Xerox DocuColor 1632 Service Manual Download

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6/02

7-4

DC1632/2240

Plug/Jack Locations

Prelaunch Training/Review

Wiring Data

230

Figure 9

Toner Dispense Motor, Main Switch

231

Figure 5

Registration Transport Assembly

232

Figure 17

Developer Motor, Tray 1 Size Switch

233

Figure 1

Xerographic

234

Figure 17

Developer Motor, Tray 1 Size Switch

235

Figure 17

Developer Motor, Tray 1 Size Switch

237

Figure 11

IBT Belt Assembly

240

Figure 5

Registration Transport Assembly

251

Figure 3

Inverter Transport Assembly

255

Figure 2

MOB Sensor Assembly

260

Figure 6

Fuser Assembly

261

Figure 6

Fuser Assembly

262

Figure 6

Fuser Assembly

263

Figure 6

Fuser Assembly

264

Figure 6

Fuser Assembly

265

Figure 8

TRAY 5

288

Figure 9

Toner Dispense Motor, Main Switch

300

Figure 14

ESS assembly

310

Figure 14

ESS assembly

311

Figure 14

ESS assembly

J332

Figure 14

ESS assembly

333

Figure 14

ESS assembly

J335

Figure 14

ESS assembly

336

Figure 14

ESS assembly

337

Figure 14

ESS assembly

338

Figure 14

ESS assembly

J340

Figure 14

ESS assembly

J341

Figure 14

ESS assembly

J342

Figure 14

ESS assembly

J343

Figure 14

ESS assembly

344

Figure 14

ESS assembly

P347

Figure 14

ESS assembly

400

Figure 15

MCU-MF PWB

401

Figure 15

MCU-MF PWB

402

Figure 15

MCU-MF PWB

403

Figure 15

MCU-MF PWB

404

Figure 15

MCU-MF PWB

405

Figure 15

MCU-MF PWB

406

Figure 15

MCU-MF PWB

Table 1 Plug / Jack Location List

Plug /
Jack
Number

Figure
Number

Item
Number Figure Title

407

Figure 15

MCU-MF PWB

J410

Figure 15

MCU-MF PWB

P410

Figure 16

I/F PWB, MAIN Motor, LVPS T2

J460

Figure 14

ESS assembly

P460

Figure 15

MCU-MF PWB

J496

Figure 15

MCU-MF PWB

498

Figure 15

MCU-MF PWB

501

Figure 12

HVPS T5, T7, +24V LVPS

502

Figure 12

HVPS T5, T7, +24V LVPS

505

Figure 12

HVPS T5, T7, +24V LVPS

510

Figure 16

I/F PWB, MAIN Motor, LVPS T2

510B

Figure 16

I/F PWB, MAIN Motor, LVPS T2

511

Figure 16

I/F PWB, MAIN Motor, LVPS T2

514

Figure 10

ROS Assembly

515

Figure 10

ROS Assembly

516

Figure 10

ROS Assembly

517

Figure 10

ROS Assembly

518

Figure 10

ROS Assembly

526

Figure 10

ROS Assembly

527

Figure 10

ROS Assembly

528

Figure 10

ROS Assembly

529

Figure 10

ROS Assembly

530

Figure 16

I/F PWB, MAIN Motor, LVPS T2

531

Figure 16

I/F PWB, MAIN Motor, LVPS T2

532

Figure 16

I/F PWB, MAIN Motor, LVPS T2

533

Figure 16

I/F PWB, MAIN Motor, LVPS T2

534

Figure 16

I/F PWB, MAIN Motor, LVPS T2

535

Figure 16

I/F PWB, MAIN Motor, LVPS T2

536

Figure 16

I/F PWB, MAIN Motor, LVPS T2

538

Figure 4

Duplex Transport Assembly

539

Figure 4

Duplex Transport Assembly

540

Figure 4

Duplex Transport Assembly

541

Figure 23

TT Module (rear)

546

Figure 23

TT Module (rear)

547

Figure 23

TT Module (rear)

548

Figure 23

TT Module (rear)

549

Figure 23

TT Module (rear)

550

Figure 16

I/F PWB, MAIN Motor, LVPS T2

550

Figure 26

DADF (2 of 2)

Table 1 Plug / Jack Location List

Plug /
Jack
Number

Figure
Number

Item
Number Figure Title

Summary of Contents for DocuColor 1632

Page 1: ... 2240 Service Manual Prelaunch CSE Training Review THE DOCUMENT COMPANY XEROX CAUTION Certain components in the DocuColor 1632 2240 are susceptible to damage from electrostatic discharge Observe all ESD procedures to avoid component damage ...

Page 2: ...ures de maintenance doivent Í tre rÈalisÈes sans aucun changement comme indiquÈ dans la documentation Le reprÈsentant Xerox lors d interventions sur l Èquipement doit respecter les consignes de sÈcuritÈ locales con cernant les faisceaux laser Ne pas placer d objet rÈflÈchissant dans la zone du ROS quand il est ouvert Ne pas regarder dans la zone du ROS lorsque la machine est sous tension et que le...

Page 3: ...6 02 1 DC1632 2240 Introduction Prelaunch Training Review Introduction About this Manual iii Organization iii How to Use this Documentation iii Symbology and Nomenclature iii Translated Warnings vii ...

Page 4: ...6 02 2 DC1632 2240 Prelaunch Training Review Introduction ...

Page 5: ...removal and replacement for warnings cau tions and notes Adjustments Adjustments include procedures for adjusting the parts that must be within specification for the correct operation of the system Use the adjustment procedures for the correct sequence of operation for specifications warn ings cautions and notes Section 5 Parts Lists This section contains the Printer Copier Parts List Section 6 Ge...

Page 6: ...when servicing the machine Do not place tools with a reflective surface in the area of the ROS opening Do not look in the area of the ROS window if the power is On and the laser is energized The following symbol and statement appear on a label in the machine The symbol by itself or the symbol and the statement may also appear in the service documentation and in the training program When this symbo...

Page 7: ...ated do not occur immediately Using the ESD Field Service Kit will eliminate these delayed failures and intermittent problems caused by ESD This will improve product reliability and reduce callbacks The ESD Field Service Kit should be used whenever Printed Wiring Boards or ESD sensitive components are being handled This includes activities like replacing or reseating of circuit boards or connector...

Page 8: ... test point listed is the location for the red meter lead and the second test point is the location for the black meter lead For example the following statement may be found in a RAP There is 5 VDC from TP7 to TP68 In this example the red meter lead would be placed on TP7 and the black meter lead on TP68 Another example of a statement found in a RAP might be There is 15 VDC from TP21 to TP33 In th...

Page 9: ...6 02 vii DC1632 2240 Introduction Prelaunch Training Review Translated Warnings ...

Page 10: ...xposition au rayon laser WARNING Do not try to bypass any laser interlocks for any reason Permanent eye damage could result if the laser is accidentally directed into your eye DANGER Ne pas essayer de shunter les contacts laser pour quelques raisons que ce soit Si le faisceau laser est dirigÈ accidentellement vers les yeux il peut en rÈsulter des lÈsions oculaires permanentes 3 Image Quality IQ6 I...

Page 11: ...e cordon d alimentation branchÈ REP 1 11 AC Drive PWB WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ...

Page 12: ...riques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 5 6 Nudger Roll WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activ...

Page 13: ... repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 5 18 Rear Cover WARNING To avoid personal injury or shock do not perform repair or adjustment activities ...

Page 14: ...on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 7 3 Tray 1 Feeder WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied ...

Page 15: ...ntation branchÈ REP 8 2 Duplex Chute WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 8 3 Duplex T...

Page 16: ...maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 9 8 Plate Assembly WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec...

Page 17: ...ectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 9 20 Right Lift Assembly WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de ...

Page 18: ... rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ Finisher REP 12 1 H Transport Assembly WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec ...

Page 19: ...es activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 12 14 Front Elevator Bracket WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de main...

Page 20: ...or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ REP 14 9 Rear Cover WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to th...

Page 21: ... activities with the power switch on or electrical power applied to the machine DANGER Afin d Èviter des blessures ou des chocs Èlectriques ne pas effectuer des activitÈs de maintenance ou de rÈglage avec l Èquipement sur Marche ou avec le cordon d alimentation branchÈ Xerographic Registration ADJ 9 6 Color Registration dC685 WARNING To avoid exposure to laser light reinstall the Waste Cartridge b...

Page 22: ...6 02 xx DC1632 2240 Prelaunch Training Review Introduction ...

Page 23: ... Service Call Procedures Prelaunch Training Review 1 Service Call Procedures Service Call Procedures 1 3 Initial Actions 1 4 Call Flow 1 5 Detailed Maintenance Activities HFSI 1 6 Cleaning Procedures 1 7 Final Actions 1 7 ...

Page 24: ...6 02 1 2 DC1632 2240 Prelaunch Training Review Service Call Procedures ...

Page 25: ...ll other problems are repaired Service Call Procedures The Service Call Procedures are a guide for performing any service on this machine The procedures are designed to be used with the Service Manual Perform each step in order Initial Actions The Initial Actions gather information about the condition of the machine and the problem that caused the service call Call Flow Call Flow summarizes the se...

Page 26: ...dica tions of a problem e Record the billing meter readings f Enter the Diagnostics Mode Go to the TBD RAP if the Diagnostic Mode can not be entered Return here after repairing the Diagnostics entry problem NOTE If a fault code is displayed while performing a diagnostics procedure go to that fault code RAP and repair the fault Return to Diagnostics and continue with the dC procedure that you were ...

Page 27: ...ult code is displayed Y N Check the DADF Document Sensors for debris or damage Check the docu ment mechanical drives and Feed Rolls for contamination wear damage or binding Go to the RAP for the displayed fault code Check the image quality in the BASIC COPIER MODE ï Select a tray that is loaded with 11 X 17 or A3 paper ï Select the following parameters ñ Output Color to Auto ñ Original Type to Pho...

Page 28: ...r HFSI Counter Cleared 0 No action required counter only 005 805 Document Feed No of DADF Feed after HFSI Counter Cleared 0 No action required counter only 954 801 IBT Belt Unit 480K increments by 1 for letter size or smaller by 2 for longer than letter size Replace of the IBT Belt Unit Warning at 478 5K 954 802 2nd BTR Unit 150K Replacement of the 2nd BTR Unit Warning at 98 5K 954 803 IBT Belt CL...

Page 29: ...aner and lint free cloth 8 ADF Check the paper path for debris or damage Clean the rolls with a clean cloth and Film Remover as required 9 Finisher Check the paper path for debris or damage Clean the Finisher with a dry lint free cloth Final Actions Purpose The intent of this procedure is to be used as a guide to follow at the end of every service call Procedure 1 Ensure that the exterior of the c...

Page 30: ...6 02 1 8 DC1632 2240 Cleaning Procedures Final Actions Prelaunch Training Review Service Call Procedures ...

Page 31: ...ESS Communication Failure 13 2 31 3 354 IOT ESS Communication Failure 14 2 31 3 355 IOT ESS Communication Failure 15 2 32 3 356 IOT ESS Communication Failure 16 2 32 3 357 IOT ESS Communication Failure 17 2 33 3 358 IOT ESS Communication Failure 1 2 33 3 359 IOT ESS Communication Failure 19 2 34 3 360 IOT ESS Initialization Failure 2 34 3 364 DMA Transfer Failure 2 35 3 370 Marker Code Detect Fail...

Page 32: ...Misfeed 2 104 7 122 Tray 4 Opened 2 106 7 250 Tray Communication 2 107 7 252 Out Module Logic 2 108 7 270 Tray 1 Paper Size Sensor 2 108 7 271 Tray 2 Paper Size Sensor 2 109 7 274 Tray 5 Paper Size Sensor 2 109 7 276 Tray 3 Paper Size Sensor 2 110 7 277 Tray 4 Paper Size Sensor 2 110 7 281 Tray 1 Lift 2 111 7 282 Tray 2 Lift 2 112 7 291 Tray 3 Lift 2 113 7 293 Tray 4 Lift 2 114 7 397 All Trays Lif...

Page 33: ... 9 931 Cyan Drum Cartridge Not Detected 2 171 9 932 Magenta Drum Cartridge Not Detected 2 172 9 933 Yellow Drum Cartridge Not Detected 2 172 Chain 10 10 105 Face Up Exit Sensor On 2 173 10 106 Face Up Exit Sensor Off 2 175 10 110 Fuser Exit Switch On Face Down duplex 2 175 10 111 Fuser Exit Switch Off Face Down 2 177 10 125 Duplex Wait Sensor On 2 178 10 348 Main Heater Over Heat 2 180 10 349 Fron...

Page 34: ...16 Spool TIFF Data 2 270 16 721 Other Errors 2 271 16 726 Decomposer Auto Judgement 2 271 16 728 TIFF Data 2 272 16 729 TIFF Data 2 272 16 730 ART Command 2 273 16 731 TIFF Data 2 273 16 735 Job Template 2 274 16 737 Server Read 2 274 16 739 Job Template Path 2 275 16 740 Job Template Login 2 275 16 741 Job Template Connection 2 276 16 742 HD File 2 276 16 743 Job Template Installation 2 277 16 74...

Page 35: ...2 321 102 337 Frame Data Error with Invalid Data Type 2 321 102 338 Frame Data Error Offset Address Out of Scope 2 322 102 339 Display Request Code Invalid 2 322 102 340 Interface GUAM DM I F 2 323 102 341 Event Queue Full 2 323 102 342 Event Queue Empty 2 324 102 343 Invalid Class 2 324 102 344 Invalid Type 2 325 102 345 Timer Queue Full 2 325 102 346 Invalid Timer Number 2 326 102 347 Undefined ...

Page 36: ...ROM DIMM 2 Flash 2 372 116 328 L2 Cache 2 373 116 329 Serial I F Soft 2 373 116 330 HD File System 2 374 116 332 Invalid Log Info 2 374 116 333 LocalTalk Soft 2 375 116 335 MFIO HD 2 375 116 336 Redirector HD 2 376 116 337 Template HD Write Error 2 376 116 340 Short of Memory 2 377 116 341 ROM DIMMs Mismatch 2 377 116 342 JT Monitor 2 378 116 344 MF IO 2 378 116 345 Token Ring Board 2 379 116 346 ...

Page 37: ...405 116 743 Form logo size overflow 2 405 116 745 Art Command Error 2 406 116 746 Form synthesis error 2 406 116 747 White page detected 2 407 116 748 White page detected 2 407 116 780 Attached document failure of email to XXX 2 408 116 790 Printed without the stapler 2 408 Other Faults OF 1 1 3 5 VDC 2 409 OF 1 2 5 VDC 2 410 OF 1 4 AC Power 2 411 OF 2 1 Dark Blank Display 2 412 OF 99 1 Reflective...

Page 38: ...6 02 2 8 DC1632 2240 Prelaunch Training Review Status Indicator RAPs ...

Page 39: ... p j 172 from Left Cover Interlock Switch Check resistance between A1 and B1 when switch is actuated Resistance is less than 3 ohms Y N Replace Left Cover Interlock Switch PL 2 10 Reinstall switch Close the Left Cover Measure the voltage at j535 A1 on the I F PWB 24 VDC measured Y N Repair the open circuit between the 24 VDC LVPS and the I F PWB Replace the I F PWB PL 9 1 If the problem continues ...

Page 40: ...Start Open Left Lower Cover Actuate Left Lower Cover Interlock Switch with screwdriver Display changes state Y N Go to General Transmissive Sensor RAP and repair LH Lower Cover Interlock Switch PL 2 3 Check Actuator and Left Lower Cover installation Figure 1 LH Lower Cover Interlock Switch CD Figure 2 Component Location LH Lower Cover Interlock Switch ...

Page 41: ...tch 24VDC is measured between the RH Cover Interlock Switch j173 B1 and GND Y N 24VDC is measured between the RH Cover Interlock Switch j173 A1 and GND Y N Repair the open circuit between the Front Cover Interlock Switch j171 B1 and the RH Cover Interlock Switch j173 A1 Replace the RH Cover Interlock Switch Check the wire for an open circuit between the RH Cover Interlock Switch j173 B1 and the In...

Page 42: ...ver Display changes state Y N Check voltage between Tray Module PWB j554 3 and GND 24 VDC is mea sured Y N Check the wires from the Tray Module PWB j554 3 to Tray Module L H Cover Inter lock Switch FS813 for damage If the wires are good replace Tray Module L H Cover Interlock Switch PL 15 10 Replace Tray Module PWB PL15 9 Check Cover Actuator and Cover installation Figure 1 Tray Module LH Cover In...

Page 43: ...he Drawer Connector between j626 A6 and GND 5 VDC is measured Y N Check voltage between MCU PWB j406 A9 and GND 5 VDC is measured Y N Replace MCU PWB PL13 1 Repair the open circuit between the MCU PWB j406 A9 and Drawer Connector between j626 A6 Check the wires between Drawer Connector between j626 A6 and Duplex PWB j540 1 If the wires are good replace the Duplex Cover Interlock Switch Check Cover...

Page 44: ...6 02 2 14 DC1632 2240 1 306 Prelaunch Training Review Status Indicator RAPs ...

Page 45: ... of the document sensor The problem is corrected Y N Rewrite the NVM values Return to Service Call Procedures 3 318 IIT Software Failure Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the ESS PWB connectors If the check is OK replace the ESS PWB PL 13 1 Return to Service Call Procedures ...

Page 46: ...inues check the ESS PWB connectors If the check is OK replace the ESS PWB PL 13 1 Return to Service Call Procedures 3 320 IIT ESS Communication Failure 1 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to...

Page 47: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 322 IIT ESS Communication Failure 3 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT...

Page 48: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 324 IIT ESS Communication Failure 5 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT...

Page 49: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 326 IIT ESS Communication Failure 7 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT...

Page 50: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 328 IIT ESS Communication Failure 9 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT...

Page 51: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 330 IIT ESS Communication Failure 11 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the II...

Page 52: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 332 IIT ESS Communication Failure 13 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the II...

Page 53: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 334 IIT ESS Communication Failure 15 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the II...

Page 54: ...f the problem continues check the IIT IPS PWB connectors If the check is OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures 3 336 IIT ESS Communication Failure 17 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the IIT IPS PWB connectors If the check is OK replace the II...

Page 55: ...software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 341 IOT ESS Communication Fail 2 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB ...

Page 56: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 343 IOT ESS Communication Failure 4 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB...

Page 57: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 346 IOT ESS Communication Failure 6 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB...

Page 58: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 348 IOT ESS Communication Failure 8 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB...

Page 59: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 350 IOT ESS Communication Failure 10 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PW...

Page 60: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 352 IOT ESS Communication Failure 12 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PW...

Page 61: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 354 IOT ESS Communication Failure 14 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PW...

Page 62: ...ftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 356 IOT ESS Communication Failure 16 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PW...

Page 63: ...oftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 358 IOT ESS Communication Failure 1 Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PW...

Page 64: ...oftware If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB PL 13 1 Return to Service Call Procedures 3 360 IOT ESS Initialization Failure Controller received check code error Procedure Switch the power off then on The problem is corrected Y N Reinstall the software If the problem continues check the MCU PWB connectors If the check is OK replace the MCU PWB...

