XCell Fury Extreme Assembly Manual
Created: 11/14/2006
Copyright Miniature Aircraft USA
Page 3 of 138
This document may not be distributed without permission of Miniature Aircraft USA
Table Of Contents
REVISIONS TO THIS MANUAL ................................................................................................................................................................ 6
ERRATA ......................................................................................................................................................................................................... 6
I. KIT INTRODUCTION .............................................................................................................................................................................. 7
R/C
H
ELICOPTER
S
AFETY
............................................................................................................................................................................. 7
G
UIDELINES FOR
S
AFE
R/C
H
ELICOPTER
F
LIGHT
.......................................................................................................................................... 7
X-CELL
L
IMITED
W
ARRANTY
...................................................................................................................................................................... 8
W
ARRANTY
P
ROCEDURES
............................................................................................................................................................................. 8
X-C
ELL
E
XTREME
W
ARRANTY
R
EGISTRATION
............................................................................................................................................. 8
II. KIT PREREQUISITES ............................................................................................................................................................................ 9
S
UPPLIES
N
EEDED FOR
A
SSEMBLY
................................................................................................................................................................ 9
Adhesives Used......................................................................................................................................................................................... 9
T
OOLS
N
EEDED FOR
A
SSEMBLY
.................................................................................................................................................................. 10
A
DDITIONAL
C
OMPONENTS
N
EEDED
........................................................................................................................................................... 11
III. KIT ASSEMBLY PROCESS................................................................................................................................................................ 13
A
SSEMBLY
T
IPS
........................................................................................................................................................................................... 13
F
ASTENER
G
UIDE
........................................................................................................................................................................................ 13
S
TEP
#1
–
G
EAR
R
ATIOS
........................................................................................................................................................................ 15
A) Gear Ratio - Bag #1A – Kit Specific
................................................................................................................................... 15
8:18 Ratio
.............................................................................................................................................................................................................. 15
8:45 Ratio
.............................................................................................................................................................................................................. 16
S
TEP
#2
–
L
EFT
F
RAME
........................................................................................................................................................................... 17
A) Main Frame Components - Bag #2A
.................................................................................................................................. 17
B)
Frame Fasteners - Bag #2B
.................................................................................................................................................... 18
2B.1 – Assemble Left Frame – Part 1
......................................................................................................................................................... 19
2B.2 – Assemble Left Frame – Part 2
......................................................................................................................................................... 21
C)
Drive Train Components - Bag #2C
.................................................................................................................................... 23
2C.1 – Install Drive Train Components
...................................................................................................................................................... 24
D)
Constant Drive - Bag #2D
....................................................................................................................................................... 26
2D.1 - Assemble Constant Drive Unit
......................................................................................................................................................... 27
2D.2 – Install Main Shaft/Collars
.................................................................................................................................................................. 29
2D.3 – Install Constant Drive
........................................................................................................................................................................ 30
2D.4 – Install Left Gear Ratio Plate
............................................................................................................................................................. 31
E)
Clutch Assembly - Bag #2E
.................................................................................................................................................... 32
2E.1 - Assemble Clutch
.................................................................................................................................................................................... 33
2E.2 - Install Clutch Assembly
....................................................................................................................................................................... 34
S
TEP
#3
–
R
IGHT
F
RAME
........................................................................................................................................................................ 37
A) Right Frame - Bag #3A
............................................................................................................................................................ 37
B)
Right Frame Components - Bag #3B
.................................................................................................................................. 38
3B.1 – Assemble Right Frame
........................................................................................................................................................................ 39
3B.2 – Install Right Frame
.............................................................................................................................................................................. 41
3B.3 - Install Right Ratio Plate
...................................................................................................................................................................... 43
3B.4 – Install Landing Gear Mounts
............................................................................................................................................................ 45
C)
Control Bellcranks - Bag #3C
................................................................................................................................................. 46
3C.1 – Assemble Aileron/Pitch Bellcranks
................................................................................................................................................. 47
3C.2 – Install Aileron/Pitch Bellcranks
........................................................................................................................................................ 48
3C.3 - Assemble Elevator Bellcrank
............................................................................................................................................................. 49
3C.4 - Install Elevator Bellcrank
................................................................................................................................................................... 50