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6

CAUTION

1.   Working Environment.

1.1

  The environment in which this Plasma Cutter equipment is installed must be free of grinding dust,  

 

corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity.

1.2

  When using the machine outdoors protect the machine from direct sun light, rain water and snow etc;

   the temperature of working environment should be maintained within -10°C to +40°C.

1.3

  Keep this equipment 30cm distant from the wall.

1.4 

 Ensure the working environment is well ventilated.

2.   Safety Tips.

2.1 

 Ventilation

 

This equipment is small-sized, compact in structure, and of excellent performance in amperage output.

   The fan is used to dissipate heat generated by this equipment during the welding operation.

 Important:

 Maintain good ventilation of the louvers of this equipment. The minimum distance between

 

this equipment and any other objects in or near the working area should be 30 cm. Good ventilation is 

 

of critical importance for the normal performance and service life of this equipment.

2.2

 Thermal Overload protection.

 

Should the machine be used to an excessive level, or in high temperature environment, poorly  

 

ventilated area or if the fan malfunctions the Thermal Overload Switch will be activated and the 

 

machine will cease to operate.  Under this circumstance, leave the machine switched on to keep the 

 

built-in fan working to bring down the temperature inside the equipment. The machine will be ready for

 

use again when the internal temperature reaches safe level.

2.3

  Over-Voltage Supply

 

Regarding the power supply voltage range of the machine, please refer to “Main parameter” table.

 

This equipment is of automatic voltage compensation, which enables the maintaining of the voltage

 

range within the given range. In case that the voltage of input power supply amperage exceeds the

 

stipulated value, it is possible to cause damage to the components of this equipment. Please ensure

 

your primary power supply is correct.

2.4 

Do not come into contact with the output terminals while the machine is in operation. An electric shock

 

may possibly occur.

MAINTENANCE

Exposure to extremely dusty, damp, or corrosive air is damaging to this plasma cutter. In order to prevent 

any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and dry 

compressed air of required pressure. 

Please note that:

 lack of maintenance can result in the cancellation of the warranty; the warranty of this 

plasma cuting equipment will be void if the machine has been modified, an attempt to take apart  the 

 

machine or open the factory-made sealing of the machine without the consent of an authorized  

representative of the manufacturer.

TROUBLE SHOOTING

Caution: Only qualified technicians are authorized to undertake the repair of this Plasma cutter equipment.

 

For your safety and to avoid Electrical Shock, please observe all safety notes and precautions

 

 

detailed in this manual.

Note:

 

 

•   Our equipment as described in this manual conforms to all applicable rules and regulations of the 

   ‘LowVoltage Directive’ (European Council Directive 73/23/EEC) as set out and amended by Council

 

  Directive 93/68/EEC) and to the National legislation for the enforcement of this Directive.
•   Our equipment as described in this manual conforms to all applicable rules and regulations of the 

  European Council Directive 89/336/EEC, (EMC Directive) and to the National legislation for he 

  enforcement of this Directive.

Summary of Contents for Razor Cut45

Page 1: ...lease read and understand this instruction manual carefully before the installation and operation of this equipment Xcel Arc 2020 XA CUT45RZ Operating Manual YEAR MACHINE WARRANTY 3 3 RazorCut RazorCu...

Page 2: ...ow and in the future RAZORCUT Plasma Cutters are manufactured and compliant with CAN CSA E60974 1 ANSI IEC 60974 1 AS NZ60974 1 guaranteeing you electrical safety and performance Air quality Good air...

Page 3: ...ons 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC40 Plasma Torch Parts Breakdown 15 Trouble Shooting 16 Machine Warranty 17 18 Notes 19 PLASMA CUT45 REGISTER YOUR...

Page 4: ...nerated whilst welding or cutting keep your head out of the fumes Keep the working area well ventilated use fume extraction or ventilation to remove fumes and gases In confined or heavy fume environme...

Page 5: ...ssure If damaged a cylinder can explode Because gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from exces...

Page 6: ...er table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds t...

Page 7: ...aterial such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean...

Page 8: ...tion site work transport and marine repair general demolition and maintenance work The RAZOR CUT45 provides great portability with plenty of cutting power to get the job done with outstanding speed an...

Page 9: ...nsumable parts of the machine are not well installed or the torch head is shorted Meanwhile the machine stops working 2T indicator It illuminates when the machine is under 2T status 6 Air Pressure Gau...

Page 10: ...ase trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops 6 Set amperage dial 1 Connect the SC80 Plasma Torch to the machine Insert t...

Page 11: ...Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full length p...

Page 12: ...t of the bevel of the cut The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material M...

Page 13: ...ply is absolutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems from re...

Page 14: ...l When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC40 torch supplied with the Viper Cut 30 machine has a new design of safety trigger Just pull back on the trig...

Page 15: ...ption SC8020 13 Cutting Tip 1 3mm 11a SC8022 09 Cutting Tip 0 9mm Cross Groove 12 SC8026 10 Contact Cutting Tip 1 0 mm 40 50A SC8026 11 Contact Cutting Tip 1 1 mm 50 60A SC8026 12 Contact Cutting Tip...

Page 16: ...ng output 1 Incorrect setting of CURRENT A control check and adjust to proper setting 2 Faulty components in unit return for repair E Difficult Starting 1 Worn torch parts consumables shut off input p...

Page 17: ...goods of any alleged defect shortage in quantity damage or failure to comply with the description or quote You shall also afford Esseti NZ Ltd the opportunity to inspect the goods within a reasonable...

Page 18: ...ing Torch Consumables such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens Torch Handle Cup Gasket Torch Body Gas Val...

Page 19: ...19 NOTES RazorCut RAZOR CUT45...

Page 20: ...20 Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2020 New Zealand Limited...

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