Page 65: ...ected Y N Replace the RAM PL13 1 then the HDD If the problem continues replace the ESS PWB PL 13 1 Return to Service Call Procedures 3 370 Marker Code Detect Failure The end code cannot be found in the compressed data Procedure Switch the power off then on The problem is corrected Y N Replace the RAM PL13 1 then the HDD If the problem continues replace the ESS PWB PL 13 1 Return to Service Call Pr...

Page 66: ...off then on The problem is corrected Y N Change the print parameter and print again Return to Service Call Procedures 3 750 Insufficient Number of Document Pages Insufficient number of pages programed when making a book Procedure Switch the power off then on The problem is corrected Y N Set the number of document pages to the maximum count Return to Service Call Procedures ...

Page 67: ... than the tray that will be selected by the APS Procedure Switch the power off then on The problem is corrected Y N Select an appropriate tray Return to Service Call Procedures 3 941 Insufficient Page Memory Procedure Switch the power off then on The problem is corrected Y N Perform the operation again Return to Service Call Procedures ...

Page 68: ...ensor for obstructions or damage Procedure Ensure Tray 1 is closed The voltage measured at P J536 B9 on the I F PWB corresponds to the paper size in the table Y N There is 3 3VDC measured at P J536 B10 Y N Check the connection between the I F PWB and the MCU PWB If the check is OK replace the I F PWB PL 9 1 If the problem continues replace the MCU PWB PL 13 1 Check the wires and connectors If the ...

Page 69: ...replace the Tray Module PWB PL 16 15 If the problem continues replace the Tray 2 Paper Size Sensor PL 16 1 Figure 1 Tray 2 Paper Size Sensor 3 948 Tray 3 Not In Position Tray 3 not in ready position Initial Actions ï Check that the paper size setting is correct ï Check the Paper Size Sensor for obstructions or damage Procedure Ensure Tray 3 is closed The voltage measured at P J548 11 on the Tray M...

Page 70: ...L 16 15 Y N Check the wires and connectors If the check is OK replace the Tray Module PWB PL 16 15 Check the wires and connectors If the check is OK replace the Tray 2 Paper Size Sensor PL 16 1 Check the wires and connectors If the check is OK replace the Tray Module PWB PL 16 15 If the problem continues replace the Tray 4 Paper Size Sensor PL 16 1 Figure 1 Tray 4 Paper Size Sensor 3 950 Tray 1 No...

Page 71: ... Go to OF 99 2 Transmissive Sensor RAP repair Tray 2 No Paper Sensor PL 15 3 PL 16 7 Replace MCU PWB PL 13 1 Figure 1 Tray 2 No Paper Sensor CD 3 952 Tray 3 No Paper No paper in Tray 3 Procedure Enter dC330 007 122 and press Start Actuate Tray 3 No Paper Sensor Display changes state Y N Go to OF 99 2 Transmissive Sensor RAP repair Tray 3 No Paper Sensor PL 15 5 PL 16 9 Replace MCU PWB PL 13 1 Figu...

Page 72: ...ve Sensor RAP repair Tray 4 No Paper Sensor PL 15 7 PL 16 1 Replace MCU PWB PL 13 1 Figure 1 Tray 4 No Paper Sensor CD 3 954 Tray 5 Empty Tray 5 is empty Procedure Enter dC330 007 125 and press Start Actuate the Tray 5 No Paper Sensor Display changes state Y N Go to OF 99 2 Transmissive Sensor RAP repair the Tray 5 No Paper Sensor PL 2 13 Replace I F PWB PL 9 1 If the problem continues replace the...

Page 73: ...cted Procedure The correct size paper is loaded in Tray 5 Y N Load the correct size paper and return to Service Call Procedures Go to RAP 7 954 3 959 Tray 1 Paper Size Mismatch The paper in Tray 1 does not match the paper size selected Procedure The correct size paper is loaded in Tray 1 Y N Load the correct size paper and return to Service Call Procedures Go to RAP 7 955 ...

Page 74: ...ed Procedure The correct size paper is loaded in Tray 2 Y N Load the correct size paper and return to Service Call Procedures Go to RAP 7 271 3 961 Tray 3 Paper Size Mismatch The paper in Tray 3 does not match the paper size selected Procedure The correct size paper is loaded in Tray 3 Y N Load the correct size paper and return to Service Call Procedures Go to RAP 7 276 ...

Page 75: ...elected Procedure The correct size paper is loaded in Tray 4 Y N Load the correct size paper and return to Service Call Procedures Go to RAP 7 277 3 965 No Paper The paper does not match the paper size selected Procedure The correct size paper is loaded Y N Load the correct size paper and return to Service Call Procedures Go to the appropriate paper size sensor RAP ...

Page 76: ... Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Change parameters and rerun job 3 972 Over Number of Document Pages Stored Procedure Switch the power off then on The problem is corrected Y N Set the number of document pages to the maximum count Return to Service Call Procedures ...

Page 77: ... not available at the specified position Procedure Switch the power off then on The problem is corrected Y N Re set the parameters Return to Service Call Procedures 3 985 Tray 5 Pause Check The SMH tray jamed Procedure Switch the power off then on The problem is corrected Y N Go to RAP 7 794 Return to Service Call Procedures ...

Page 78: ...tatus Indicator RAPs 3 986 Print Completion Error The number of spooled pages does not match the output Procedure Switch the power off then on The problem is corrected Y N Count the number of prints to ensure job integrity Return to Service Call Procedures ...

Page 79: ...s Prelaunch Training Review 4 340 IOT RAM MCU PWB RAM test failed Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 ...

Page 80: ...Y N There is 5VDC measured at j568 5 Y N There is 5VDC measured at j568 1 Y N Repair the wire between FS534 and j568 2 Replace ROS Assembly PL 3 1 Check for an open circuit between j568 5 the p400 9 If the circuit is OK replace the MCU PWB PL 13 1 Replace MCU PWB PL 13 1 If the problem continues replace ROS Assembly PL 3 1 4 342 Flash ROM Motion Motion failure of Flash ROM Procedure Switch the pow...

Page 81: ...ion failure Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 4 344 IOT Micro Pitch The MICRO PIT did not occur within the specified time Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 ...

Page 82: ...y Developer Housings were just serviced verify installation is correct REP 9 9 If a Finisher status code occurred just before the 4 346 in fault history go to the RAP for the Finisher status code Check the Belt Home Marker A Belt Home Marker is present Y N Replace IBT Belt PL 5 3 Block Belt Home Sensor with paper Enter dC330 004 100 and press Start Display indi cates Hi Y N Between I F PWB j533 A1...

Page 83: ... connection between I F PWB j533 and IBT EDGE SENSOR j119 If the check is good replace IBT Edge Sensor PL 5 4 If the problem continues replace MCU PWB PL 13 1 Check wire breakage and bad connection between I F PWB j533 A11 and IBTEDGE SENSOR j119 2 Replace IBT EDGE SENSOR PL5 4 between I F PWB j550 5 and GND 24 VDC is measured Y N By following Wire Network check 24VDC circuit up to I F PWB j550 5 ...

Page 84: ... connection between I F PWB j533and IBT Edge Sensor j119 If the check is good replace IBT Edge Sensor PL 5 4 If the problem continues replace MCU PWB PL 13 1 Check wire breakage and bad connection between I F PWB j533 A11 and IBT Edge Sensor j119 2 Replace IBT Edge Sensor PL 5 4 Between I F PWB j550 5 and GND 24 VDC is measured Y N Following Wire Network check 24VDC circuit up to I F PWB j550 5 Re...

Page 85: ...to Service Call Procedures Again switch the power off then on Run the job again 4 358 ESS IOT Communication Communication failure between the ESS and IOT Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Check the MCU PWB and ESS PWB connectors If the problem continues re install the software If the problem continues replace the MCU PWB PL 13 1 If t...

Page 86: ...nd press Start 0 VDC is measured Y N Between I F PWB j535 B3 and GND Ensure dC330 004 003 is entered and press Start 0 VDC is measured Y N Check for wire breakage and bad connection between Drum Motor j210 2 and I F PWB j535 B3 If the check is good replace I F PWB PL 9 1 Check for wire breakage and bad connection between Drum Motor j210 2 and I F PWB j535 B3 Between Drum Motor j210 3 and GND Ensur...

Page 87: ... PWB If the problem continues replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 4 371 IOT Controller Timing Failure There is a communication failure between the ESS and IOT Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Check the MCU PWB and ESS PWB connectors If the problem continues re install software If the ...

Page 88: ...m Motor K j235 5 Between Drum Motor K j235 8 and GND Ensure dC330 004 006 is entered and press Start Frequency is between 1KHz and 1 3 KHz Y N Between I F PWB j534 A8 and GND Frequency is between 1KHz and 1 3 KHz Y N Check connection between MCU PWB and I F PWB p410 j410 If the check is good replace MCU PWB PL 13 1 If the problem continues replace the I F PWB PL 9 1 Check wire breakage and bad con...

Page 89: ...he problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 4 415 2nd BTR Unit It is time to replace the 2nd BTR UNIT Procedure Replace the 2nd BTR Unit The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 ...

Page 90: ...e problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 4 420 1st BTR Unit IBT Belt Unit end of life Procedure Replace the 1st IBT Belt Unit The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 ...

Page 91: ...m continues Y N Return to Service Call Procedures If the problem continues replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 4 605 IOT NVM Corrupt The system detected that the NVM of the IOT is empty Procedure Turn the power OFF ON The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM ...

Page 92: ...broken wire and bad connection Check IBT Belt installation REP 9 22 If the check is good replace MCU PWB PL 13 1 4 641 Belt Edge IBT belt edge not detected Procedure BSD CH9 19 CH9 31A Check if actuator for IBT Edge Sensor touches belt edge IBT Edge Sensor touches belt edge Y N Check actuator installation Turn the power ON Between I F PWB j533 A11 and GND Between 3 VDC and 1 VDC is measured Y N Be...

Page 93: ...place MCU PWB PL 13 1 Check wire breakage and bad connection between I F PWB j533 A11 and IBT Edge Sensor j119 2 Replace IBT Edge Sensor PL 5 4 Between I F PWB j530 A9 and GND 24 VDC is measured Y N Following Wire Network check 24VDC circuit up to I F PWB j530 A9 Remove IBT Assembly REP 9 15 Enter dC330 004 001 and press Start IBT Steering Motor energizes Y N Check wire breakage and bad connection...

Page 94: ... Status Indicator RAPs 4 908 2nd BTR Unit Life End 2nd BTR Unit end of life Procedure Replace the 2nd BTR UNIT The problem continues Y N Return to Service Call Procedures Replace the MCU PWB PL 13 1 If the problem continues replace the MCU NVM PWB PL 13 1 ...

Page 95: ...inkage is good check the circuit of the Set Gate Solenoid Figure 1 Clear the jam and feed a document The Document prefeeds into the DADF Y N Remove Rear Cover REP 5 18 Check Fuse F3 on DADF Control PWB Figure 4 Fuse is good Y N Check the 24 VDC wires on the Feed Motor Figure 2 for a short circuit to frame If the wires are good replace the Feed Motor PL 20 4 Also replace the DADF Control PWB PL 20 ...

Page 96: ...ircuit of the DADF Belt Motor Figure 1 PL 20 6 Remove the following ï Front Cover PL 20 1 ï Document Transport REP 5 17 Check the Registration Rolls and Registration Pinch Rolls for drive or contamination problems PL 20 8 Reinstall the Document Transport Feed a document and observe the ends of the Registration Rolls and Registration Pinch Rolls The ends of the rolls rotate Y N There is a drives pr...

Page 97: ...6 02 2 67 DC1632 2240 5 111 Status Indicator RAPs Prelaunch Training Review Figure 3 DADF Control PWB ...

Page 98: ...ter dC330 005 119 and press Start Actuate the Duplex Sensor The display changes Y N Check the circuit of the Duplex Sensor Figure 1 Enter dC330 005 075 and press Start The Registration Gate Solenoid energizes Y N Check the circuit of the Registration Gate Solenoid Figure 2 Check Following ï The Platen Belt for contamination wear and a rotation failure ï The Platen Belt for an improper tension ï Th...

Page 99: ...Y N Go to the appropriate circuit and check the component Check the following ï The NO 1 NO 2 Duplex ROLL for contamination wear and a rotation failure ï The Duplex Roll Drive for a mechanical load ï The Duplex Chute for deformation ï The Registration Roll for a transportation failure due to contamination paper chip wear etc ï Document Transport Height ADJ 5 4 ï The wire between the DADF Registrat...

Page 100: ...riate circuit and check the component Check the following ï The Platen Belt for contamination wear tear and a rotation failure ï The NO 1 4 Belt Pinch RolLs for a rotation failure ï The Platen Belt for an improper tension ï The Platen Glass for contamination a foreign substance and a high friction coefficient ï Document Transport Height ADJ 5 4 ï The DADF Exit Sensor for an improper installation ï...

Page 101: ...DADF Exit Motor Check Fuse F2 on DADF PWB The components are good Y N Go to the appropriate circuit and check the component Check the following ï The Exit Roll for contamination wear and a rotation failure ï The Exit Upper lower Chute for deformation ï The Eliminator for deformation ï The Exit Roll Drive Belt for disengagement and damage ï The DADF Control PWB for failure PL 20 3 Figure 1 DADF Exi...

Page 102: ...r The components are good Y N Go to the appropriate circuit and check the component Check the following ï The SIZE SENSOR for correct installation ï Multiple feed due to an improper retard pressure ï DADF document skew ï Document for damage out of specification and an improper loading ï The DADF Control PWB for failure PL 20 3 ï Different document size such as Mixed documents Figure 1 Size Sensor ...

Page 103: ...nce 3 Ohm or less Y N Replace DADF Control PWB PL 20 3 Check wire between DADF Size Sensor 1 j582 2 and DADF Control PWB j599 8 for a short circuit to frame Replace DADF Size Sensor 1 PL 20 5 Enter dC330 005 151 and press Start H is displayed Y N Remove the DADF Entrance Tray PL 20 1 Remove the DADF Size Sensor 2 j583 The display changes Y N Disconnect j599 on the DADF Control PWB Measure the resi...

Page 104: ...elaunch Training Review Status Indicator RAPs 5 275 DADF Ram Failure RAM failure of the DADF PWB Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Replace the DADF Control PWB PL 20 3 ...

Page 105: ... 22 and the wire between the Top Cover Rear Inter lock Switch j690 2 and the DADF Control PWB j599 21 for an open circuit or poor contact Replace the DADF Top Cover Rear Interlock Switch PL 20 2 Cheat Pin j585 1 and Pin 2 of the DADF Top Cover Front Interlock Switch 0VDC is measured between the DADF Control PWB j599 17 and GND Y N Check the wire between the Top Cover Front Interlock Switch j585 1 ...

Page 106: ...ndicator RAPs 5 900 Document Sensor Timing A timing error occurred between document sensing and the opening of a DADF Interlock Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Replace the DADF Control PWB PL 20 3 ...

Page 107: ...t Sensor detects a document at Power On Procedure Check the following in dC330 ï 5 102 DADF Document Sensor The component is good Y N Go to the appropriate circuit and check the component Check that the voltage at the customer outlet is in specification and does not drop during machine start Figure 1 Document Sensor CD ...

Page 108: ...etected a document when the Top Cover platen Inter lock was closed Procedure Check the following in dC330 ï 5 110 Registration Sensor The component is good Y N Go to the appropriate circuit and check the component Check that the voltage at the customer outlet is in specification and does not drop during machine start Figure 1 Registration Sensor CD ...

Page 109: ...etected a document when the Top Cover platen Interlock was closed Procedure Check the following in dC330 ï 5 115 DADF Exit Sensor The component is good Y N Go to the appropriate circuit and check the component Check that the voltage at the customer outlet is in specification and does not drop during machine start Figure 1 Exit Sensor CD ...

Page 110: ...etected a document when the Top Cover platen Inter lock was closed Procedure Check the following in dC330 ï 5 119 DADF Duplex Sensor The component is good Y N Go to the appropriate circuit and check the component Check that the voltage at the customer outlet is in specification and does not drop during machine start Figure 1 Duplex Sensor CD ...

Page 111: ...h Training Review 5 940 Document Removed During Start Control Logic detected that the document was removed immediately after the DADF started Procedure Rerun job 5 940 is declared again Y N Return to Service Call Procedures Replace the DADF Control PWB PL 20 3 ...

Page 112: ...2240 5 941 Prelaunch Training Review Status Indicator RAPs 5 941 Document Miscount Document miscount Procedure Rerun job 5 941 is declared again Y N Return to Service Call Procedures Replace the DADF Control PWB PL 20 3 ...

Page 113: ...ferring to Chapter 7 Wiring Data DADF 5VDC Replace the DADF Control PWB PL 20 3 Turn off the power Check conductivity of the following Between IIT IPS PWB j725 20 and DADF Control PWB j755 a1 Between IIT IPS PWB j725 19 and DADF Control PWB j551 a2 Between IIT IPS PWB j725 18 and DADF Control PWB j551 a3 Between IIT IPS PWB j725 17 and DADF Control PWB j551 a4 The resistance is 1 Ohm or less for a...

Page 114: ...ry Hot Line Procedure Check connections at IIT IPS PWB The problem continues Y N Return to Service Call Procedures Replace the IIT IPS PWB PL 18 3 6 340 IISS RAM TEST ERROR At power on the system detected a IIT IPS PWB RAM test error Procedure Switch power off then on The problem continues Y N Return to Service Call Procedures Replace the IIT IPS PWB PL 18 3 ...

Page 115: ...eview 6 345 IISS EEPROM ï The NVM value cannot be written at the IIT IPS PWB Write ï A communication failure with the EEPROM was detected Procedure Check connections at IIT IPS PWB The problem continues Y N Return to Service Call Procedures Replace the IIT IPS PWB PL 18 3 ...

Page 116: ...IT LVPS PL 18 4 Check for a short circuit by referring to Chapter 7 Wiring Data IIT 24VDC Replace the IIT IPS PWB PL 18 3 Enter dC330 006 014 and press Start 24VDC is measured between the IIT IPS PWB j722 b8 and GND Y N Replace the IIT IPS PWB PL 18 3 Turn the power OFF Check the conductivity of the following If no problems are found replace the IPS FAN PL 18 4 Between the IIT IPS PWB j722 b8 and ...

Page 117: ...the power ON 24VDC is measured between the IIT LVPS j702 1 and GND Y N Check the power ACH to the IIT LVPS If no problems are found replace the IIT LVPS PL 18 4 Check for a short circuit by referring to Chapter 7 Wiring Data IIT 24VDC Replace the IIT IPS PWB PL 18 3 When dC330 006 005 Scan or 006 006 Return is ON 24VDC is measured between the Carriage Motor p739 1 and GND Y N In the same Diagnosti...

