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6

CAUTION

1.   Working Environment.

1.1

  The environment in which this Plasma Cutter equipment is installed must be free of grinding dust,  

 

corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity.

1.2

  When using the machine outdoors protect the machine from direct sun light, rain water and snow etc;

   the temperature of working environment should be maintained within -10°C to +40°C.

1.3

  Keep this equipment 30cm distant from the wall.

1.4 

 Ensure the working environment is well ventilated.

2.   Safety Tips.

2.1 

 Ventilation

 

This equipment is small-sized, compact in structure, and of excellent performance in amperage output.

   The fan is used to dissipate heat generated by this equipment during the welding operation.

 Important:

 Maintain good ventilation of the louvers of this equipment. The minimum distance between

 

this equipment and any other objects in or near the working area should be 30 cm. Good ventilation is 

 

of critical importance for the normal performance and service life of this equipment.

2.2

 Thermal Overload protection.

 

Should the machine be used to an excessive level, or in high temperature environment, poorly  

 

ventilated area or if the fan malfunctions the Thermal Overload Switch will be activated and the 

 

machine will cease to operate.  Under this circumstance, leave the machine switched on to keep the 

 

built-in fan working to bring down the temperature inside the equipment. The machine will be ready for

 

use again when the internal temperature reaches safe level.

2.3

  Over-Voltage Supply

 

Regarding the power supply voltage range of the machine, please refer to “Main parameter” table.

 

This equipment is of automatic voltage compensation, which enables the maintaining of the voltage

 

range within the given range. In case that the voltage of input power supply amperage exceeds the

 

stipulated value, it is possible to cause damage to the components of this equipment. Please ensure

 

your primary power supply is correct.

2.4 

Do not come into contact with the output terminals while the machine is in operation. An electric shock

 

may possibly occur.

MAINTENANCE

Exposure to extremely dusty, damp, or corrosive air is damaging to this plasma cutter. In order to prevent 

any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and dry 

compressed air of required pressure. 

Please note that:

 lack of maintenance can result in the cancellation of the warranty; the warranty of this 

plasma cuting equipment will be void if the machine has been modified, an attempt to take apart  the 

 

machine or open the factory-made sealing of the machine without the consent of an authorized  

representative of the manufacturer.

TROUBLE SHOOTING

Caution: Only qualified technicians are authorized to undertake the repair of this Plasma cutter equipment.

 

For your safety and to avoid Electrical Shock, please observe all safety notes and precautions

 

 

detailed in this manual.

Note:

 

 

•   Our equipment as described in this manual conforms to all applicable rules and regulations of the 

   ‘LowVoltage Directive’ (European Council Directive 73/23/EEC) as set out and amended by Council

 

  Directive 93/68/EEC) and to the National legislation for the enforcement of this Directive.
•   Our equipment as described in this manual conforms to all applicable rules and regulations of the 

  European Council Directive 89/336/EEC, (EMC Directive) and to the National legislation for he 

  enforcement of this Directive.

Summary of Contents for RAZOR CUT 45 PFC

Page 1: ...YEAR MACHINE WARRANTY 3 3 XA RZCUT45PFC K Operating Manual...

Page 2: ...he future RAZORCUT Plasma Cutters are manufactured and compliant with CAN CSA E60974 1 ANSI IEC 60974 1 AS NZ60974 1 guaranteeing you electrical safety and performance Air quality Good air quality is...

Page 3: ...escriptions 9 Power Installation 10 Set Up and Operating Procedure 11 Control panel 12 14 Plasma Cutting Procedure Techniques 15 18 SC40 Plasma Torch Parts Breakdown 19 Trouble Shooting 20 REGISTER YO...

Page 4: ...r cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over your body We rec...

Page 5: ...r can explode Because gas cylinders are normally part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanic...

Page 6: ...er table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds t...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...asy to operate With its exceptional performance reliability and ease of use the RAZOR CUT45 is an excellent investment for anyone in need of a high quality plasma cutting machine Whether you re a prof...

Page 9: ...may damage the equipment Warning This product meets the requirements of Class A equipment in EMC requirements and is not to be connected to a residential low voltage power supply grid 5 1 External int...

Page 10: ...larger cross sectional area to reduce the voltage drop 3x2 5mm2 or more is recommended Page 13 5 2 Power installation Warning The electrical connection of equipment shall be carried out by suitably q...

Page 11: ...tage drop due to the cable length Compressed air Page 13 5 2 Power installation Warning The electrical connection of equipment shall be carried out by suitably qualified personnel Warning All connecti...

Page 12: ...nd indicators 6 2 Display of parameters and error codes 1 Electric current configuration 2 When the factory settings are restored the countdown is displayed 3 In user mode the parameter settings are d...

Page 13: ...Press the gas check button while not in cutting state 2 When the indicator is lit the machine is in gas check mode 3 Press the gas check button again or wait 20s After the indicator light goes out ma...

Page 14: ...that time to exit the countdown without entering engineer mode 3 Engineer mode F01 Standby time selection 0 5 10 or 15 unit is min 0 means that the standby function is not enabled F02 Input over volt...

Page 15: ...e job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full length pants and covered shoes Wear eye pr...

Page 16: ...d the extent of the bevel of the cut The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the...

Page 17: ...ir supply is absolutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems f...

Page 18: ...then push the electrode up and down for 10 20 times Remove the excess grease before assembling the torch Torch Head Electrode Holder Lubrication Apply in case of sticking or start stop is delayed Appy...

Page 19: ...Tip 0 9mm Cross Groove 12 SC8026 10 Contact Cutting Tip 1 0 mm 40 50A SC8026 11 Contact Cutting Tip 1 1 mm 50 60A SC8026 12 Contact Cutting Tip 1 2 mm 60 70A SC8026 13 Contact Cutting Tip 1 3 mm 70 80...

Page 20: ...uit is damaged Turn off the gas check function or wait 20s to exit automatically Check the torch trigger circuit Reconnect the compressed air Replace or repair the mainboard The pilot arc is discontin...

Page 21: ...epartment E32 Overvoltage protection Input grid voltage is too high Turn it off and on again If the alarm cannot be eliminated and the grid voltage remains too high check the power grid voltage and wa...

Page 22: ...imes of the machine so as to lengthen service life of the machines Period Maintenance item Daily examination Check the condition of the machine mains cables welding or cutting cables and connections C...

Page 23: ...23 Notes...

Page 24: ...24 Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2023 New Zealand Limited...

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