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4

SAFETY

 

IMPORTANT: 

BEFORE INSTALLING, OPERATING OR CARRYING OUT 

 

MAINTENANCE ON THE  PLASMA CUTTER, READ THE CONTENTS OF THIS 

MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL 

USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. 

 

PAY PARTICULAR ATTENTION TO THE SAFETY RULES. 

 

THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING.

Machine Operating Safety 

•  Do not switch the function modes while the machine is operating. Switching of the function modes during welding can damage the 

machine. Damage caused in this manner will not be covered under warranty.

•  Disconnect the electrode-holder cable from the machine before switching on the machine, to avoid arcing should the electrode be in 

contact with the work piece.

• 

Operators should be trained and or qualified.

Electric shock: It can kill. 

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is 

electrically live whenever the output is on. The input power circuit and internal machine circuits are also live when power is on. In MIG/
MAG welding, the wire, drive rollers, wire feed housing, and all metal parts touching the welding wire are electrically live. Incorrectly 
installed or improperly grounded equipment is dangerous.

•  Connect the primary input cable according to Australian and New Zealand standards and regulations.

•  Avoid all contact with live electrical parts of the welding/cutting circuit, electrodes and wires with bare hands. 

•  The operator must wear dry welding gloves while he/she performs the welding/cutting task.

•  The operator should keep the work piece insulated from himself/herself.

•  Keep cords dry, free of oil and grease, and protected from hot metal and sparks.

•  Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged, bare wiring is dangerous and can 

kill.

•  Do not use damaged, under sized, or badly joined cables.

•  Do not drape cables over your body.

•  We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth.

Fumes and gases are dangerous.

 Smoke and gas generated whilst welding or cutting can be harmful to people’s health. Welding 

produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.

Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes

•  Keep the working area well ventilated, use fume extraction or ventilation to remove welding/cutting fumes and gases.

• 

In confined or heavy fume environments always wear an approved air-supplied respirator.

•  Welding/cutting fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breathing air is safe.

•  Do not weld/cut in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapours to 

form highly toxic and irritating gases.

•  Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic fumes when welded/cut. Do 

not weld/cut these materials unless the area is very well ventilated, and or wearing an air supplied respirator.

Arc rays: harmful to people’s eyes and skin.

 Arc rays from the welding/cutting process produce intense visible and invisible ultraviolet 

and infrared rays that can burn eyes and skin.

   Always  wear  a  welding  helmet  with  correct  shade  of  filter  lens  and  suitable  protective  clothing  including  welding  gloves  whilst  the 

welding/cutting operation is performed.

•  Measures should be taken to protect people in or near the surrounding working area. Use protective screens or barriers to protect 

others from flash,glare and sparks; warn others not to watch the arc.

Summary of Contents for RAZOR CUT 45 PFC

Page 1: ...YEAR MACHINE WARRANTY 3 3 XA RZCUT45PFC K Operating Manual...

Page 2: ...he future RAZORCUT Plasma Cutters are manufactured and compliant with CAN CSA E60974 1 ANSI IEC 60974 1 AS NZ60974 1 guaranteeing you electrical safety and performance Air quality Good air quality is...

Page 3: ...escriptions 9 Power Installation 10 Set Up and Operating Procedure 11 Control panel 12 14 Plasma Cutting Procedure Techniques 15 18 SC40 Plasma Torch Parts Breakdown 19 Trouble Shooting 20 REGISTER YO...

Page 4: ...r cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over your body We rec...

Page 5: ...r can explode Because gas cylinders are normally part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanic...

Page 6: ...er table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds t...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...asy to operate With its exceptional performance reliability and ease of use the RAZOR CUT45 is an excellent investment for anyone in need of a high quality plasma cutting machine Whether you re a prof...

Page 9: ...may damage the equipment Warning This product meets the requirements of Class A equipment in EMC requirements and is not to be connected to a residential low voltage power supply grid 5 1 External int...

Page 10: ...larger cross sectional area to reduce the voltage drop 3x2 5mm2 or more is recommended Page 13 5 2 Power installation Warning The electrical connection of equipment shall be carried out by suitably q...

Page 11: ...tage drop due to the cable length Compressed air Page 13 5 2 Power installation Warning The electrical connection of equipment shall be carried out by suitably qualified personnel Warning All connecti...

Page 12: ...nd indicators 6 2 Display of parameters and error codes 1 Electric current configuration 2 When the factory settings are restored the countdown is displayed 3 In user mode the parameter settings are d...

Page 13: ...Press the gas check button while not in cutting state 2 When the indicator is lit the machine is in gas check mode 3 Press the gas check button again or wait 20s After the indicator light goes out ma...

Page 14: ...that time to exit the countdown without entering engineer mode 3 Engineer mode F01 Standby time selection 0 5 10 or 15 unit is min 0 means that the standby function is not enabled F02 Input over volt...

Page 15: ...e job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full length pants and covered shoes Wear eye pr...

Page 16: ...d the extent of the bevel of the cut The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the...

Page 17: ...ir supply is absolutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems f...

Page 18: ...then push the electrode up and down for 10 20 times Remove the excess grease before assembling the torch Torch Head Electrode Holder Lubrication Apply in case of sticking or start stop is delayed Appy...

Page 19: ...Tip 0 9mm Cross Groove 12 SC8026 10 Contact Cutting Tip 1 0 mm 40 50A SC8026 11 Contact Cutting Tip 1 1 mm 50 60A SC8026 12 Contact Cutting Tip 1 2 mm 60 70A SC8026 13 Contact Cutting Tip 1 3 mm 70 80...

Page 20: ...uit is damaged Turn off the gas check function or wait 20s to exit automatically Check the torch trigger circuit Reconnect the compressed air Replace or repair the mainboard The pilot arc is discontin...

Page 21: ...epartment E32 Overvoltage protection Input grid voltage is too high Turn it off and on again If the alarm cannot be eliminated and the grid voltage remains too high check the power grid voltage and wa...

Page 22: ...imes of the machine so as to lengthen service life of the machines Period Maintenance item Daily examination Check the condition of the machine mains cables welding or cutting cables and connections C...

Page 23: ...23 Notes...

Page 24: ...24 Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2023 New Zealand Limited...

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