Page 118: ...d turn the power ON 24VDC is measured between the IIT LVPS j702 1 and GND Y N Check the power ACH to the IIT LVPS If no problems are found replace the IIT LVPS PL 18 4 Check for a short circuit by referring to Chapter 7 Wiring Data IIT 24VDC Replace the IIT IPS PWB PL 18 3 When dC330 006 005 Scan or 006 006 Return is ON 24VDC is measured between the Carriage Motor p739 1 and GND Y N In the same Di...

Page 119: ...et Check the wires from J 702 on the IIT LVPS to J 720 on the IIT IPS PWB for an open or short circuit There is 24VDC from J 724 3 on the IIT IPS PWB to GND Y N There is 24VDC from J 724 1 to J 724 4 on the IIT IPS PWB Y N Replace the IIT IPS PWB PL 18 3 Replace the following parts Lamp Wire Harness PL 18 6 Lamp Ballast PWB PL 18 6 IIT IPS PWB PL 18 3 Enter dC 330 006 002 Press Start The voltage a...

Page 120: ...j518 1 for an open circuit Enter dC330 006 031 0VDC is measured between the MCU PWB j402 4 and GND Y N Check the wire between the MCU PWB j402 4 and the ROS ASSY Relay Connector j518 3 for an open circuit If no problems are found replace the PWB PL 13 1 Check the wire between the MCU PWB j402 4 and the ROS ASSY Relay Connector j518 3 for an open circuit Enter dC330 006 031 The frequency between th...

Page 121: ...D 6 5 BSD 6 1 5VDC is measured between the MCU PWB j401 b20 and GND Y N Replace the MCU PWB PL 13 1 Check the wire between the SOS PWB Y j516 1 and the MCU PWB j401 for an open circuit Check the wire between the LD Drive Y j529 and the MCU PWB j401 for an open circuit If no problems are found replace the ROS Assembly PL 3 1 If the problem continues replace the MCU PWB PL 13 1 ...

Page 122: ... the LD Drive M j528 and the MCU PWB j401 for an open circuit If no problems are found replace the ROS Assembly PL 3 1 If the problem continues replace the MCU PWB PL 13 1 6 382 ROS SOS C Length The interval of the ROS SOS C signals exceeds the specified value Procedure BSD 6 7 BSD 6 1 5VDC is measured between the MCU PWB j401 b20 and GND Y N Replace the MCU PWB PL 13 1 Check the wire between the ...

Page 123: ...WB PL 13 1 Check the wire between the SOS PWB K j515 1 and the MCU PWB j401 for an open circuit Check the wire between the LD Drive K j526 and the MCU PWB j401 for an open circuit If no problems are found replace the ROS Assembly PL 3 1 If the problem continues replace the MCU PWB PL 13 1 6 385 ROS ASIC Operation failure of the ROS ASIC in the MCU PWB Procedure BSD 6 5 BSD 6 1 Switch power off the...

Page 124: ... turn the power ON 24VDC is measured between the IIT LVPS j702 1 and GND Y N Check the power ACH to the IIT LVPS If no problems are found replace the IIT LVPS PL 18 4 Check for a short circuit by referring to Chapter 7 Wiring Data IIT 24VDC Replace the IIT IPS PWB PL 18 3 When dC330 006 005 Scan or 006 006 Return is ON 24VDC is measured between the Carriage Motor p739 1 and GND Y N In the same Dia...

Page 125: ...urn the power ON 24VDC is measured between the IIT LVPS j702 1 and GND Y N Check the power ACH to the IIT LVPS If no problems are found replace the IIT LVPS PL 18 4 Check for a short circuit by referring to Chapter 7 Wiring Data IIT 24VDC Replace the IIT IPS PWB PL 18 3 When dC330 006 005 Scan or 006 006 Return is ON 24VDC measured between the Carriage Motor p739 1 and GND Y N In the same diagnost...

Page 126: ...or p739 6 and the IIT IPS PWB j725 6 Between the Carriage Motor p739 6 and the IIT IPS PWB j725 5 Between the Carriage Motor p739 4 and the IIT IPS PWB j725 4 Between the Carriage Motor p739 3 and the IIT IPS PWB j725 3 Between the Carriage Motor p739 2 and the IIT IPS PWB j725 2 Between the Carriage Motor p739 1 and the IIT IPS PWB j725 1 The resistance is 1 Ohm or less for all wires Y N Check wi...

Page 127: ...dger Roll Procedure Enter dC330 008 100 and press Start Block and unblock Tray 1 Feed Out Sensor PL2 3 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 106 and press Start Block and unblock the Take Away Sensor PL 16 6 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 029 then dC330 008 036 and press Start The Take Away Motor 1 ener gizes PL...

Page 128: ... Roll Procedure Enter dC330 008 100 and press Start Block and unblock the Tray 1 Feed Out Sensor PL 2 3 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 001 and press Start The Tray 1 Feed Lift motor energizes PL 2 4 Y N Go to OF 99 6 Motor Open RAP Enter dC330 008 029 then dC330 008 036 and press Start The Take Away Motor 1 ener gizes PL 15 9 Y N Go to the OF 99 6 Mot...

Page 129: ...6 02 2 99 DC1632 2240 7 105 Status Indicator RAPs Prelaunch Training Review Figure 3 Takeaway Motor 1 CD ...

Page 130: ...ger Roll Procedure Enter dC330 008 106 and press Start Block and unblock the Take Away Sensor PL 16 6 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 003 and press Start The Tray 2 Feed Lift motor energizes PL 15 3 Y N Go to OF 99 6 Motor Open RAP Enter dC330 008 029 then dC330 008 036 and press Start The Take Away Motor 1 ener gizes PL 15 9 Y N Go to OF 99 6 Motor Op...

Page 131: ...6 02 2 101 DC1632 2240 7 110 Status Indicator RAPs Prelaunch Training Review Figure 3 Takeaway Motor 1 CD ...

Page 132: ...Nudger Roll Procedure Enter dC330 008 102 and press Start Block and unblock the Tray 3 Feed Out Sensor PL 15 10 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 005 and press Start The Tray 3 Feed Lift motor energizes PL 15 6 Y N Go to OF 99 6 Motor Open RAP Enter dC330 008 029 and press Start The Take Away Motor 1 energizes PL 15 9 Y N Go to OF 99 6 Motor Open RAP Che...

Page 133: ...6 02 2 103 DC1632 2240 7 115 Status Indicator RAPs Prelaunch Training Review Figure 3 Takeaway Motor 1 CD ...

Page 134: ...Nudger Roll Procedure Enter dC330 008 103 and press Start Block and unblock the Tray 4 Feed out Sensor PL 16 5 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 007 and press Start The Tray 4 Feed Lift motor energizes PL 15 7 Y N Go to OF 99 6 Motor Open RAP Enter dC330 008 029 and press Start The Take Away Motor 2 energizes PL 16 15 Y N Go to OF 99 6 Motor Open RAP Che...

Page 135: ...6 02 2 105 DC1632 2240 7 119 Status Indicator RAPs Prelaunch Training Review Figure 3 Takeaway Motor 2 CD ...

Page 136: ...er path for obstructions and clean the Tray 4 Feed out Sensor ï Check the Tray 4 mechanical operation Procedure Enter dC330 008 103 and press Start Block and unblock the Tray 4 Feed out Sensor PL 16 5 The display changes Y N Go to OF 99 2 Transmissive Sensor RAP Check the machine Shutdown History Report If there is a history of this failure replace the Tray 4 Feed Out Sensor PL 16 5 If the problem...

Page 137: ...PL 15 9 Y N Check the wires and connectors If the check is OK replace the MCU PWB PL 13 1 If the problem continues replace the I F PWB PL 13 1 CAUTION ESS PWB and MCU PWB cannot be replaced at the same time Check the wires and connectors If the check is OK replace the Tray Module PWB PL 15 9 If the problem continues replace the MCU PWB PL 13 1 If the problem continues replace the ESS PWB PL13 1 Fi...

Page 138: ...Paper Size Sensor Initial Actions Ensure that the Paper Guide Tab makes contact with the sensor Procedure Ensure that Tray 1 is fully seated The voltages measured at P J536 B9 on the I F PWB cor responds with the table on BSD 7 1 Y N There is 3 3VDC measured between P J115 1 and 3 on the Paper Size Sensor Y N Check the wires and connectors If the check is OK replace the I F PWB PL 9 1 If the probl...

Page 139: ...2 Paper Size Sensor 7 274 Tray 5 Paper Size Sensor An abnormal AD value was detected by the MSI Paper Size Sensor Initial Actions Check the connectors between the Tray 5 Paper Size Sensor and the I F PWB Procedure Enter dC140 007 100 and press Start Move the Tray 5 Paper Size Sensor PL 2 15 The AD value changed Y N There is 3 3VDC measured at P J265 3 on the Tray 5 Paper Size Sensor Y N Check the ...

Page 140: ...e Tray Module PWB PL 16 15 Replace the Tray 3 Paper Size Sensor PL 16 1 Replace the Tray Module PWB PL 16 15 Figure 1 Tray 3 Paper Size Sensor 7 277 Tray 4 Paper Size Sensor An abnormal AD value was detected by the Tray 4 Paper Size Sensor Initial Actions Ensure that the Paper Guide Tab makes contact with the sensor Procedure Ensure that Tray 4 is fully seated The voltages measured at P J548 5 on ...

Page 141: ...transmission is firmly engaged Procedure Enter dC330 008 002 and press Start The Tray 1 Feed Lift motor energizes PL2 4 Y N Go to OF 99 6 Motor Open RAP Enter dC330 007 116 and press Start Open and close Tray 1 The display changes Y N Check the wires and connectors If the check is OK replace the Tray 1 Level Sensor PL 2 4 If the problem continues replace the Tray Module PWB PL 16 15 Check the wire...

Page 142: ...nsmission is firmly engaged Procedure Enter dC330 008 004 and press Start The Tray 2 Feed Lift motor energizes PL16 7 Y N Go to OF 99 6 Motor Open RAP Enter dC330 007 117 and press Start Open and close Tray 2 The display changes Y N Check the wires and connectors If the check is OK replace the Tray 2 Level Sensor PL 16 7 If the problem continues replace the Tray Module PWB PL 16 15 Check the wires...

Page 143: ...rmly engaged Procedure Enter dC330 008 006 and press Start The Tray 3 Feed Lift motor energizes PL 16 9 Y N Go to OF 99 6 Motor Open RAP Enter dC330 007 118 and press Start Open and close Tray 3 The display changes Y N Check the wires and connectors If the check is OK replace the Tray 3 Level Sensor PL 16 7 If the problem continues replace the Tray Module PWB PL 16 15 Check the wires and connector...

Page 144: ...smission is firmly engaged Procedure Enter dC330 008 008 and press Start The Tray 4 Feed Lift motor energizes PL 16 11 Y N Go to OF 99 6 Motor Open RAP Enter dC330 007 119 and press Start Open and close Tray 4 The display changes Y N Check the wires and connectors If the check is OK replace the Tray 4 Level Sensor PL 16 7 If the problem continues replace the Tray Module PWB PL 16 15 Check the wire...

Page 145: ...ft Sensors All the Tray Level Sensors did not energize Procedure Check the dC122 Shutdown History 007 281 007 282 007 283 007 284 007 291 or 007 293 fault has occurred Y N Replace the following in sequence ï Tray Module PWB PL 15 9 PL 16 15 ï MCU PWB PL 13 1 TRAY 1 only Go to the appropriate RAP ...

Page 146: ...aunch Training Review Status Indicator RAPs 7 930 Tray 1 Paper Size Mismatch The paper in Tray 1 does not match the paper size selected Procedure The correct size paper is loaded in Tray 1 Y N Load the correct size paper Go to RAP7 270 ...

Page 147: ...Procedure The correct size paper is loaded in Tray 2 Y N Ensure Paper Guides are correctly adjusted Load the correct size paper Go to RAP7 271 7 932 Tray 3 Paper Size Mismatch The paper in Tray 3 does not match the paper size selected Procedure The correct size paper is loaded in Tray 3 Y N Ensure Paper Guides are correctly adjusted Load the correct size paper Go to RAP7 276 ...

Page 148: ...ect size paper is loaded in Tray 4 Y N Ensure Paper Guides are correctly adjusted Load the correct size paper Go to RAP7 277 7 935 Job Continue Not Available Automatic Tray switching cannot be continued because a tray was not programed Procedure Program the appropriate tray The problem continues Y N Return to Service Call Procedures Refer to the User Guide information for Auto Tray Switching ...

Page 149: ...Sensor PL 2 6 7 959 Tray 5 Paper Mismatch 1 Other than dedicated stock is detected by the OHP sensor Initial Actions ï Ensure that dedicated stock is used ï Check that the transparencies are oriented correctly ï Check for obstructions and clean the OHP Sensor Procedure Enter dC330 008 110 and press Start Block the OHP Sensor R using plain paper PL 2 6 The display changes Y N Go to OF 99 1 Reflecti...

Page 150: ... changes Y N Go to RAP OF 99 1 Reflective Sensor RAP Replace the MCU PWB PL 13 1 Figure 1 The OHP Sensor R 7 969 Full Paper Stack The Full Paper Stack Sensor detects that Face Down Tray is full Initial Actions Check the Full Paper Stack Sensor for obstructions and actuator operation Procedure Enter dC330 010 102 and press Start Move the Full Paper Stack Sensor PL 10 2 actuator up and down The disp...

Page 151: ... sensor area for obstructions ï Check for wear and clean the Tray2 and Tray3 Feeder Roll Take Away Roll and the Nudger Roll Procedure Enter dC330 008 102 and press Start Block and unblock the Take Away Sensor PL 16 6 The display changes state Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 029 The Take Away Motor 1 energizes Y N Go to OF 99 6 Motor Open RAP Replace the Tray Module PWB PL...

Page 152: ... Roll and the Nudger Roll Procedure Enter dC330 008 102 and press Start Block and unblock the Block and unblock the Take Away Sensor PL 16 6 The display changes state Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 008 029 and press Start The Take Away Motor 1 PL 16 15 energizes Y N Go to OF 99 6 Motor Open RAP Enter dC330 008 047 and press Start The Take Away Motor 2 PL 16 15 energizes Y N ...

Page 153: ...ge or ware Procedure NOTE Cheat the Left Cover Interlock Enter dC330 009 201 and press Start Block and unblock the POB Sensor PL 2 9 The dis play changes state Y N Go to OF 99 1 Reflective Sensor RAP Enter dC330 008 037 and press Start The Registration Clutch energizes PL 2 6 Y N Go to OF 99 4 Solenoid Clutch Open RAP In sequence enter the following dC330 009 051 then dC330 009 052 and press Start...

Page 154: ...k for ware ï Clean the Take Away Roll and check for ware ï Check the drive transmissions for damage or ware Procedure Enter dC330 009 104 and press Start Block and unblock the Registration Sensor PL 2 6 The display changes state Y N Go to OF 99 1 Reflective Sensor RAP Enter dC330 007 003 and press Start The Tray 5 Feed Solenoid energizes PL 2 14 Y N Go to OF 99 4 Solenoid Clutch Open RAP Check the...

Page 155: ...Clean the Take Away Roll and check for ware ï Check the drive transmissions for damage or ware Procedure Enter dC330 008 104 and press Start Block and unblock the Registration Sensor The dis play changes state Y N Go to OF 99 1 Reflective Sensor RAP Enter dC330 008 038 and press Start The Take Away Clutch energizes PL 1 2 Y N Go to OF 99 4 Solenoid Clutch Open RAP Check the wires and connectors If...

Page 156: ...30 008 104 and press Start Block and unblock the Registration Sensor PL 2 6 The display changes state Y N Go to OF 99 1 Reflective Sensor RAP Enter dC330 008 112 and press Start The Duplex Motor energizes PL 12 2 Y N Go to OF 99 6 Motor Open RAP Enter dC330 008 043 and press Start The Inverter Reverse Clutch energizes PL 11 2 Y N Go to OF 99 4 Solenoid Clutch Open RAP Enter dC330 008 046 and press...

Page 157: ...y Roll and check for ware ï Check the drive transmissions for damage or ware Procedure Enter dC330 008 104 and press Start Block and unblock the Registration Sensor PL 2 6 The display changes state Y N Go to OF 99 1 Reflective Sensor RAP Enter dC330 009 105 and press Start Block and unblock the Duplex Wait Sensor PL 12 2 The display changes state Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC3...

Page 158: ...6 02 2 128 DC1632 2240 8 181 Prelaunch Training Review Status Indicator RAPs Figure 2 The Duplex Wait Sensor Figure 3 The Duplex Motor ...

Page 159: ...heck the drive transmissions for damage or ware Procedure Enter dC330 010 101 and press Start Actuate and de actuate the Fuser Exit Switch PL 2 8 The display changes state Y N Go to the of 99 3 Switch RAP Enter dC330 008 037 and press Start The Registration Clutch energizes PL 2 6 Y N Go to OF 99 4 Solenoid Clutch Open RAP In sequence enter the following dC330 009 051 then dC330 009 052 and press ...

Page 160: ...ure the resistance between the following ï I F PWB P J536 B4 and P J255 1 ï I F PWB P J536 B2 and P J255 3 ï I F PWB P J536 B1 and P J255 4 The Resistance is 1 ohm or less Y N Check the wires and connectors If the check is OK replace the replace MCU PWB PL 13 1 Measure resistance between P J255 3 and P J255 4 on Environment Sensor 6k ohms to 20k ohms is measured Y N Replace Environment Sensor PL 1...

Page 161: ...re Check the IBT Belt and Drum for a scratch or contamination The check is OK Y N Replace as required Perform DC685 Color Registration ADJ 9 6 8 623 Regicon Data Overflow A2 Patch Y At A2 patch detection the YSO correction setting value of either Y M C or K exceeds the set ting range NVM value 0 to 474 NOTE Status Code not displayed on UI Machine operation continues Procedure Check the IBT Belt an...

Page 162: ... Procedure Check the IBT Belt and Drum for a scratch or contamination The check is OK Y N Replace as required Go to ADJ 9 6 Color Registration dC685 8 625 Regicon Sample Block A1 Patch rear At A1 IN patch detection the number of the sample blocks does not reach the specified num ber NOTE Status Code not displayed on UI Machine operation continues Procedure Check the IBT Belt and Drum for a scratch...

Page 163: ...ation The check is OK Y N Replace as required Perform DC685 Color Registration ADJ 9 6 8 627 Regicon Sample Lateral A1 Patch rear At A1 IN patch detection the Fast Scan scan position of CYAN color that is the standard for the rest is incorrect Against the MOB SENSOR the center position of the CYAN pattern is shifted by 500µm or more NOTE Status Code not displayed on UI Machine operation continues ...

Page 164: ... on UI Machine operation continues Procedure Check the IBT Belt and Drum for a scratch or contamination The check is OK Y N Replace as required Perform DC685 Color Registration ADJ 9 6 8 629 Regicon Skew Patch Y During A1 Patch detection skew deviation for Y exceeded tolerance NOTE Machine operation continues Status Code not displayed on UI Status Code logged in History Initial Actions Clean MOB S...

