown and using multiple supplies plus you will find remote programming and monitoring described there Step Desc...

Page 26: ...eck the printed circuit board and its components if you suspect internal damage If the unit is damaged save all packing materials and notify the carrier immediately See packing instructions on page 25...

Page 27: ...res on page 26 preferably using the original box and packing materials Please ensure that your product is shipped fully insured in the original packaging or equivalent This warranty will not apply whe...

Page 28: ...orage or shipping repack the power supply in its original container If the original container is not available seal the unit in a plastic bag and then pack it in a 200 lb 90 kg test corrugated cardboa...

Page 29: ...air to reach the ventilation inputs on the right hand side of the unit and for the fan exhaust air to exit from the rear of the unit Rack Mounting The power supply is designed to fit in a standard 19...

Page 30: ...20 A input but do not apply to 200 250V operation WARNING Exercise caution when using and servicing power supplies High energy levels can be stored at the output terminals on all power supplies in nor...

Page 31: ...install the attached 115Vac jumper in its place 4 Reinstall the cover and replace the screws 5 Use the adhesive backed 115Vac 20A label supplied with the unit to cover the 230Vac 10A input specificat...

Page 32: ...instructions in AC Input Voltage Selection on page 28 and switch the unit on After a short power on delay the front panel meters should light up with both displays reading zero Figure 2 2 Connector J3...

Page 33: ...ds of sufficient current carrying capacity and an ammeter range compatible with the unit s rated current output The ammeter should have an accuracy of better than 0 5 4 Set the POWER switch to ON 5 Ro...

Page 34: ...s gauges of wire rated for 105 C operation Operating at the maximum current rating results in an approximately 30 C temperature rise for a wire operating in free air Where load wiring must operate in...

Page 35: ...a distinct set of terminals especially established for distribution Connecting the sense leads to these terminals will compensate for losses and minimize the effect of one load upon another Inductive...

Page 36: ...Cable diameter must be between 0 120 and 0 650 3 Insert strain relief tab A into DC output connector slot A Insert strain relief tab B into DC output connector slot B See Figure 2 4 4 Install screws...

Page 37: ...pply output terminals the sense pins are connected to pins 25 positive output and 24 return of connector J3 For remote sensing the local operation jumpers are removed and pins 13 and 12 are connected...

Page 38: ...Installation Local and Remote Sensing 36 Operating Manual for XKW 1kW Series Power Supply...

Page 39: ...ected for local operation also the factory default See Figure 3 1 Set both the current and voltage controls fully counterclockwise Voltage Mode Operation For voltage mode operation turn the current co...

Page 40: ...f one supply to the positive terminal of the next supply The total voltage available is the sum of the maximum voltages of each supply add voltmeter readings The maximum allowable current for a series...

Page 41: ...wer supply output The second solution is to disable the OVP circuit by removing resistor R93 from the A2 PCB Split Supply Operation Split supply operation is used to obtain two positive voltages with...

Page 42: ...ogramming methods voltage resistance or current through the J3 connector at the rear of the unit Please see Parallel Operation on page 39 for how to disable OVP for parallel operation Front Panel OVP...

Page 43: ...ble clicking is heard or 20 turns maximum 2 Remove the default jumper connecting pins 16 and 3 of connector J3 and connect the voltage source between pins 3 positive and 12 negative Set the programmin...

Page 44: ...Voltage Protection OVP 42 Operating Manual for XKW 1kW Series Power Supply Figure 3 3 SW1 J3 Configuration for 0 10Vdc OVP Programming J3 sense line voltage and current control jumpers shown set for l...

Page 45: ...16 of connector J3 Connect the tap and the clockwise end of the potentiometer to pin 12 Set the potentiometer fully clockwise 3 Turn the unit on and adjust the output to the desired trip voltage 4 Slo...

Page 46: ...rd or 20 turns maximum 3 Remove the default jumper connecting pins 16 and 3 of connector J3 and connect the current source between pins 3 positive and 12 negative Set the programming source to 1mA 4 T...

Page 47: ...line connection points 1 Shut the unit off and disconnect it from its power source Remove the cover from the unit 2 Using a sharp exacto knife cut the component side trace connecting the right hand s...

Page 48: ...ivated The input lines are optically isolated and can therefore be accessed by circuits with a voltage differential of up to 600Vdc Remote ON OFF by Contact Closure An external relay may be used to op...

Page 49: ...ontrolled by remote programming the green REMOTE led on the front panel is illuminated Figure 3 6 Switch SW1 Functions Default Settings Shown Notes SW 1 and SW 2 are used in combination to select 0 5V...

Page 50: ...nd 20 to 21 on connector J3 Connect the external source between pins 9 positive and 12 return Varying the external voltage from 0 5V will cause the output to vary from 0 100 of rated output Figure 3 7...

Page 51: ...es SW1 1 and SW1 2 as shown above remove the jumpers connecting pins 10 to 11 and 22 to 23 of connector J3 and connect the external voltage source between pins 10 positive and 12 return Varying the vo...

Page 52: ...will vary the output voltage from 0 100 of the rated output Figure 3 10SW1 J3 Configuration for Resistive Programming of Output Voltage J3 sense line OVP and current control jumpers shown set for loca...

Page 53: ...ary the output voltage from 0 100 of the rated output Figure 3 12SW1 J3 Configuration for 0 1mA Current Programming of the Output Voltage J3 sense line OVP and current control jumpers shown set for lo...

Page 54: ...it See Section 4 Calibration for location of adjusting holes Status indicators for thermal shutdown OVP operation remote programming and operating mode are also available through the J3 connector Tabl...

Page 55: ...rature sensor and will activate the internal shutdown circuit whenever the maximum temperature is exceeded The red OTP LED on the front panel lights up when an OTP shutdown occurs Resetting the OTP ci...

Page 56: ...Operation Using Over Temperature Protection OTP 54 Operating Manual for XKW 1kW Series Power Supply...

Page 57: ...mplished using multiturn trimpots Table 4 1 below gives the circuit designation of the trimpot and the parameter affected by that part Calibration is performed at the factory during testing and recali...

Page 58: ...ns and Parameters Designation Assembly Parameter Affected R7 A2 Output Current Monitor Calibration R46 A2 Output Current Monitor Offset R47 A2 Current Control Circuit Offset R48 A2 Output Current Rang...

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