- 4 -
10.33
73.14
2-φ6.2
φ10.2
59.6
R4.25
35
41
31
15
14
27.83
■Specifications
[XEBEC Self-Adjusting Sleeve™ main body external dimensions]
(XP-AUT06M)
(XP-AUT15M)
124.1
89.1
46.2
(35)
(35)
101.3
136.3
58.4
φ23.4
φ37
φ10
φ14.2
φ37
φ10
124.1
136.3
35
35
37
37
φ10
φ10
220
270
10000
6000
A13-CB06M, A11-CB06M, A21-CB06M, A31-CB06M
A13-CB15M, A11-CB15M, A21-CB15M, A31-CB15M
XP-AUT06M
XP-AUT15M
(Brace)
(Rack gear)
M10
M12
143
155
22
φ35
[Accessoryʼs external dimensions]
Tool interference area
Below 0.1mm
(XP-AUT06M)
Fig.2
Fig.3
Fig.4
(XP-AUT15M)
Tool interference area
Machine coordinates of rack gear top surface
Machine coordinates of rack gear top surface
Fig.5
Fig.6
Fig.7
66
.7
79
Fig.8
Hole for centering
75
10
75
10
50
155
50
155
(10)
(75)
(10)
(75)
85
+Brush projection amount
95
+Brush projection amount
Product code
Overall
length
(mm)
Shank
length
(mm)
Outermost
diameter
(mm)
Shank
diameter
(mm)
Main body
weight
(
g
)
Maximum
rotation speed
(min
-1
)
Supporting brush
!
The maximum rotation speed of this product varies by the brush size being used. Using at or higher than the
maximum rotation speed may result in breakage of the tool and machine and/or sustain an injury.
!
There is the risk of causing the main body as well as the rack gear to fail and/or damage, breaking the
machine, jigs and work-pieces and/or sustaining an injury when used by exceeding the feed rateʼs upper limit
(F=10000mm/min) when passing through the rack gear.
■ Usage
<Example> If sleeve main body travels in Y-direction of rack gear
1.
How to set XEBEC Self-Adjusting Sleeve
TM
(hereinafter referred to as “sleeve main body”)
With the main spindle at its normal orientation angle, mount the tool assembly on the main
spindle so that the side gear of the sleeve main body is directed towards the rack gear. Then,
check that the datum plane of the sleeve main body is parallel to the Y-axis.
Please ensure to adjust the “Tilt a” below 0.25mm. (Fig. 1)
!
There is a risk of damaging the main body or the machine if the main body is mounted with the side gear
not facing the rack gear or the Tilt is over 0.25mm, as the main body might interfere with the rack gear.
2. How to mount rack gear
(1) Rack gear mounting position
Please mount the rack gear away from interferers (jigs, etc.) and in a position where an
operating area (tool interfering area) can be ensured as shown in Fig. 2 and Fig.3.
!
Please securely fasten the hexagonal brace at the torque 40N·m on the slide table and the rack gear to
the hexagonal brace at the torque 15N·m by using torque wrenches. There is the risk of damaging the
main body and/or the machine unless securely fastened when the main body is misaligned under a
load when it passes through the rack gear.
(2) Rack gear mounting accuracy
As shown in Fig. 4, inclination of the longitudinal direction of the rack gear to the slide axis
has to be below 0.1mm.
!
There is the risk of damaging the main body and/or the machine if the rack gear orientation is
incorrect or there is a tilt exceeding 0.1mm as the main body interferes with the rack gear.
(1) Preparation work
Please measure and calculate the following machine coordinates and distance for program
instructions.
1) Coordinates on the rack gear installation position
X-axis: X-axis machine coordinates at the center of hole for centering rack gear (Fig. 5)
Y-axis: Y-axis machine coordinates at the center of hole for centering rack gear (Fig. 5)
Z-axis: Machine coordinates at rack gear top surface (Fig. 6,7)
2) Distance from gauge line to side gear
Please measure Distance B up to the sleeveʼs tip from the gauge line.
Next, calculate Distance A from the gauge line to the side gear by subtracting 66.7mm for
φ6 and 79mm for φ15(Distance C from sleeve tip to the side gear) from the measured
results. (Fig. 8)
<Calculation equation> Distance A = Distance B – Distance C
3. Operation
Distance from the gauge line to the tip of the sleeve
Distance B
Distance from tip of the
sleeve to the side gear
Distance C
Distance from the gauge
line to the side gear
Distance A
Tilt
a
X
Y
Datum plane of sleeve main body
Traveling direction of sleeve main body
Fig.1
Sleeve main body
Side gear
Rack gear