Page 165: ...re Check the IBT Belt and Drum for a scratch or contamination The check is OK Y N Replace as required Perform DC685 Color Registration ADJ 9 6 8 631 Regicon Skew Patch K During A1 Patch detection skew deviation for K exceeded tolerance NOTE Machine operation continues Status Code not displayed on UI Status Code logged in History Initial Actions Clean MOB Sensor Procedure Check the IBT Belt and Dru...

Page 166: ...n all the paper path sensors ï Check the Fault History for the last paper path fault Go to that paper path fault RAP Procedure In sequence enter the following dC330 codes Block and unblock each sensor ï 8 100 Tray 1 Mis feed 7 105 ï 8 106 Tray 2 Mis feed 7 110 ï 8 102 Tray 3 Mis feed 7 115 ï 8 103 Tray 4 Mis feed 7 119 ï 8 104 Registration Sensor 8 175 ï 9 201 POB On Jam 8 164 The display for each...

Page 167: ...tions ï Clean the 2nd BTR Retract Sensor and check for damage ï Check the 2nd BTR transmission gears for breakage Procedure In sequence enter the following dC330 009 051 then dC330 009 052 The 2nd BTR con tacts and retracts Y N Go to OF 99 6 Motor Open RAP Go to OF 99 2 Transmissive Sensor RAP Figure 1 2ND BTR Retract Sensor Figure 2 2ND BTR Retract Motor ...

Page 168: ...Actions ï Clean the 2nd BTR Retract Sensor and check for damage ï Check the 2nd BTR transmission gears for breakage Procedure In sequence enter the following dC330 009 051 then dC330 009 052 The 2BTR contacts and retracts Y N Go to OF 99 6 Motor Open RAP Go to OF 99 2 Transmissive Sensor RAP Figure 1 2ND BTR Retract Sensor Figure 2 2ND BTR Retract Motor ...

Page 169: ...tions ï Clean the 1st BTR Retract Sensor and check for damage ï Check the 1st BTR transmission gears for breakage Procedure In sequence enter the following dC330 009 054 then dC330 009 055 The 1st BTR con tacts and retracts Y N Go to OF 99 6 Motor Open RAP Go to OF 99 2 Transmissive Sensor RAP Figure 1 1ST BTR Retract Sensor Figure 2 1ST BTR Retract Motor ...

Page 170: ...tions ï Clean the 1st BTR Retract Sensor and check for damage ï Check the 1st BTR transmission gears for breakage Procedure In sequence enter the following dC330 009 054 then dC330 009 055 The 1st BTR con tacts and retracts Y N Go to OF 99 6 Motor Open RAP Go to OF 99 2 Transmissive Sensor RAP Figure 1 1ST BTR Retract Sensor Figure 2 1ST BTR Retract Motor ...

Page 171: ...ives for damage Procedure Enter dC330 004 002 The IBT Motor energizes Y N Go to OF 99 6 Motor Open RAP Enter dC330 004 414 then enter dC330 004 002 The display changes state Y N Go to OF 99 2 Transmissive Sensor RAP Enter dc330 004 100 then enter dC330 004 002 The display changes state Y N Check the wires and connectors If the check is OK replace the IBT Home Sensor PL 5 4 Replace the I F PWB PL 9...

Page 172: ...re is 1VDC to 3VDC from P J 533 A11 to GND Y N There is 5VDC measured between P J533 A10 and P J533 A9 on the I F PWB Y N Replace the MCU PWB PL 13 1 There is 5VDC from P J 533 A11 on the I F PWB to GND Y N Check the connectors and wires If the check is OK replace the IBT Edge Sensor PL 5 4 If the problem continues replace the MCU PWB PL 13 1 Replace the IBT Sensor PL 5 4 Check the wires and conne...

Page 173: ...ck the Full Toner Sensor PL 4 1 The display changes state Y N Go to OF 99 2 Transmissive Sensor RAP Replace the MCU PWB PL 13 1 Figure 1 The Full Toner Sensor 9 360 Yellow Drum Cartridge Communication A communication failure with the Yellow Drum Cartridge was detected Initial Actions Check that the Yellow Drum Cartridge is seated correctly Procedure Enter dC330 009 151 Drum Y Data The display is H...

Page 174: ...he check is OK replace the Magenta Drum Cartridge refer to Section 6 Machine Consumables Replace the MCU PWB PL 13 1 Figure 1 Drum M Communication 9 362 Cyan Drum Cartridge Communication A communication failure with the Cyan Drum Cartridge was detected Initial Actions Check that the Cyan Drum Cartridge is seated correctly Procedure Enter dC330 009 154 Drum C Data The display is H Y N Check the wir...

Page 175: ...ensor Y The ATC Sensor Y detects a low TC toner concentration Initial Actions ï Check that Toner Developer is present ï Check the ATC Sensor Y for contamination Ensure that the sensor is seated correctly Procedure NOTE To clear this fault enter dC131 and set the value of NVM location 752 110 to 0 Record the value in NVM location 752 324 then set the value to 1 Perform ADJ 9 3 After the measurement...

Page 176: ...es replace the MCU PWB PL 13 1 After checking that no failures are detected during normal operation go to call close out Figure 1 ATC Sensor M 9 382 ATC Sensor C The ATC Sensor C detects a low TC toner concentration Initial Actions ï Check that Toner Developer is present ï Check the ATC Sensor C for contamination Ensure that the sensor is seated correctly Procedure NOTE To clear this fault enter d...

Page 177: ...ch K was not engaged to reset the Accumulative Dispense time NVM value to 0 when a new cartridge was installed Initial Actions ï Re install the Toner Cartridge ensuring that the Dispense Motor and the Toner Cartridge is engaged ï Check that the New Old Detection Switch metal part at the rear of the Toner Cartridge is raised If the New Old Detection Switch is not raised lift it up then set NVM loca...

Page 178: ...tch C FS185 for a short circuit to the frame Replace the New Cartridge Detect Switch C PL 6 1 Figure 1 New Cartridge Detect Switch C 9 392 New Toner Cartridge M When a new Toner Cartridge was installed the level of the New Cartridge Detect Switch M remained L when it should be changed to H by the Dispenser Motor drive Initial Actions ï Re install the Toner Cartridge ensuring that the Dispense Moto...

Page 179: ...m the MCU PWB The fault has cleared Y N Replace the MCU PWB PL 13 1 Remove the Toner Cartridge Y and check the Dispense Motor Assembly for ware or damage Disconnect FS180 181 at both edges of the New Cartridge Detect Switch Y Check continuity at both edges of the New Cartridge Detect Switch Y There is continuity when the Switch is not engaged Y N Check the wire between the connector J405 B18 and t...

Page 180: ...or Y for blockage or contaminants ï Check the drive system from the Developer Drive Motor to the Developer Housing Y for damage Procedure Enter dC330 009 001 The Toner Dispense Motor Y energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 009 014 The Developer Motor energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP Check ADJ 9 3 The ATC Sensor Y fail judgement is OK Y N Go to the 9 380 ATC...

Page 181: ...M for blockage or contaminants ï Check the drive system from the Developer Drive Motor to the Developer Housing M for damage Procedure Enter dC330 009 002 The Toner Dispense Motor M energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 009 014 The Developer Motor energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP Perform ADJ 9 3 The ATC Sensor M fail judgement is OK Y N Go the 9 382 ATC Sen...

Page 182: ...r C for blockage or contaminants ï Check the drive system from the Developer Drive Motor to the Developer Housing C for damage Procedure Enter dC330 009 003 The Toner Dispense Motor C energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 009 014 The Developer Motor energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP Perform ADJ 9 3 The ATC Sensor C fail judgement is OK Y N Go the 9 383 ATC S...

Page 183: ...se Motor K energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 Stack the codes 004 004 Main Motor and 009 013 Dev Clutch K The Black Developer Assy energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP refer to BSD 4 1 and BSD 9 13 for circuit Check ADJ 9 3 The ATC Sensor K fail judgement is OK Y N Go the 9 383 ATC Sensor Failure K RAP After checking that no failures are detected during norm...

Page 184: ...m Cartridge refer to Section 6 Machine Consumables The problem is corrected Y N Replace the MCU PWB PL 13 1 Return to Service Call Procedures 9 430 Change Drum Cartridge M Soon The Drum Cartridge M needs to be replaced soon Procedure Replace the Magenta Drum Cartridge refer to Section 6 Machine Consumables The prob lem is corrected Y N Replace the MCU PWB PL 13 1 Return to Service Call Procedures ...

Page 185: ...ues replace the MCU PWB PL 13 1 Enter dC330 009 078 The ADC Shutter Solenoid energized PL 1 3 Y N Check the wires and connectors If the check is OK replace the I F PWB PL 9 1 If the problem continues replace the MCU PWB PL 13 1 Enter dC330 009 078 There is 0VDC from P J 536 A8 on the I F PWB to GND Y N Check the wires and connectors If the check is OK replace the I F PWB PL 9 1 If the problem cont...

Page 186: ...6 02 2 156 DC1632 2240 9 654 Prelaunch Training Review Status Indicator RAPs Figure 1 The ADC Sensor ...

Page 187: ...emperature An incorrect value was detected by the Environment Sensor Temperature Procedure There is 1 Ohm or less measured between the Environment Sensor P255 3 and P255 4 Y N Replace the Environment Sensor PL 1 3 Replace the I F PWB PL 9 1 and MCU PWB PL 13 1 in sequence Figure 1 The Environment Sensor ...

Page 188: ...DC to 17VDC from P J 536 B3 on the I F PWB to GND Y N There is 5VDC from P J 536 B4 on the I F PWB to GND Y N Check the wires and connectors If the check is OK replace the MCU PWB PL 13 1 Check for an open circuit and poor contact if the check is OK replace the Environment Sensor PL1 3 Replace the I F PWB PL 9 1 If the problem continues replace the MCU PWB PL 13 1 Figure 1 The Environment Sensor A...

Page 189: ...a message fault only Procedure Switch the power off then on The message fault clears Y N Go to the 9 390 RAP Return to Service Call Procedures 9 671 New Toner Cartridge C Detected The machine logic detected that the Toner Cartridge has been replaced This is a message fault only Procedure Switch the power off then on The message fault clears Y N Go to the 9 391 RAP Return to Service Call Procedures...

Page 190: ...a message fault only Procedure Switch the power off then on The message fault clears Y N Go to the 9 392 RAP Return to Service Call Procedures 9 673 New Toner Cartridge Y Detected The machine logic detected that the Toner Cartridge has been replaced This is a message fault only Procedure Switch the power off then on The message fault clears Y N Go to the 9 393 RAP Return to Service Call Procedures...

Page 191: ... F PWB to GND Y N Check the wires and connectors If the check is OK replace the I F PWB PL 9 1 If the problem continues replace the MCU PWB PL 13 1 If the problem continues replace the ADC Sensor PL 1 3 Enter dC330 009 079 The voltage from P J 536 A6 on the I F PWB to GND changed to 0VDC momentarily Y N Check the wires and connectors If the check is OK replace the I F PWB PL 9 1 If the problem con...

Page 192: ...heck is OK replace the Yellow Drum Cartridge refer to Section 6 Machine Consumables Replace the MCU PWB PL 13 1 Figure 1 Drum Y Communication 9 911 Drum M Type Mismatch Drum Type Mismatch Initial Actions Ensure that the correct drum type is installed Procedure Enter dC330 009 152 Drum M Data The display is H Y N Check the wires and connectors If the check is OK replace the Magenta Drum Cartridge r...

Page 193: ... check is OK replace the Cyan Drum Cartridge refer to Section 6 Machine Consumables Replace the MCU PWB PL 13 1 Figure 1 Drum C Communication 9 913 Drum K Type Mismatch Drum Type Mismatch Initial Actions Ensure that the correct drum type is installed Procedure Enter dC330 009 154 Drum K Data The display is H Y N Check the wires and connectors If the check is OK replace the Black Drum Cartridge ref...

Page 194: ...ockage or contaminants ï Check the drive system from the Developer Drive Motor to the Developer Housing Y for damage Procedure Enter dC330 009 001 The Toner Dispense Motor Y energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 009 014 The Developer Motor energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP Check ADJ 9 3 The ATC Sensor Y fail judgement is OK PL 6 2 Y N Go the 9 380 ATC Sensor...

Page 195: ... blockage or contaminants ï Check the drive system from the Developer Drive Motor to the Developer Housing M for damage Procedure Enter dC330 009 002 The Toner Dispense Motor M energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 009 014 The Developer Motor energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP Check ADJ 9 3 The ATC Sensor M fail judgement is OK Y N Go the 9 382 ATC Sensor Fai...

Page 196: ...blockage or contaminants ï Check the drive system from the Developer Drive Motor to the Developer Housing C for damage Procedure Enter dC330 009 003 The Toner Dispense Motor C energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 009 014 The Developer Motor energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP Check ADJ 9 3 The ATC Sensor C fail judgement is OK Y N Go the 9 383 ATC Sensor Fail...

Page 197: ...rom the Main Drive Motor to the Developer Housing K for dam age Procedure Enter dC330 009 004 The Toner Dispense Motor K energizes PL 6 1 Y N Go to OF 99 6 Motor Open RAP Enter dC330 Stack the codes 004 004 Main Motor and 009 013 Dev Clutch K The Black Developer Assy energizes PL 1 1 Y N Go to OF 99 6 Motor Open RAP refer to BSD 4 1 and BSD 9 13 for circuit Check ADJ 9 3 The ATC Sensor K fail judg...

Page 198: ... that the Waste Toner Cartridge is installed correctly Procedure There is 5VDC from P J 535 A3 on the I F PWB to GND Y N There is 5VDC measured at FS135 on the Waste Toner Cartridge Interlock Switch Y N Check the 5VDC circuit to the Waste Toner Cartridge Interlock Switch FS135 There is 5VDC measured at FS143 on the Waste Toner Cartridge Interlock Switch Y N Replace the Waste Toner Cartridge Interl...

Page 199: ...Cartridge refer to Section 6 Machine Consumables The problem is corrected Y N Replace the MCU PWB PL 13 1 Return to Service Call Procedures 9 927 Change Drum Cartridge C End Of Life The Drum Cartridge C needs to be replaced Procedure Replace the Cyan Drum Cartridge refer to Section 6 Machine Consumables The problem is corrected Y N Replace the MCU PWB PL 13 1 Return to Service Call Procedures ...

Page 200: ...um Cartridge refer to Section 6 Machine Consumables The prob lem is corrected Y N Replace the MCU PWB PL 13 1 Return to Service Call Procedures 9 929 Drum Cartridge Y End Of Life The Drum Cartridge Y needs to be replaced Procedure Replace the Yellow Drum Cartridge refer to Section 6 Machine Consumables The problem is corrected Y N Replace the MCU PWB PL 13 1 Return to Service Call Procedures ...

Page 201: ...contin ues replace the ESS PWB PL 13 1 Replace the defective Drum Cartridge refer to Section 6 Machine Consumables Figure 1 Drum C Communication 9 931 Cyan Drum Cartridge Not Detected The machine logic detected that Cyan Drum Cartridge is not installed Initial Actions ï Ensure Cyan Drum Cartridge is installed correctly ï Switch the power off then on Procedure Swap Cyan Drum Cartridge with Drum Y K...

Page 202: ...ntin ues replace the ESS PWB PL 13 1 Replace the defective Drum Cartridge refer to Section 6 Machine Consumables Figure 1 Drum M Communication 9 933 Yellow Drum Cartridge Not Detected The machine logic detected that the Yellow Drum Cartridge is not installed Initial Actions ï Ensure Yellow Drum Cartridge is installed correctly ï Switch the power off then on Procedure Swap Yellow Drum Cartridge wit...

Page 203: ...ensor PL 11 2 The display changes state Y N Go to OF 99 2 Transmissive Sensor RAP Enter dC330 010 101 and press Start Actuate and de actuate the Fuser Exit Switch PL 2 8 The display changes state Y N Go to OF 99 3 Switch RAP Enter dC330 008 046 and press Start The Duplex Gate Solenoid energizes PL 11 2 Y N Go to the OF 99 4 Solenoid Clutch RAP Enter dC330 008 045 and press Start The Exit Gate Sole...

Page 204: ...6 02 2 174 DC1632 2240 10 105 Prelaunch Training Review Status Indicator RAPs Figure 4 The 2ND BTR Retract Motor CD ...

Page 205: ...ly ï Check for obstructions in the paper feed path ï Clean the Fuser Exit Roll and check for wear ï Check the drive transmissions for damage or wear Procedure Check the Fuser Stripper Fingers and Fuser Roll for dirt build up wear or damage The check is OK Y N Clean or replace the Fuser Assembly PL 7 1 Enter dC330 010 101 and press Start Actuate and de actuate the Fuser Exit Switch PL 2 8 The displ...

Page 206: ...6 02 2 176 DC1632 2240 10 110 Prelaunch Training Review Status Indicator RAPs Figure 2 Exit Gate Solenoid CD Figure 3 Registration Clutch CD Figure 4 2ND BTR Retract Motor ...

Page 207: ...r Stripper Fingers and Fuser Roll for dirt build up wear or damage The check is OK Y N Clean or replace the Fuser Assembly PL 7 1 Enter dC330 010 101 and press Start Actuate and de actuate the Fuser Exit Switch PL 2 8 The display changes state Y N Go to OF 99 3 Switch RAP Enter dC330 008 045 and press Start The Exit Gate Solenoid energizes PL 11 2 Y N Go to OF 99 4 Solenoid Clutch RAP The switch a...

Page 208: ...o OF 99 1Reflective Sensor RAP Enter dC330 008 003 and press Start The Duplex Motor energizes PL 12 2 Y N Go to OF 99 6 Motor RAP Enter dC330 008 046 and press Start The Duplex Gate Solenoid energizes Y N Go to OF 99 4 Solenoid Clutch RAP Enter dC330 008 042 and press Start The Inverter Forward Clutch Energizes Y N Go to OF 99 4 Solenoid Clutch RAP Enter dC330 008 043 and press Start The Inverter ...

Page 209: ...6 02 2 179 DC1632 2240 10 125 Status Indicator RAPs Prelaunch Training Review Figure 2 Duplex Motor CD Figure 3 Duplex Exit Gate Solenoid Figure 4 Inverter Forward Clutch CD ...

Page 210: ...etween 30 and 190 K Ohmís Y N Check the Front Thermistor for an open circuit and poor contact If the check is OK replace the Sensor Assembly PL 7 2 Reinstall the Fuser Assembly turn the power ON Enter dC140 010 100 and press Start The display value is between 678 and 699 Y N Turn the power off Check for an open or poor connection between P J404 12 and P J404 11on the MCU PWB PL 13 1 If the check i...

Page 211: ...6 02 2 181 DC1632 2240 10 348 Status Indicator RAPs Prelaunch Training Review Figure 2 Fuser Main Heater and Sub Heater CD ...

Page 212: ...is tance is between 30 and 190 K Ohmís Y N Check the Front Thermistor for an open circuit and poor contact If no problems are found replace the Sensor Assembly PL 7 1 Reinstall the Fuser Assembly turn the power on enter dC140 010 101 and press Start The display value is between 900 and 1000 Y N Turn the power off Check for an open or poor connection between P J404 12 on the MCU PWB and P J600 4 on...

Page 213: ...istor for an open circuit and poor contact If the check is OK replace the Sensor Assembly PL 7 2 Reinstall the Fuser Assembly turn the power ON Enter dC140 010 101 and press Start The display value is between 676 and 699 Y N Turn the power off Check for an open or poor connection between P J404 14 and P J404 13 on the MCU PWB PL 13 1 If the check is OK replace the MCU PWB PL 13 1 There is 3 4VDC m...

Page 214: ...The resis tance is between 30 and 190 K Ohmís Y N Check the Rear Thermistor for an open circuit and poor contact If the check is OK replace the Sensor Assembly PL 7 2 Reinstall the Fuser Assembly turn the power on enter dC140 010 101 and press Start The display is between 678 and 699 Y N Turn the power off Check for an open or poor connection between P J404 13 on the MCU PWB and P J600 7on the Fus...

Page 215: ... Fuser Assembly PL 7 1 Reinstall the Fuser Assembly turn the power on enter dC140 010 100 and press Start The display is between 678 and 699 Y N Turn the power off Check for an open or poor connection between P J404 12 on the MCU PWB and P J600 6 on the Fuser Assembly If the check is OK replace the MCU PWB PL 13 1 There is Line Voltage measured at FS41 on the AC Drive PWB PL 9 2 Y N There is 5VDC ...

Page 216: ...6 02 2 186 DC1632 2240 10 352 Prelaunch Training Review Status Indicator RAPs Figure 2 Fuser Main Heater and Sub Heater CD ...

Page 217: ...Fuser Assembly PL 7 2 Reinstall the Fuser Assembly turn the power on enter dC140 010 100 The display is between 676 and 699 Y N Turn the power off Check for an open or poor connection between P J404 12 on the MCU PWB and P J600 6 on the Fuser Assembly If the check is OK replace the MCU PWB PL 13 1 There is Line Voltage measured at FS41 on the AC Drive PWB PL 9 2 Y N There is 5VDC measured at P J59...

Page 218: ...6 02 2 188 DC1632 2240 10 353 Prelaunch Training Review Status Indicator RAPs Figure 2 Fuser Main Heater and Sub Heater CD ...

Page 219: ... Front Thermistor for an open circuit and poor contact If the check is OK replace the Sensor Assembly PL 7 2 Reinstall the Fuser Assembly turn the power ON Enter dC140 010 100 The display value is between 678 and 699 Y N Turn the power off Check for an open or poor connection between P J404 12 and P J404 11on the MCU PWB PL 13 1 If the check is OK replace the MCU PWB PL 13 1 There is 3 4VDC measur...

Page 220: ...Fuser Assembly PL 7 1 Reinstall the Fuser Assembly turn the power on enter dC140 010 101 The display is between 678 and 699 Y N Turn the power off Check for an open or poor connection between P J404 13 on the MCU PWB and P J600 7 on the Fuser Assembly If the check is OK replace the MCU PWB PL 13 1 There is Line Voltage measured at FS47 on the AC Drive PWB PL 9 2 Y N There is 5VDC measured at P J59...

Page 221: ...6 02 2 191 DC1632 2240 10 356 Status Indicator RAPs Prelaunch Training Review Figure 2 Fuser Main Heater and Sub Heater CD ...

Page 222: ...at J552 1 Y N Check the wires and connectors If the check is OK replace the MCU PWB PL 13 1 If the problem continues replace the I F PWB PL 9 1 With dC330 004 050 entered stack dC330 004 200 and press Start The display is H Y N Check the wires and connectors If the check is OK replace the MCU PWB PL 13 1 Replace the Rear Fan PL 8 1 The LVPS Fan revolves at high speed PL 9 1 Y N There is 24VDC meas...

Page 223: ...6 02 2 193 DC1632 2240 10 398 Status Indicator RAPs Prelaunch Training Review Figure 3 The LPVS Fan CD ...

Page 224: ...lue is 0 Y N Replace the MCU PWB PL 13 1 Ensure that the LIFE setting value is 100K turn power OFF ON If the problem continues replace the MCU PWB PL 13 1 10 421 Fuser End Of Life Fuser at end of life Procedure The Fuser Assembly was replaced Y N Replace the Fuser Assembly PL 7 2 Run the dC135 954 804 The initial value is 0 Y N Replace the MCU PWB PL 13 1 Ensure that the LIFE setting value is 100K...

Page 225: ...ween J846 7 and 5 on the Finisher PWB and Finisher PWB Chas sis 24 VDC is measured Y N Replace the Finisher PWB PL 17 3 Check the resistance between j846 11 and 9 on the Finisher PWB and Finisher PWB Chassis Less than 10 ohms is measured Y N Replace the Finisher PWB PL 17 3 Replace the Finisher Drive Motor PL 17 3 Enter dC330 012 103 and press Start Actuate and deactuate the H Transport Entrance S...

Page 226: ...6 02 2 196 DC1632 2240 12 100 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher Drive Motor CD Figure 5 Finisher PWB ...

Page 227: ...s H Transport Belt Drive Rolls and Guides on H Transport Cover for installation or damage problems The components are good Y N Repair as required PL 17 3 PL 17 4 Rerun the job The problem continues Y N Return to Service Call Procedures Replace the H Transport Entrance Sensor for intermittent operation PL 17 4 NOTE If the sensor fails H 12 901 is declared after power is switched on Figure 1 Compone...

Page 228: ... and press Start Actuate and deactuate the H Transport Exit Sensor The display changes Y N Repair the sensor as required PL 17 4 for mechanical problems If the sensor is mechanically good check the circuit of the H Transport Exit Sensor Figure 2 Check H Transport Belts H Transport Belt Drive Rolls and Guides on H Transport Cover for installation or damage problems Repair as required PL 17 3 PL 17 ...

Page 229: ... Clutch energizes Y N Check the circuit of the Decurler Cam Clutch Figure 3 Check the following ï Paper path failure for burr and foreign substance ï H Transport Belt Drive Roll for contamination wear and a drive failure ï Drive Transmission Gear from the Finisher Drive Motor for wear and breakage ï H Transport and Finisher for a docking failure ï Decurler Roll pinch Roll for a drive failure ï Com...

Page 230: ...ay changes Y N Check the circuit of the Complier Entrance Sensor Figure 2 Check the following ï Complier Entrance Sensor Actuator for breakage and bending ï Paper path failure for burr and foreign substance ï Decurler Roll pinch Roll for a drive failure ï Drive Transmission Gear from the Finisher Drive Motor for wear and breakage Figure 1 Component Location Figure 2 Compiler Entrance Sensor CD Fig...

Page 231: ...es problem Check the following ï The paper path failure for burr and foreign substance ï The Drive Transmission Gear from the Finisher Drive Motor for wear and breakage ï The Decurler Roll pinch Roll for a drive failure ï The Compiler Entrance Roll for a drive failure Repair the sensor as required PL 17 4 for mechanical problems If the sensor is mechani cally good replace the Compiler Entrance Sen...

Page 232: ...Repair the sensor as required PL 17 10 for mechanical problems If the sensor is mechanically good check the circuit of the Compiler Paper Sensor Figure 2 Check the following ï Eject Roll for contamination wear and a drive failure ï Drive Transmission Gear from the Eject Motor for wear and breakage ï Eject Clamp for an up and down movement failure ï Stacker Tray for foreign substance Figure 1 Compo...

Page 233: ...press Start Actuate the Staple Move Sensor with paper The display changes Y N Repair the Staple Move Sensor using the Generic Transmissive Sensor RAP Enter dC330 012 081 front direction or 12 083 rear direction and press Start The Sta ple Move Motor energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between th...

Page 234: ...Cheat the Front Cover Interlock Switch Enter dC330 12 224 and press Start Actuate the Staple Move Sensor with paper The dis play changes Y N Repair the Staple Move Sensor using the Generic Transmissive Sensor RAP Enter dC330 012 081 front direction or 12 083 rear direction and press Start The Sta ple Move Motor energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis ...

Page 235: ...sher PWB PL 17 13 Check the circuit between the p j and the Stapler Assembly p j for short circuit Block the sensor 0 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N 0 VDC is measured between the Stapler Assembly p j and Finisher PWB Chassis Y N Replace the Stapler Assembly PL 17 9 Check the wire between the Stapler Assembly p j and the Finisher PWB p j for an open circui...

Page 236: ...6 02 2 206 DC1632 2240 12 244 Prelaunch Training Review Status Indicator RAPs Figure 3 Stapler Assembly Logic Power CD Figure 4 Finisher PWB ...

Page 237: ...1 on the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the Finisher PWB p j and the Front Tamper Motor p j for a short circuit open circuit or poor contact If the wires and connections are good replace the Front Tamper Motor PL 17 10 Replace the Finisher PWB PL 17 13 Check the tamper mechanism for load or drive transmission failure gear wear...

Page 238: ...6 02 2 208 DC1632 2240 Prelaunch Training Review Status Indicator RAPs Figure 3 Front Tamper Motor CD Figure 4 Finisher PWB ...

Page 239: ... Finisher PWB and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the Finisher PWB p j and the Rear Tamper Motor p j for a short circuit open circuit or poor contact If the wires and connections are good replace the Front Tamper Motor PL 17 10 Replace the Finisher PWB PL 17 13 Check the tamper mechanism for load or drive transmission failure gear wear or break age...

Page 240: ...6 02 2 210 DC1632 2240 12 253 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 241: ...nisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 With 12 050 up running 24 VDC is measured between the Stacker Motor p j and Finisher PWB Chassis Y N Check the wire between the Finisher PWB p j and the Stacker Motor p j for an open circuit or poor contact With 12 050 up running 24 VDC is measured between the Stacker Motor p j and Finisher PWB Chassis Y N Replace the Stacker Motor PL 17 11 ...

Page 242: ...6 02 2 212 DC1632 2240 12 254 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 243: ...blems are found replace the Stacker Motor PL 17 11 If the problem continues replace the Finisher PWB PL 17 13 Check the following ï The Stacker Motor Gear for wear and damage ï The Stacker Tray for dragging and improper installation ï The Stacker Elevator Belt rack gear for wear and damage Remove the other mechanical causes of the Stacker Tray not operating Enter dC330 012 050 up and press Start T...

Page 244: ...6 02 2 214 DC1632 2240 12 255 Prelaunch Training Review Status Indicator RAPs Figure 3 Stack Height Sensor Figure 4 Stacker Motor CD Figure 5 Finisher PWB ...

Page 245: ...nsor on off The display changes Y N Check the Staple Front Corner Sensor using the Generic Transmissive Sensor RAP Cheat the Front Cover Interlock Switch Enter dC330 012 081 front direction or 12 083 rear direction and press Start STAPLE MOVE MOTOR energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the...

Page 246: ...6 02 2 216 DC1632 2240 12 256 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 247: ...aple Front Corner Sensor The dis play changes Y N Check the Staple Front Corner Sensor using the Generic Transmissive Sensor RAP Cheat the Front Cover Interlock Switch Enter dC330 012 081 front or 12 083 rear and press Start The Staple Move Motor energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the F...

Page 248: ...6 02 2 218 DC1632 2240 12 257 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 249: ...sor to the original state Enter dC330 012 034 and press Start Eject Clamp moves up Y N Eject Motor energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the Finisher PWB p j and the Eject Motor p j for an open cir cuit or poor contact If no problems are found replace the Eject Motor PL 17 8 If the problem...

Page 250: ...6 02 2 220 DC1632 2240 12 260 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 251: ...the Sensor to the original state Enter dC330 012 032 and press Start Elect Clamp moves down Y N The Eject Motor energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the Finisher PWB p j and the Eject Motor p j for an open cir cuit or poor contact If no problems are found replace the Eject Motor PL 17 8 I...

Page 252: ...6 02 2 222 DC1632 2240 12 262 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 253: ...issive Sensor RAP Enter dC330 012 070 and press Start The Decurler Cam Clutch energized Y N Check the Decurler Cam Clutch using the Solenoid Clutch Open RAP Enter dC330 012 071 and press Start The Decurler Cam rotates Y N Check the following ï The Decurler Cam Clutch for slippage ï The Driver Gear for wear a drive failure and breakage ï The belt for disengagement breakage and improper tension Remo...

Page 254: ...6 02 2 224 DC1632 2240 12 267 Prelaunch Training Review Status Indicator RAPs Figure 5 Finisher PWB ...

Page 255: ...tart Has the Set Clamp rotated Y N Enter dC330 012 030 and press Start The Eject Motor energized Y N 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 Check the wire between the Finisher PWB p j and the Eject Motor p j for an open cir cuit or poor contact If no problems are found replace the Eject Motor PL 17 8 If the problem continues r...

Page 256: ...6 02 2 226 DC1632 2240 12 281 Prelaunch Training Review Status Indicator RAPs Figure 4 Finisher PWB ...

Page 257: ... j and the Finisher PWB p j for an open circuit or poor contact 5 VDC is measured between the Top Cover Interlock Switch p j and Finisher PWB Chassis Y N Replace the Top Cover Interlock Switch PL 17 13 Check the wire between the Finisher PWB p j and the Top Cover Interlock Switch p j for an open circuit or poor contact There is misalignment between the Top Cover and the Top Cover Interlock Switch ...

Page 258: ...nd the Finisher PWB p j for an open circuit or poor contact 5 VDC is measured between the Front Door Interlock Switch p j and Finisher PWB Chassis Y N Replace the Front Door Interlock Switch PL 17 13 Check the wire between the Finisher PWB p j and the Front Door Interlock Switch p j for an open circuit or poor contact Mismatching between the Front Door and the Front Door Interlock Switch Check the...

Page 259: ...he Finisher PWB p j for an open circuit or poor contact 5 VDC is measured between the H Transport Interlock Sensor p j and 3 Y N Check the wire between the Finisher PWB p j and the H Transport Interlock Sensor p j and between the Finisher PWB p j and H Transport Interlock Sensor p j for an open circuit or poor contact If no problems are found replace the Finisher PWB PL 17 13 Replace the H Transpo...

Page 260: ...circuit or poor contact 5 VDC is measured between the Docking Interlock Sensor p j and 3 Y N Check the wire between the Finisher PWB p j and the Docking Interlock Sensor p j and between the Finisher PWB p j and Docking Interlock Sensor p j for an open cir cuit or poor contact If no problems are found replace the Finisher PWB PL 17 13 Replace the Docking Interlock Sensor PL 17 13 Mismatching betwee...

Page 261: ...6 02 2 231 DC1632 2240 12 305 Status Indicator RAPs Prelaunch Training Review Figure 3 Finisher PWB ...

Page 262: ...p j by referring to Chapter 7 Wiring Data Finisher 24VDC 1 Replace the Finisher PWB PL 17 13 Switch off the power Check conductivity of the following Including the I F ï Between the MCU PWB p j and the Finisher PWB p j ï Between the MCU PWB p j and the Finisher PWB p j ï Between the MCU PWB p j and the Finisher PWB p j ï Between the MCU PWB p j and the Finisher PWB p j Is the resistance 1 Ohm or l...

Page 263: ...6 02 2 233 DC1632 2240 12 399 Status Indicator RAPs Prelaunch Training Review 12 399 Staple Mode Logic A paper size and staple mode that cannot be specified were specified Procedure Reprogram job ...

Page 264: ...wer on when all the interlock were closed or at initialization Procedure Check the following ï The Actuator for return failure ï Enter dC330 012 103 and press Start Check only the signal wire of the sensor ï Check that the power voltage at the customer site does not drop Figure 1 Component Location Figure 2 H Transport Entrance Sensor CD Figure 3 Finisher PWB Entrance Sensor ...

Page 265: ... power on when all the INTERLOCK were closed or at initialization Procedure Check the following ï The Actuator for return failure ï Enter dC330 012 104 and press Start Check only the signal wire of the sensor ï Check that the power voltage at the customer site does not drop Figure 1 Component Location Figure 2 H Transport Sensor CD Figure 3 Finisher PWB Exit Sensor ...

Page 266: ...the INTERLOCK were closed or at initialization Procedure Check the following ï The Actuator for return failure ï Enter dC330 012 101 and press Start Check only the signal wire of the sensor ï Check that the power voltage at the customer site does not drop Figure 1 Component Location Figure 2 Compiler Entrance Sensor CD Figure 3 Finisher PWB Compiler Entrance Sensor Decurler Home Sensor ...

Page 267: ...aper Sensor detected paper with no history of paper output to the Com piler Tray when all the interlocks were closed Procedure Check the following ï The Actuator for return failure ï Enter dC330 012 102 and press Start Check only the signal wire of the sensor ï Check that the power voltage at the customer site does not drop ï Replace Finisher PWB PL 17 13 Figure 1 Component Location Figure 2 Compi...

Page 268: ...p j and the Stapler Assembly p j for short circuit Load the cartridge 0 VDC is measured between the Finisher PWB p j and Fin isher PWB Chassis Y N 0 VDC is measured between the Stapler Assembly p j and Finisher PWB Chassis Y N Replace the Stapler Assembly PL 17 9 Check the wire between the Stapler Assembly p j and the Finisher PWB p j for an open circuit or poor contact Replace the Finisher PWB PL...

Page 269: ...6 02 2 239 DC1632 2240 12 910 Status Indicator RAPs Prelaunch Training Review Figure 2 Staple Motor CD Figure 3 Finisher PWB ...

Page 270: ...ing This Fault Code is an operation message No need for servicing If the display of 012 911 has not been cleared after removing paper in the Stacker Tray check the following ï The Actuators of the Stack Height Sensor for dragging and return failure ï Enter dC330 012 201 and press Start Check the circuit of the Sensor Figure 1 Component Location Figure 2 Stack Height Sensor Figure 3 Finisher PWB St...

Page 271: ...his Fault Code is an operation message No need for servicing If the display of 012 914 has not been cleared after removing the Staple Set check the following ï The Actuators of the Stack Paper Sensor for dragging and return failure ï Enter dC330 012 200 and press Start Check the circuit of the Sensor Figure 1 Component Location Figure 2 Stack Paper Sensor CD Figure 3 Finisher PWB Stack Height Sens...

Page 272: ...Assembly PL 17 9 If the problem continues replace the Finisher PWB PL 17 13 Replace the Staple Head Leave the Connector plugged in Turn the gear of the Staple Motor manually to make the Actuator interrupt the Staple Head Home Sensor 5 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 5 VDC is measured between the Staple Head p j and Finishe...

Page 273: ...6 02 2 243 DC1632 2240 12 916 Status Indicator RAPs Prelaunch Training Review Figure 3 Finisher PWB ...

Page 274: ...ve Sensor RAP Enter dC330 012 050 up or 12 051 down and press Start The Stacker Tray moves Y N The Stacker Motor energizes Y N With 12 050 up running 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 With 12 050 up running 24 VDC is measured between the Stacker Motor p j and Finisher PWB Chassis Y N Check the wire between the Finisher PW...

Page 275: ...6 02 2 245 DC1632 2240 12 960 Status Indicator RAPs Prelaunch Training Review Figure 3 Stack B Sensor CD Figure 4 Stacker Motor CD Figure 5 Finisher PWB ...

Page 276: ...C330 012 050 up or 12 051 down and press Start The Stacker Tray moves Y N The Stacker Motor energizes Y N With 12 050 up running 24 VDC is measured between the Finisher PWB p j and Finisher PWB Chassis Y N Replace the Finisher PWB PL 17 13 With 12 050 up running 24 VDC is measured between the Stacker Motor p j and Finisher PWB Chassis Y N Check the wire between the Finisher PWB p j and the Stacker...

Page 277: ...6 02 2 247 DC1632 2240 12 961 Status Indicator RAPs Prelaunch Training Review Figure 3 Stack B Sensor CD Figure 4 Stack Paper Sensor CD Figure 5 Stacker Motor CD Figure 6 Finisher PWB ...

Page 278: ...assis Y N Replace the Finisher PWB PL 17 13 5VDC measured between the Stapler Assembly p j and Finisher PWB Chassis Y N Check the wire between the Stapler Assembly p j and the Finisher PWB p j for an open circuit or poor contact Check the wire between the Stapler Assembly p j and the Finisher PWB p j and between the Stapler Assembly p j and Finisher PWB p j for an open circuit or poor contact If n...

Page 279: ...2 2240 12 966 Status Indicator RAPs Prelaunch Training Review 12 966 Scratch Sheet Compile An abnormal paper SCRATCH SHEET is output to the COMPILER Procedure This Fault Code is an operator message No service required ...

Page 280: ...er dC330 012 215 and press Start Move paper near the Top Tray Full Sensor then away from it The display changes Y N Check the Top Tray Full Sensor using the Generic Reflective Sensor RAP Check the sensor for improper installation If no problems are found replace the Finisher PWB PL 17 13 Figure 1 Component Location Figure 2 Top Tray Full Sensor CD Figure 3 Finisher PWB Top Tray Full Sensor ...

Page 281: ...tinues Y N Return to Service Call Procedures Check the connectors on the IIT IPS PWB PL 18 3 If the check ia OK replace the IIT IPS PWB PL 18 3 15 367 X PIO Failure Communication Failure Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Check the connectors on the IIT IPS PWB PL 18 3 If the check ia OK replace the IIT IPS PWB PL 18 3 ...

Page 282: ...IPS PWB PL 18 3 and the ESS PWB PL 13 1 If the check ia OK replace the ESS PWB PL 13 1 If the problem continues replace the IIT IPS PWB PL 18 3 15 371 X PIO Initialization Failure 2 Communication Failure Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Check the connectors on the IIT IPS PWB PL 18 3 and the ESS PWB PL 13 1 If the check ia OK replac...

Page 283: ...T IPS PWB PL 18 3 and the ESS PWB PL 13 1 If the check ia OK replace the ESS PWB PL 13 1 If the problem continues replace the IIT IPS PWB PL 18 3 15 375 X PIO Before Scan Failure Communication Failure Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Check the connectors on the IIT IPS PWB PL 18 3 and the ESS PWB PL 13 1 If the check ia OK replace t...

Page 284: ...IPS PWB PL 18 3 and the ESS PWB PL 13 1 If the check ia OK replace the ESS PWB PL 13 1 If the problem continues replace the IIT IPS PWB PL 18 3 15 377 X PIO Non match Failure 2 Communication Failure Procedure Switch the power off then on The problem continues Y N Return to Service Call Procedures Check the connectors on the IIT IPS PWB PL 18 3 and the ESS PWB PL 13 1 If the check ia OK replace the...

Page 285: ...for damage Reseat the flat cable If the problem continues replace the Lens Kit PL 18 4 If the problem continues replace the IIT IPS PWB PL 18 3 15 381 CCD AGC Automatic Gain Control AGC for CCD Channel 2 red failed Initial Actions ï Verify that Platen Glass is installed correctly ï Verify that NVM 715 400 1 Procedure NOTE Refer the BSD 6 1 6 2 and 6 7 as required Enter dC330 6 002 and press Start ...

Page 286: ...for damage Reseat the flat cable If the problem continues replace the Lens Kit PL 18 4 If the problem continues replace the IIT IPS PWB PL 18 3 15 383 CCD AGC Automatic Gain Control AGC for CCD Channel 4 green failed Initial Actions ï Verify that Platen Glass is installed correctly ï Verify that NVM 715 400 1 Procedure NOTE Refer the BSD 6 1 6 2 and 6 7 as required Enter dC330 6 002 and press Star...

Page 287: ...for damage Reseat the flat cable If the problem continues replace the Lens Kit PL 18 4 If the problem continues replace the IIT IPS PWB PL 18 3 15 385 CCD AGC Automatic Gain Control AGC for CCD Channel 6 blue failed Initial Actions ï Verify that Platen Glass is installed correctly ï Verify that NVM 715 400 1 Procedure NOTE Refer the BSD 6 1 6 2 and 6 7 as required Enter dC330 6 002 and press Start...

Page 288: ...us Indicator RAPs 15 790 X Detail Failure Communication Failure Procedure Switch the power off then on The problem continues Y N Check the connectors on the IIT IPS PWB PL 18 3 If the check ia OK replace the IIT IPS PWB PL 18 3 Return to Service Call Procedures ...

Page 289: ...ues Y N Return to service call procedures Check connections between Scanner and IOT Service as required PL 18 3 PL 18 4 16 315 IIT Interface IIT interface error Procedure Switch power off then on The problem continues Y N Return to service call procedures Pivot down T5 T6 HVPS REP 1 6 to access I F PWB Check that connections on I F PWB are secure If problem continues replace I F PWB PL 9 1 ...

Page 290: ...etected Procedure Switch power off then on The problem continues Y N Return to service call procedures Check installation of Page Memory of the Scanner 16 317 Page Memory Page Memory error Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the Page Memory of the Scanner ...

Page 291: ...ror Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace optional Page Memory of the Scanner 16 450 SMB Host Name PC of the same host name is duplicated on a network Procedure Switch power off then on The problem continues Y N Return to service call procedures Change the host name ...

Page 292: ...s exists on a network Procedure Switch power off then on The problem continues Y N Return to service call procedures Change the IP address 16 453 IP Address Acquisition The IP address failed to be granted from the DHCP server Procedure Switch power off then on The problem continues Y N Return to service call procedures Set the IP address ...

Page 293: ...pdate failed Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on 16 460 Full Status Detected Full Status Detected at HD Access Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on ...

Page 294: ...witch power off then on The problem continues Y N Return to service call procedures Set up the HD partition A and perform the verify test again 16 591 Read Error Partition B A verify error occurred in the HD partition B at PC Diag operation from PWS Procedure Switch power off then on The problem continues Y N Return to service call procedures Set up the HD partition B and perform the verify test a...

Page 295: ...witch power off then on The problem continues Y N Return to service call procedures Set up the HD partition C and perform the verify test again 16 593 Read Error Partition D A verify error occurred in the HD partition D at PC Diag operation from PWS Procedure Switch power off then on The problem continues Y N Return to service call procedures Set up the HD partition D and perform the verify test a...

Page 296: ...witch power off then on The problem continues Y N Return to service call procedures Set up the HD partition E and perform the verify test again 16 595 Read Error Partition H A verify error occurred in the HD partition H at PC Diag operation from PWS Procedure Switch power off then on The problem continues Y N Return to service call procedures Set up the HD partition H and perform the verify test a...

Page 297: ...Return to service call procedures Decrease the resolution NOTE Decreasing the resolution may have affect of reducing the PLW memory 16 702 PLW Memory System detected insufficient buffer for the print page that cannot be compressed Procedure Switch power off then on The problem continues Y N Return to service call procedures Decrease the resolution NOTE Decreasing the resolution may have affect of ...

Page 298: ...lem continues Y N Return to service call procedures Open the appropriate Mailbox Send an Email to a valid Mailbox 16 704 Security Box The system detected that a Mailbox was full it exceeded the maximum number of documents per Box and aborted a job Full status was detected at HD access and a job was aborted Procedure Switch power off then on The problem continues Y N Return to service call procedur...

Page 299: ...call procedures Check whether the HD is installed If the problem has occurred at installation check whether the operations for Secure Print are correct 16 706 Maximum User Number The system detected that a job exceeded the maximum number of users for Secure and Proof Prints and aborted the job Full status was detected at HD access and a job was aborted Procedure Switch power off then on The proble...

Page 300: ...ocedure Switch power off then on The problem continues Y N Return to service call procedures Cancel the job and execute the command again 16 716 Spool TIFF Data Unable to spool TIFF files because disk capacity is exceeded Procedure Switch power off then on The problem continues Y N Return to service call procedures Install the HD or increase the capacity of the HD ...

Page 301: ...nues Y N Return to service call procedures Run the same job again to check the error status and ask Support G for help 16 726 Decomposer Auto Judgement Cannot switch decomposer a print Language auto judgement error occurred Auto Judgement Error Procedure Switch power off then on The problem continues Y N Return to service call procedures Fix and select the Decomposer from the Operation Panel or wi...

Page 302: ...cedure Switch power off then on The problem continues Y N Return to service call procedures Delete the unsupported Tag from the data and retry printing etc 16 729 TIFF Data The specified settings exceed the upper limit of the valid number of colors and pixels Procedure Switch power off then on The problem continues Y N Return to service call procedures Correct the valid range etc ...

Page 303: ... Switch power off then on The problem continues Y N Return to service call procedures Delete the unsupported command from the data and retry printing 16 731 TIFF Data Invalid TIFF Data The TIFF data is broken or cut halfway Procedure Switch power off then on The problem continues Y N Return to service call procedures Resend the data etc ...

Page 304: ...ch power off then on The problem continues Y N Return to service call procedures Run the job again after the Job Template update has completed 16 737 Server Read Read error from the Job Template Pool Server Procedure Switch power off then on The problem continues Y N Return to service call procedures Check that Authorization to read is established for the storage destination server directory set a...

Page 305: ...age destination path from a client PC on the CentreWare 16 740 Job Template Login Job Template Server Login Error Cannot log in to the Job Template Pool Server Procedure Switch power off then on The problem continues Y N Return to service call procedures Set the log in name and password in the Job Template file storage destination From some other PC connected to the network check that you can log ...

Page 306: ...n server check that you can identify the M C with ping Perform the ping test on the destination server from From a client PC to check that the FTP connection to the destination server is possible 16 742 HD File File system was full when the Job Template was stored into the local HD Procedure Switch power off then on The problem continues Y N Return to service call procedures Because the scanned im...

Page 307: ...e problem continues Y N Return to service call procedures Set the Spool Server related parameters again 16 744 Job Template Address The Job Template Pool Server address cannot be solved Response to the DNS library error Procedure Switch power off then on The problem continues Y N Return to service call procedures Check the connection to the DNS Check that the Job Template Pool Server domain name i...

Page 308: ...cedure Switch power off then on The problem continues Y N Return to service call procedures Set the DNS address Or set the Job Template Pool Server address by the IP address 16 748 HD Full Full status was detected at HD access and a job was aborted Procedure Switch power off then on The problem continues Y N Return to service call procedures Retry printing after making more space of the HD capacit...

Page 309: ... of the JCL command was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Correct the command 16 757 Auditron User Invalid Auditron User Procedure Switch power off then on The problem continues Y N Return to service call procedures Set a correct account and retry ...

Page 310: ... The problem continues Y N Return to service call procedures Consult the account administrator to add a right Set the new function that is allowed for that account and retry 16 759 Auditron Limit Auditron reached limit Procedure Switch power off then on The problem continues Y N Return to service call procedures Consult the account administrator to set the number of copies etc ...

Page 311: ...on The problem continues Y N Return to service call procedures Resend the job The execution environment data check are required if the problem persists 16 761 FIFO Image Enlargement Error FIFO EMPTY Error Procedure Switch power off then on The problem continues Y N Return to service call procedures Print in fast print mode If problem continues use print guarantee mode ...

Page 312: ... Decomposer specified with PJL or Auto SW is not installed Procedure Switch power off then on The problem continues Y N Return to service call procedures Fix and select the Decomposer from the Operation Panel or with a command 16 763 Patch Original patch does not exist Procedure Switch power off then on The problem continues Y N Return to service call procedures Place the Auto Gradation Correction...

Page 313: ...cedure Switch power off then on The problem continues Y N Return to service call procedures Retrieve emails in the Server HD Restart the SMTP service 16 765 Server Storage SMTP Server HD Full Result code 452 Procedure Switch power off then on The problem continues Y N Return to service call procedures Retrieve emails in the Server HD Rearrange the server capacity ...

Page 314: ...wer off then on The problem continues Y N Return to service call procedures Contact the SMTP Server administrator Rearrange the server capacity limit 16 767 Mailbox Mailbox not found or no access Email destination address Incorrect result code 550 551 Procedure Switch power off then on The problem continues Y N Return to service call procedures Check the destination of the email ...

Page 315: ...ues Y N Return to service call procedures Check the settings of the self email address Check whether it is a valid email address in the domain 16 769 DSN Unsupported SMTP Server Not Applicable to DSN Procedure Switch power off then on The problem continues Y N Return to service call procedures Enable the ESMTP function of nearest SMTP Server Or disable the Sending Receiving Confir mation function ...

Page 316: ...ure Switch power off then on The problem continues Y N Return to service call procedures Create free space for the HD capacity 16 771 Scan Data Repository The Scanned Data Repository Address cannot be solved DNS Address is not set Procedure Switch power off then on The problem continues Y N Return to service call procedures Set the DNS address Or set the Scan Data Repository address by the IP addr...

Page 317: ...n The problem continues Y N Return to service call procedures Check the connection to the DNS Or check that the Scanned Data Repository domain name is the one that has been registered in the DNS 16 773 IP Address Self machine IP address invalid DHCP Lease Expired Procedure Switch power off then on The problem continues Y N Return to service call procedures Check the DHCP environment Set the fixed ...

Page 318: ...images into the MH system partition 1 Procedure Switch power off then on The problem continues Y N Return to service call procedures Create free space for the HD capacity and retry 16 775 HD Capacity Image Conversion Error Insufficient HD capacity is detected during image conversion process by S Formatter Procedure Switch power off then on The problem continues Y N Return to service call procedure...

Page 319: ...version process by S Formatter Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform the operation again 16 777 HD Access The HD Access Error has occurred during image conversion process by S Formatter Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the HD PL 13 1 and perform the operation again...

Page 320: ...off then on The problem continues Y N Return to service call procedures Create free space of the HD capacity and retry scanning 16 779 Scan Image Conversion An error has occurred due to other causes than HD Access during scanned image conversion process by I Formatter Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on and p...

Page 321: ...3 1 and retry scanning 16 781 Scan Server Net Connection Error during Scanning Connection to the Server cannot be established during Scan to Server file transfer operation Procedure Switch power off then on The problem continues Y N Return to service call procedures Set Sub net Mask and Gateway of the main processor correctly From the destination server check that you can identify the M C with pin...

Page 322: ... call procedures Set the log in name and password in the destination server Make correct settings for the attributes of the Job Template file From a client PC set the same account as the above as a resource in CW 16 783 Server Path Server Path Error at Scanning The specified path cannot be found at Scan to Server file transfer operation Procedure Switch power off then on The problem continues Y N ...

Page 323: ...N Return to service call procedures Check that there is Write Authorization in the server directory Create free space on the server disk 16 785 Server HD Full Server File Full at Scanning The Server File System became full during the Scan to Server file transfer Procedure Switch power off then on The problem continues Y N Return to service call procedures Check that there is Write Authorization in...

Page 324: ... may be filled with print jobs Allow time and retry If the problem continues format the HD If the problem continues replace the HD PL 13 1 16 787 Job Template Syntax This is a syntax error in the Job Template during Scan to Server operation and limited to the following cases because of Redirector detection Server IP Address Incorrect IP Syntax Error Procedure Switch power off then on The problem c...

Page 325: ...wser Procedure Switch power off then on The problem continues Y N Return to service call procedures Improve the connection status to a network Check for problem such as duplicated IP addresses 16 793 MF I O HD Full MFIO HD Full Procedure Switch power off then on The problem continues Y N Return to service call procedures Insufficient Area of Hard Disk MF I O ...

Page 326: ... RAPs 16 950 Tray 1 Empty Tray 1 Empty Procedure Switch power off then on The problem continues Y N Return to service call procedures Add paper 16 951 Tray 2 Empty Tray 2 Empty Procedure Switch power off then on The problem continues Y N Return to service call procedures Add paper ...

Page 327: ...eview 16 952 Tray 3 Empty Tray 3 Empty Procedure Switch power off then on The problem continues Y N Return to service call procedures Add paper 16 953 Tray 4 Empty Tray 4 Empty Procedure Switch power off then on The problem continues Y N Return to service call procedures Add paper ...

Page 328: ...ray 5 Empty Tray 5 Empty Procedure Switch power off then on The problem continues Y N Return to service call procedures Add paper 16 958 Tray 5 Size Tray 5 Size Mismatch Procedure Switch power off then on The problem continues Y N Return to service call procedures Load proper paper in the tray ...

Page 329: ...ze Mismatch Procedure Switch power off then on The problem continues Y N Return to service call procedures Load proper paper in the tray 16 960 Tray 2 Size Size Mismatch Tray 2 Size Mismatch Procedure Switch power off then on The problem continues Y N Return to service call procedures Load proper paper in the tray ...

Page 330: ...ay 3 Size Mismatch Procedure Switch power off then on The problem continues Y N Return to service call procedures Load proper paper in the tray 16 962 Tray 4 Size Tray 4 Size Mismatch Procedure Switch power off then on The problem continues Y N Return to service call procedures Load proper paper in the tray ...

Page 331: ...o Paper Procedure Switch power off then on The problem continues Y N Return to service call procedures Add paper 16 966 ATS APS No Destination ATS APS No Destination other than No Paper Procedure Switch power off then on The problem continues Y N Return to service call procedures Change the settings and replace the Trays ...

Page 332: ...continues Y N Return to service call procedures Service actions depend on the operation specifications Again switch power off then on If the problem continues reload software If the problem continues replace the HD PL 13 1 16 982 Full HD Full status was detected at HD access Full status was not cleared even during waiting for tim ing No pages can be stored Procedure Switch power off then on The pr...

Page 333: ...roblem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the ESS PWB PL 13 1 102 201 Send Buffer Overflow The data to be sent from the Panel exceeded the buffer amount of the destination in the Panel Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the sof...

Page 334: ...er off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the ESS PWB PL 13 1 102 203 Send Request Queue Full Debug Data cannot be sent from the Panel to the Controller Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the...

Page 335: ...lbox ID when a message is sent Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 205 SIO Command Serial communication failure A command error has occurred at SIO receiving request Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the softw...

Page 336: ...cedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 207 Communication Manager Target Serial communication failure Incorrect Mailbox value on the cm_send_msg statement or the target is not SYS when receiving from SIO Procedure Switch power off then on The problem continues Y N Return to service call procedures Perfo...

Page 337: ...curred when receiving from SIO Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 209 EVM Returns Wrong Value Return value error from EVM Panel SW failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 338: ...ler Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 311 Receive Queue Full The data received from the Controller exceeded the upper limit of the processing capability in the Panel Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the sof...

Page 339: ...API by EVM Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 313 AS Uses Wrong API Illegal use of API by AS Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 340: ...ge from the Controller was not noti fied for a specified time Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 315 CTS Internal CTS Internal Error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 341: ...oller Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 317 Receive Message Queue Full The data received from the Controller exceeded the upper limit of the processing capability in the Panel Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation ...

Page 342: ...rocessing capability in the Panel Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 319 Send with No ACK Serial communication failure Sending failure ACK was not returned Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 343: ...polling error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 321 Send Message Serial communication failure Sending message error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 344: ...et error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 323 Address Serial communication failure Address error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 345: ...n The problem continues Y N Return to service call procedures Perform re installation of the software 102 325 Object Creation Object creation error The specified object failed to be created due to a setting or specifying error on gm_create Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 346: ... service call procedures Expand the memory in the GUAM If the problem continues perform re installation of the software 102 327 Button Overflow Button overflow The memory for the synchronous display button in the GUAM exceeded the upper limit Procedure Switch power off then on The problem continues Y N Return to service call procedures Expand the memory for the button in the GUAM If the problem co...

Page 347: ...oblem continues Y N Return to service call procedures Check the D RAM and ROM If the problem continues perform re installation of the software 102 329 UI Internal with Invalid Coordinates I F failure in the UI The coordination value that cannot be displayed was detected X 4 times number position Procedure Switch power off then on The problem continues Y N Return to service call procedures Check th...

Page 348: ...The problem continues Y N Return to service call procedures Check the D RAM and ROM If the problem continues perform re installation of the software 102 331 UI Internal with Invalid LED Request I F failure in the UI The request for lighting up an incorrect LED was received Procedure Switch power off then on The problem continues Y N Return to service call procedures Check the D RAM and ROM If the ...

Page 349: ...eturn to service call procedures Check the D RAM and ROM If the problem continues perform re installation of the software 102 333 Interface with Impossible Communication Interface failure Impossible communication with the Control Panel was detected H W con nection failure in the Panel or the internal connection was unable to be detected correctly Procedure Switch power off then on The problem cont...

Page 350: ...re Switch power off then on The problem continues Y N Return to service call procedures Repair adjust the Control Panel PL 18 2 102 335 Interface with Receiving Invalid Coordinates Interface failure Invalid coordination value was received from the Control Panel with a param eter Procedure Switch power off then on The problem continues Y N Return to service call procedures Repair adjust the Control...

Page 351: ...d ROM If the problem continues perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 337 Frame Data Error with Invalid Data Type Invalid frame data was detected The incorrect value of the Data Type detected by Frame ID was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Check the D RAM and ROM ...

Page 352: ...urn to service call procedures Check the D RAM and ROM Replace the Control Panel PL 18 2 If the problem continues perform re installation of the software 102 339 Display Request Code Invalid Text Code failure The system detected that the Code requested to be displayed was incor rect Procedure Switch power off then on The problem continues Y N Return to service call procedures Check the D RAM and R...

Page 353: ...ff then on The problem continues Y N Return to service call procedures Check the D RAM and ROM Replace the Control Panel PL 18 2 If the problem continues perform re installation of the software 102 341 Event Queue Full Event queue full Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues repl...

Page 354: ...m continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 343 Invalid Class Invalid class Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 355: ...ues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 345 Timer Queue Full Timer queue full Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 356: ...lem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 347 Undefined Trap Undefined trap Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 357: ...problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 349 Invalid Command Illegal command Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 358: ...s Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 351 No FPU Exception Exceptional FPU non existence Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 359: ...ues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 353 Data Access Exception Exceptional data access Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 360: ...o service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 355 No Co Processor Exception Exceptional Co Processor non existence Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 361: ...eturn to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 357 Cancel Wait Status Forced cancellation of the wait status Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 362: ...ower off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 359 Queue Overflow Queue overflow Procedure Switch power off then on The problem continues Y N Return to service call procedures Switch power off then on ...

Page 363: ...ontinues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 361 Object Object error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 364: ... continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 363 Invalid ID Incorrect ID Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 365: ...es Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 365 Reserve Attribute Reserve attribute Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 366: ...lem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 367 Unsupported Function Unsupported function Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 367: ... off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 102 369 Invalid Interface Value Invalid interface value Panel SW failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 368: ...orrect Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 371 Interface Parameter Interface parameter failure The parameter notified from the Controller was incorrect Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 369: ...t notified for a specified time Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 373 Channel Channel failure The channel notified from the Controller was incorrect Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 370: ...om the Controller was incorrect Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 375 Internal Resource Internal resource failure Panel SW failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 371: ... Panel SW failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 377 UI Timer Timer failure Panel SW failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 372: ...mat notified from the Controller was incorrect Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 379 Dispatch Dispatch failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 373: ...ailure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 382 Scanner Interface Scanner interface failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 374: ...face failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 384 Server Access Server access failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 375: ...t overflow Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 386 Invalid Service Object Invalid service object Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 376: ...alid service object attribute Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 388 Attribute Attribute Error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 377: ...Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 390 Job Parameter Job parameter argument error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 378: ... execution argument error Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on 102 392 Auditron Invalid Auditron Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 379: ...ure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 394 File Access Invalid file access Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 380: ...NVM failure Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software 102 396 FF FF error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software ...

Page 381: ... problem continues Y N Return to service call procedures Perform re installation of the software 102 398 Delay Release Queue Full Delay release queue full Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 382: ...eview Status Indicator RAPs 102 399 Internal Internal error Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the software If the problem continues replace the Control Panel PL 18 2 ...

Page 383: ... be replaced at the same time Replace the ESS PWB PL 13 1 If the problem continues replace the MCU PWB PL 13 1 Return to Service Call Procedures 103 204 Serial Number Failure Serial Number Failure Not initialized Procedure Turn the power OFF ON The fault is cleared Y N CAUTION ESS PWB and MCU PWB cannot be replaced at the same time Replace the ESS PWB PL 13 1 If the problem continues replace the M...

Page 384: ...FF ON The fault is cleared Y N CAUTION ESS PWB and MCU PWB cannot be replaced at the same time Replace the ESS PWB PL 13 1 If the problem continues replace the MCU PWB PL 13 1 Return to Service Call Procedures 103 208 All Serial Numbers Mismatch At least one of the three Serial Numbers are mismatched Procedure Turn the power OFF ON The fault is cleared Y N Go to GP 10 Return to Service Call Proced...

Page 385: ...e SEEPROM on the ESS PWB Procedure Turn the power OFF ON The fault is cleared Y N Replace the ESS PWB PL 13 1 Return to Service Call Procedures 103 321 Backup SRAM Failure A write error has occurred in the NVM on the ESS PWB Procedure Turn the power OFF ON The fault is cleared Y N Replace the ESS PWB PL 13 1 Return to Service Call Procedures ...

Page 386: ...s cleared Y N Remove and replace the ESS ROM DIMM 3 If the problem continues replace the ESS ROM DIMM 3 Return to Service Call Procedures 103 331 ESS ROM DIMM 1 Not Found The system detected that the ESS ROM DIMM 1 was not installed Procedure Turn the power OFF ON The fault is cleared Y N Remove and replace the ESS ROM DIMM 1 If the problem continues replace the ESS PWB PL 13 1 Return to Service C...

Page 387: ...re Turn the power OFF ON The fault is cleared Y N Remove and replace the ESS built in standard ROM If the problem continues replace the ESS built in standard ROM Return to Service Call Procedures 103 333 ASIC Failure Panther t An error was detected in the Panther Procedure Turn the power OFF ON The fault is cleared Y N Replace the ESS PWB PL 13 1 Return to Service Call Procedures ...

Page 388: ...t in Post Script Font ROM Procedure Turn the power OFF ON The fault is cleared Y N Replace the Post Script Font ROM PL 13 1 Return to Service Call Procedures 103 335 Post Script Font ROM Not Found Post Script Font ROM installation was detected Procedure Turn the power OFF ON The fault is cleared Y N Replace the Post Script Font ROM PL 13 1 Return to Service Call Procedures ...

Page 389: ...DIMM 3 Procedure Turn the power OFF ON The fault is cleared Y N Remove and replace the ESS RAM DIMM 3 If the problem continues replace the ESS ROM DIMM 3 Return to Service Call Procedures 103 337 ESS Standard RAM Error An error was detected in the ESS built in standard RAM Procedure Turn the power OFF ON The fault is cleared Y N Replace the ESS PWB PL 13 1 Return to Service Call Procedures ...

Page 390: ...t is cleared Y N Install the appropriate Post Script Font ROM If the problem continues replace the ESS PWB PL 13 1 Return to Service Call Procedures 103 339 ROM DIMM Of Another Product Found The system detected that the ROM DIMM for another machine was installed Procedure Turn the power OFF ON The fault is cleared Y N Install the appropriate ROM DIMM If the problem continues replace the ESS PWB PL...

Page 391: ...software failure was detected Procedure Turn the power OFF ON The fault is cleared Y N Reinstall the ESS software If the problem continues replace the ESS PWB PL 13 1 Return to Service Call Procedures 103 701 Changed Output Bin Side To Center The output tray was changed Side Tray to Center Output Tray Procedure No action required ...

Page 392: ...62 DC1632 2240 103 702 Prelaunch Training Review Status Indicator RAPs 103 702 Changed Output Bin Finisher To Center The output tray was changed Finisher Tray to Center Output Tray Procedure No action required ...

Page 393: ...then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 201 HD The HD was not booted due to a HD error detected on booting Procedure Switch power off then on The problem continues Y N Return to service call procedures Run the HD Diag DC355 If the problem continues replace the HD PL 13 1 If the problem continues replace the ESS PWB PL 13 1 ...

Page 394: ...relaunch Training Review Status Indicator RAPs 116 206 Timer A timer error was detected Procedure Replace the ESS PWB PL 13 1 116 207 Ethernet Board A timer error was detected in the Ethernet board Procedure This code is not supposed to occur ...

Page 395: ...oblem continues Y N Return to service call procedures Pull out and insert the PS 1 ROM PL 13 1 If the problem continues replace PS 1 ROM PL 13 1 116 310 ESS PS 2 ROM Check A failure was detected when the ESS PS 2 ROM was checked Procedure Switch power off then on The problem continues Y N Return to service call procedures Pull out and insert the PS 2 ROM PL 13 1 If the problem continues replace PS...

Page 396: ...ower off then on The problem continues Y N Return to service call procedures Pull out and insert the ESS FONT ROM DIMM 3 If the problem continues replace the ESS FONT ROM DIMM 3 116 314 Ethernet Address A Ethernet error was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Switch power off then on If the problem continues replace the ESS PWB PL...

Page 397: ...oblem continues Y N Return to service call procedures Pull out and insert the ESS RAM DIMM 1 If the problem continues replace the ESS RAM DIMM 1 116 316 ESS RAM DIMM 2 W R Check A failure was detected during W R of the ESS RAM DIMM 2 Procedure Switch power off then on The problem continues Y N Return to service call procedures Pull out and insert the ESS RAM DIMM 2 If the problem continues replace...

Page 398: ... continues Y N Return to service call procedures Pull out and insert the standard ROM DIMM If the problem continues replace the standard ROM DIMM 116 318 Option ROM DIMM Check An error was detected when the optional ROM DIMM was checked Procedure Switch power off then on The problem continues Y N Return to service call procedures Pull out and insert the optional ROM DIMM If the problem continues r...

Page 399: ...oblem continues Y N Return to service call procedures Reinstall the serial board 116 320 STREAMZ Soft Fatal error of the STREAMZ Due to an error during the software processing the subsequent processes cannot be performed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS...

Page 400: ...cedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 323 ESS NVRAM W R Check An error was detected at the W R check of the NVM in the ESS PWB Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL ...

Page 401: ...Figure 1 Check that power is switched off Measure resistance of fuse on 24V LVPS Resistance is 1 ohm or less Y N Replace 24V LVPS PL 9 1 Switch on the power Measure the AC voltage between the white and black wires in P2 on the 24 VDC 110 or 220 VAC is measured Y N Go to the AC Power RAP Connect the black meter lead to DC COM or frame Measure DC voltage at P505 on the 24 V LVPS Figure 1 Voltages ar...

Page 402: ...oblem continues Y N Return to service call procedures Pull out and insert the ESS ROM DIMM 1 If the problem continues replace the ESS ROM DIMM 1 116 327 ESS ROM DIMM 2 Flash A failure was detected in the ESS ROM DIMM 2 Flash Procedure Switch power off then on The problem continues Y N Return to service call procedures Pull out and insert the ESS ROM DIMM 2 If the problem continues replace the ESS ...

Page 403: ...Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 329 Serial I F Soft The system call error related to the serial I F was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch the power off then on ...

Page 404: ...e call procedures Run the HD Diag DC355 If the problem continues replace the HD PL 13 1 If the problem continues replace the ESS PWB PL 13 1 116 332 Invalid Log Info A failure related to log was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures After removing the HD and switching power off then on Install the HD again and turn the power on If t...

Page 405: ...off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 335 MFIO HD HD failure to be detected by MFIO Procedure Switch power off then on The problem continues Y N Return to service call procedures Set up the HD If the problem continues replace the HD PL 13 1 If the problem continues...

Page 406: ...p the HD If the problem continues replace the HD PL 13 1 If the problem continues replace the ESS PWB PL 13 1 116 337 Template HD Write Error Write error in obtaining JT An error has occurred when the Job Template was stored in the local HD Procedure Switch power off then on The problem continues Y N Return to service call procedures Set up the HD If the problem continues replace the HD PL 13 1 If...

Page 407: ...ervice call procedures Add memory Pull out PostScript option 116 341 ROM DIMMs Mismatch several invalid ROM DIMM versions that are installed The combination of the installed ROM DIMMs is invalid for use at the same time When installing multiple ROM DIMMs it is neces sary to match the major version with the minor version Procedure Switch power off then on The problem continues Y N Return to service...

Page 408: ...e detected by the JT monitor Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 344 MF IO Fatal errors to be detected by MFIO Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 ...

Page 409: ...dure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on Return to service call procedures 116 346 Formatter Fatal errors to be detected by the Formatter were detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 ...

Page 410: ... Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 349 SIF on Calling Pflite Function An error has occurred when calling the Pflite function with SIF Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 ...

Page 411: ...continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 351 EtherTalk Soft Fatal error related to the EtherTalk Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform...

Page 412: ...lem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 353 lpd Soft Fatal error related to the lpd Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re inst...

Page 413: ...roblem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 356 EWS Soft Fatal error related to the EWS Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re i...

Page 414: ...f then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 358 Salutation Soft Fatal error related to the Salutation Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software If the p...

Page 415: ...ues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 360 SMB Soft Fatal error related to the SMB Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation o...

Page 416: ...o service call procedures Run the HD Diag DC355 Replace the HD PL 13 1 If the problem continues replace the ESS PWB PL 13 1 116 365 Spool Fatal Fatal error of the SPL Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software I...

Page 417: ...re Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 367 Parallel I F Soft Overall fatal errors of the Parallel Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ES...

Page 418: ...blem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 370 XJCL Fatal error of XJCL Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of th...

Page 419: ...ot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 116 373 Dynamic DNS Soft Fatal error related to DDNS Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power ...

Page 420: ...he subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 375 I Formatter Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 ...

Page 421: ...t 9100 Software Fail Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on 116 377 Video DMA Detection Conditions Video DMA failure was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Replace the ESS PWB PL 13 1 ...

Page 422: ...ail Contents Requester Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on 116 379 MCC Soft Fatal error of MCC Mail Contents Creator Procedure Switch power off then on The problem continues Y N Return to service call procedures Switch power off then on ...

Page 423: ...em continues replace the ESS PWB PL 13 1 116 381 Data Link Layer Error between Cont and UI Panel Controller MF UI panel Communication error on the Data Link layer At the communication between the ESS and Panel the ESS detected an initialization error of SCOPE a message sending error or retrieve error of the received data Procedure Switch power off then on The problem continues Y N Return to servic...

Page 424: ...ecified time after the request message had been sent to the Panel Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 388 No HD that Should Be The necessary HD was not installed Though the system has the configuration requiring the installation of the HD w...

Page 425: ...was not installed Procedure Switch power off then on The problem continues Y N Return to service call procedures Install the expansion RAM 116 390 Standard ROM and NVM Version Mismatch A mismatch of the versions between the standard ROM and NVM was detected Procedure Switch power off then on The problem continues Y N Return to service call procedures Initialize the NVM by following the instruction...

Page 426: ...inues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 396 Mail IO Soft Fatal error related to Mail IO Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installa...

Page 427: ...continues Y N Return to service call procedures Perform re installation of the ESS software If the problem continues replace the ESS PWB PL 13 1 116 399 JME Soft Fatal error related to JME Due to an error during the software processing the subsequent processes cannot be per formed Procedure Switch power off then on The problem continues Y N Return to service call procedures Perform re installation...

Page 428: ...Procedure Switch power off then on The problem continues Y N Return to service call procedures Expand the memory or install the HD if the HD is not installed 116 702 Perform printing by using a substitution font Detection Conditions Printed with a substitution font Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on ...

Page 429: ... analysis Procedure Switch power off then on The problem continues Y N Return to service call procedures Correct the job data 116 710 HP GL spool file overflows Detection Conditions HP GL 2 memory overflow Procedure Switch power off then on The problem continues Y N Return to service call procedures Increase the HP GL spool size Or install the HD ...

Page 430: ...ontinues Y N Return to service call procedures Select the paper with the size and orientation of the registered form 116 712 Insufficient PLW form capacity The PLW form logo data cannot be registered because of the insufficient RAM or Hard Disk space Procedure Switch power off then on The problem continues Y N Return to service call procedures Use the Operation Panel to check the registered forms ...

Page 431: ... Y N Return to service call procedures Correct or remove the data in the print data that causes the error 116 715 PLW form registry error The PLW form data cannot be registered because of the restriction of the number of forms Procedure Switch power off then on The problem continues Y N Return to service call procedures Use the Operation Panel to check the registered forms and delete unnecessary o...

Page 432: ... Return to service call procedures Use a registered form or register a necessary form 116 737 Insufficient ART user defined area The user defined data external characters patterns etc cannot be registered because of insufficient RAM capacity Procedure Switch power off then on The problem continues Y N Return to service call procedures Delete registered user defined data Or increase the allocated c...

Page 433: ...continues Y N Return to service call procedures Select the paper with the size and orientation of the registered form 116 739 Insufficient form logo capacity The form logo data cannot be registered because of the insufficient RAM or Hard Disk space Procedure Switch power off then on The problem continues Y N Return to service call procedures Use the Operation Panel to check the registered forms an...

Page 434: ...ues Y N Return to service call procedures Remove the data that exceeds the limit value of the printer from the print data 116 741 Form registry error The form data cannot be registered because of the restriction of the number of forms Procedure Switch power off then on The problem continues Y N Return to service call procedures Use the Operation Panel to check the registered forms and delete unnec...

Page 435: ...res Use the Operation Panel utility to check the registered logos and delete unnecessary ones Or delete unnecessary logos with the Print command 116 743 Form logo size overflow The received data forms logos indicating that forms logos cannot be registered due to insuf ficient area exceeded the registered buffer size Procedure Switch power off then on The problem continues Y N Return to service cal...

Page 436: ...ecomposing Procedure Switch power off then on The problem continues Y N Return to service call procedures Correct the command Change the ART command where an error has occurred 116 746 Form synthesis error The specified form is not registered Procedure Switch power off then on The problem continues Y N Return to service call procedures Use a registered form or register a necessary form ...

Page 437: ...lation will be negative Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on No actions required 116 748 White page detected Detection Conditions There is no drawing data in the page data Procedure Switch power off then on The problem continues Y N Return to service call procedures Again switch power off then on No actions re...

Page 438: ...X Procedure Switch power off then on The problem continues Y N Return to service call procedures Attached document failure of email to XXX No actions required 116 790 Printed without the stapler Procedure Switch power off then on The problem continues Y N Return to service call procedures Printed without the stapler No actions required ...

Page 439: ...lace 3 5V LVPS PL 9 1 Switch on the power Measure the AC voltage between the white and black wires in p15 on the 3 5V LVPS Figure 1 110 or 220 VAC is measured Y N Go to the AC Power RAP Connect the black meter lead to DC COM or frame Measure DC voltage at p510 on the 3 5 V LVPS Figure 1 Voltages are measured as shown Y N Replace the 3 5V LVPS PL 9 1 There is a short circuit in 3 5 VDC distribution...

Page 440: ...1 Resistance is 1 ohm or less Y N Replace 5V LVPS PL 9 1 Switch on the power Measure the AC voltage between the black and white wires in P16 on the 5V LVPS Figure 1 110 or 220 VAC is measured Y N Go to the AC Power RAP Measure the DC voltage at P511 on the 5V LVPS Figure 1 Voltages are measured as shown Y N Replace the 5V LVPS PL 9 1 There is a short circuit in 5 VDC distribution Go to the 5 VDC S...

Page 441: ...Noise Filter PWB fs77 and fs76 Y N If the Circuit Protector on the Noise Filter PWB is tripped reset it If it is not tripped replace the Noise Filter PWB PL 9 2 110 220 240 VAC is measured between the Main Power Switch FS57 and Noise Filter PWB fs76 Y N Check the wire between the MAIN POWER Switch and the NOISE FILTER PWB for an open circuit and poor contact 110 220 240 VAC is measured between the...

Page 442: ...phics are visible Procedure NOTE If a Status Code is displayed go to status code RAP Switch off the power Listen to the cooling fans at the rear of the machine and switch on the power Cooling fans are audible either momentarily or continuously Y N There is a 5 VDC failure Go to the 5 VDC RAP There is a 3 5 VDC failure Go to the 3 5 VDC RAP ...

Page 443: ...B There is 5VDC measured between the sensor Pin 1 and Pin 3 Y N There is 5VDC measured between the PWB Pin 4 and Pin 5 Y N Replace the PWB Check the wire between the PWB Pin 4 and the sensor Pin 1 and between the PWB Pin 5 and the sensor Pin 3 for an open circuit or a poor contact Replace the sensor Remove the blank sheet of paper from the sensor The display changed Y N Remove the sensor connector...

Page 444: ...sor Unblock the sensor The display changed Y N There is 5VDC measured between the sensor Pin 2 and GND Y N Check the wire between the sensor Pin 2 and the PWB Pin 8 for an open circuit or a poor contact If the check is OK replace the PWB There is 5VDC measured between the sensor Pin 1 and Pin 3 Y N Check the wire between the PWB Pin 4 and the sensor Pin 1 and between the PWB Pin 5 and the sensor P...

Page 445: ... poor contact If the check is OK replace the PWB There is 5VDC measured between Pin 1 of the Switch and GND Y N Replace the switch Check the wire between the PWB Pin 4 and the switch Pin 1 for an open circuit and poor contact If the check is OK replace the PWB De actuate the switch The display changed Y N Remove the connector on the switch The display changed Y N Check for a short between the swit...

Page 446: ... 3 and GND Y N There is 24VDC measured between Pin 2 of the Solenoid Clutch and GND Y N There is 24VDC measured between Pin 1 of the Solenoid Clutch and GND Y N Check the wire between the PWB Pin 4 and the solenoid clutch Pin 1 for an open circuit and poor contact If the check is OK replace the PWB Replace the solenoid clutch Check the wire for a short between the PWB Pin 3 and the solenoid clutch...

Page 447: ...dure Turn off the power Remove the PWB connector There is 10 Ohmís or less measured between the connector Pin 3 and the frame Y N Replace the PWB Check for a short circuit to frame of the circuit between PWB Pin 3 and the solenoid clutch Pin 2 If the check is OK replace the solenoid clutch Figure 1 Solenoid Clutch CD ...

Page 448: ...nd GND Y N There is 24VDC measured between the Motor Pin 2 of the Motor and GND Y N There is 24VDC measured between the Motor Pin 1 of the Motor and GND Y N There is 24VDC measured between the PWB Pin 4 of the PWB and GND Y N Replace the PWB Check the wire between the PWB Pin 4 and the Motor Pin 1 for an open circuit or poor contact Replace the motor Check the wire between the PWB Pin 3 and the MT...

Page 449: ...99 7 Motor On Procedure Turn off the power Remove the PWB connector There is 10 Ohmís or less measured between the connector Pin 3 and the frame Y N Replace the PWB Check the wire between the connector Pin 3 and the motor Pin 2 for a short circuit If the check is OK replace the motor ...

Page 450: ...or an open circuit or poor contact Enter DC330 XXX XXX There is 24VDC measured between the PWB Pin 4 and GND Y N There is 24VDC measured between the Nip Release Solenoid Pin 3 and GND Y N Replace the Nip Release Solenoid Check the wire between the PWB Pin 4 and the Nip Release Solenoid Pin 3 for an open circuit and poor contact Follow the following when the RELEASE caused a problem Go to the DC330...

Page 451: ... Background RAP 3 8 IQ7 Deletions RAP 3 8 IQ8 Color to Color Misregistration RAP 3 10 IQ9 Skew Misregistration RAP 3 10 IQ12 Process Direction Bands Streaks and Smears RAP 3 11 IQ13 Unfused Copy RAP 3 12 IQ14 Repeating Bands Streaks Spots and Smears RAP 3 12 IQ15 Mottle RAP 3 13 IQ16 Spots RAP 3 13 IQ20 1st BTR Checkout RAP 3 14 IQ21 Developer Bias RAP 3 16 IQ22 2nd BTR Checkout RAP 3 18 IQ23 BCR ...

Page 452: ...6 02 3 2 DC1632 2240 Prelaunch Training Review Image Quality ...

Page 453: ...Q7 RAP High Frequency Bands See Defect Sample ____ Repeating interval bands that are most noticeable in low density 20 30 halftone areas of the copy These bands run perpendic ular to process direction Go to the IQ14 RAP Irregular Streak in Process Direc tion See Defect Sample ____ Streaks Usually medium width streaks of or shifts in color most noticeable in low density 20 30 halftone areas of the ...

Page 454: ...ck adjust the carriage alignment ADJ 6 1 R E error Check adjust IIT magnification ADJ 9 12 Deletions Clean the Lens the top and bottom surface of the Platen Glass and all Mirrors with Lens and Mirror Cleaner and a soft lint free cloth If the problem persists replace the Lens Kit PL 18 4 Misregistration Skew Go to the IQ9 RAP Moire Patterns in the image areas of the print that have the appearance o...

Page 455: ...e Transfer Belt Y N Go to the IQ21 RAP to check the Developer Bias If this does not resolve the prob lem go to the IQ20 RAP to check the 1st BTR bias If the problem continues check the ROS for contamination of the windows or mis alignment Check the 2nd BTR for damage or incorrect installation Go to the IQ22 RAP to check the Backup Roll bias If the problem continues replace 2nd BTR Assembly PL 7 1 ...

Page 456: ...rimary color Y N Remove the Fuser Examine the Heat Roll and Pressure Roll for evidence of toner offset ting There is Toner adhering to the Heat Roll Y N Check for a residual image on the Transfer Belt Repair or replace the IBT Cleaner PL 5 3 as required Check the 2nd BTR for contamination Clean replace as required Clean the Heat Roll If the problem persists replace the Fuser PL 7 1 Check the Erase...

Page 457: ...6 02 3 7 DC1632 2240 IQ5 Image Quality Prelaunch Training Review Figure 1 IQ5 RAP Circuit Diagram ...

Page 458: ...he problem occurs when using heavyweight paper ensure that the correct selections are being made on the print driver If the problem is not resolved continue with this RAP NOTE Small white deletions with a sharp edge are usually caused by Fuser offsetting Go to the IQ16 Spots RAP Procedure The problem is debris centered deletions small area deletions surrounding a dark speck Y N Enter dC612 Print a...

Page 459: ...6 02 3 9 DC1632 2240 IQ7 Image Quality Prelaunch Training Review Figure 1 IQ7 RAP Circuit Diagram ...

Page 460: ...e customer that new dry 24 lb Xerox COLOR Xpressions NASG or 90 GSM Colortech ESG paper is the specified paper for use in the DocuColor 1632 2240 The problem occurs only in the Printer Mode Y N The defect occurs when the document is manually registered on the platen glass Y N Ensure that the Document Transport Belt is clean Check the Document Handler Adjustments ADJ 5 1 through ADJ 5 7 If the prob...

Page 461: ... for evidence of toner clumping If clumping is found replace the Developer PL 6 2 if this does not resolve the problem The defect is a full width LE TE process direction deletion Y N Remove the Fuser Assembly Examine the Heat Roll for damage or contamination Clean or replace as required PL 7 1 If the Fuser is OK check the Developer Housing PL 6 2 Repair or replace as required If the problem remain...

Page 462: ...e the distance between the repeating defects Locate the distance on the table below Perform the indicated repair actions Table 1 Repeating Defects Repetition spacing Component s Repair Actions 4 mm High Frequency Band ing Replace the ROS 28 3 mm Developer Mag Roll Check Developer roll bias for floating or shorting out Replace Developer Housing PL 6 2 if required 44 mm Drum Cartridge Replace the Dr...

Page 463: ...ntam ination If the problem persists replace the ATC Sensor PL 6 2 Replace the Drum Cartridge see Machine Consumables in Section 6 IQ16 Spots RAP Initial Actions Ensure that the paper in use is fresh dry and within specification for weight and quality Check print driver and copier control panel settings to ensure the media is being un in the proper mode Compare the spots against the samples in the...

Page 464: ...6 02 3 14 DC1632 2240 IQ20 Prelaunch Training Review Image Quality IQ20 1st BTR Checkout RAP Procedure Y N TBD refer to Figure 1 ...

Page 465: ...6 02 3 15 DC1632 2240 IQ20 Image Quality Prelaunch Training Review Figure 1 IQ20 RAP Circuit diagram ...

Page 466: ...N There is 24 VDC from J 501 pin 13 to J 501 pin 10 on the HVPS T5 PWB Y N There is 24 VDC from J 553 pin 2 to J 553 pin 4 on the I F PWB Y N Go the 24 VDC Wirenets to troubleshoot this problem Go to Flag 2 Check for an open circuit Check that the HVPS Control PWB is seated correctly If the problem continues replace the HVPS T5 PWB PL 9 1 Go to Flag 1 Check for an open circuit or a short circuit t...

Page 467: ...6 02 3 17 DC1632 2240 IQ21 Image Quality Prelaunch Training Review Figure 1 IQ21 RAP Circuit Diagram ...

Page 468: ...6 02 3 18 DC1632 2240 IQ22 Prelaunch Training Review Image Quality IQ22 2nd BTR Checkout RAP Procedure Y N TBD refer to Figure 1 ...

Page 469: ...6 02 3 19 DC1632 2240 IQ22 Image Quality Prelaunch Training Review Figure 1 IQ22 RAP Circuit Diagram ...

Page 470: ...heck the wires associated with the problem color for an open circuit If the wires are OK check the HV outputs at P 581 for open circuits or loose contacts If the problem per sists replace the Drum Cartridge for the affected color see Machine Consumables in Section 6 If this does not resolve the problem replace the HVPS T7 PWB PL 9 1 Figure 1 IQ23 RAP Circuit Diagram A A ...

Page 471: ...ity and high density bands should be uniform from front to rear This can be tested by folding the copy in the center and comparing the front side of the copy to the rear side of the copy at location C Both the high density and low density locations should exhibit even front to rear density D Color Gradation This area should exhibit a decreasing density of each of the colors from 100 density to 5 d...

Page 472: ...erance ï Trays 1 through 4 10mm 2 0mm 2 4mm for 2nd side of duplex job ï Tray 5 10mm 2 4mm Lead Edge Skew For skew from front to rear the distance from the lead edge of the paper to the targets at LE1 and LE3 are measured The measurements must match each other to within the tolerance below ï Trays 1 through 4 within 1 5mm 2 0mm for 2nd side of duplex job ï Tray 5 within 2 0mm Side Edge Skew For sk...

Page 473: ...6 02 3 23 DC1632 2240 Image Quality Specifications Image Quality Prelaunch Training Review Figure 2 Color and Geometric Test Patterns ...

Page 474: ...6 02 3 24 DC1632 2240 Image Quality Specifications Prelaunch Training Review Image Quality ...

Page 475: ... 5 19 Platen Belt 4 38 Imaging REP 6 1 ROS 4 41 REP 6 2 Platen Glass 4 42 REP 6 3 IIT Top Cover 4 43 REP 6 4 Lens Kit 4 43 REP 6 11 Carriage Cables 4 44 REP 6 12 Carriage Motor 4 49 REP 6 13 Exposure Lamp 4 50 REP 6 14 Lamp Wire Harness 4 51 Paper Trays REP 7 1 Tray 5 4 53 REP 7 2 Tray 5 Feed Roll 4 54 REP 7 3 Tray 1 Feeder 4 55 REP 7 4 Tray 1 Feed Lift Motor 4 55 REP 7 5 Tray 1 Paper Size Sensor ...

Page 476: ...144 REP 14 3 Right Cover 4 144 REP 14 4 Rear Left Middle Cover 4 145 REP 14 5 Rear Left Upper Cover 4 145 REP 14 6 Left Lower Cover Assembly 4 146 REP 14 7 Cover Assembly 4 146 REP 14 8 Fuser Cover 4 147 REP 14 9 Rear Cover 4 148 REP 14 10 Inner Cover 4 148 REP 14 11 Left Cover Assembly 4 149 REP 14 12 Lower Cover 4 149 ADJUSTMENTS DADF ADJ 5 1 DADF Side Registration 4 151 ADJ 5 2 DADF Counterbala...

Page 477: ...P Jís 4 b Loosen Lower Screws 2 c Remove upper Screws 2 and remove 3 3 5 VDC Power Supply Chassis Figure 1 Removing 3 3 5 VDC Power Supply Chassis REP 1 2 MCU PWB Parts List on PL 13 1 Removal 1 If a new PWB will be installed record NVM values for new PWB WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to...

Page 478: ... f Lift outer end of Chassis to disconnect Hidden Connector and then remove Chassis Figure 1 Removing ESS Chassis Replacement NOTE If the ESS PWB will be replaced with a new ESS PWB discard the MAC ROM from the new ESS PWB and install the MAC ROM removed from the old ESS PWB REP 1 4 3 3 V LVPS or 5 V LVPS Parts List on PL 9 1 Removal WARNING To avoid personal injury or shock do not perform repair ...

Page 479: ...on PL 9 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine CAUTION HVPS can be damaged by an electrostatic discharge Observe all ESD procedures to avoid component damage 1 Remove Rear Cover REP 14 2 2 Remove High Voltage Power Supply Chassis Figure 1 a Loosen screw and disconnect Gro...

Page 480: ...ward machine rear ï T7 HVPS Developer Bias and Charge is power supply toward machine front REP 1 8 I F Interface PWB Parts List on PL 9 1 Removal 1 Perform NVRAM Save WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 2 Remove Right Cover REP 14 3 3 Remove Top Cover REP 14 1 4 Remove Rear Cove...

Page 481: ...repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 14 2 2 Remove Upper Rear Left Cover REP 14 4 3 Remove 24 V LVPS REP 1 5 4 Remove 24 VDC LVPS Chassis Figure 1 a Remove Top Screw b Remove upper harnesses from Harness Clips 2 c Disconnect Fan P J and remove harness from Harness Clip d Loosen Screws 4 e Remove 24 VDC LVPS Chas...

Page 482: ...WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 14 2 2 Remove 24 V LVPS REP 1 5 3 Remove 24 VDC LVPS Chassis REP 1 9 4 Remove HVPS T6 REP 1 10 5 Remove AC Drive PWB Figure 1 a Remove Screws 2 and Bracket b Carefully observe position of wiring harnesses and AC Wires f...

Page 483: ... applied to the machine CAUTION The ESS PWB has a lithium battery Dispose of the used battery following the manufacturers instructions after replacing Do not throw it away at customer s site 1 Remove Right Cover REP 14 3 2 Remove Top Cover REP 14 1 3 Remove Rear Cover REP 14 2 4 Remove ESS Top Cover PL 13 1 CAUTION Protect Hard Drive Harness Hard Drive is mounted to ESS Top Cover Hard Drive har ne...

Page 484: ...tool may be required 5 Remove ESS PWB Figure 1 Figure 1 Removing ESS PWB 2 Remove ESS NVM 3 Remove Postscript Font ROM 4 Remove ESS Firmware EPROMS 5 Remove RAM 1 Remove MAC ROM 6 Disconnect P J 9 Disconnect Fan P J 10 Remove Screws 9 and remove ESS PWB 8 Remove jacks from plate 7 Remove RAM ...

Page 485: ...over PL 13 1 CAUTION Protect Hard Drive Harness Hard Drive is mounted to ESS Top Cover Hard Drive har ness remains connected to ESS PWB while removing ESS Top Cover a Remove screws 11 from ESS Top Cover b Lift ESS Top Cover and place it upside down on Toner Cartridges CAUTION The ESS PWB has a lithium battery Dispose of the used battery following the manufacturers instructions after replacing Do n...

Page 486: ...6 02 4 12 DC1632 2240 REP 1 13 Prelaunch Training Review Repairs and Adjustments ...

Page 487: ... 24 VDC LVPS Chassis REP 1 9 6 Remove Developer High Voltage Power Supply REP 1 10 7 Remove AC Drive PWB REP 1 11 8 Remove Main Drive Motor Assembly Figure 1 a Carefully observe position of wiring harnesses for later reinstallation b Disconnect Harness P Jís 5 c Disconnect Harness P Jís 3 d Remove harness from Harness Clips 3 e Disconnect HV Wire NOTE In next step do not remove small round head sc...

Page 488: ...Drive Motor REP 4 3 Developer Drive Motor Parts List on PL 1 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 14 2 2 Remove High Voltage Power Supply Chassis REP 1 6 NOTE Step 3 can be omitted if Low Voltage Power Supply P Jís are disconnected before per for...

Page 489: ...Power Supply P Jís are disconnected before per forming step 7 4 Remove 24 V LVPS REP 1 5 5 Remove 24 VDC LVPS Chassis REP 1 9 6 Remove Control Chassis REP 1 3 7 Remove High Voltage Power Supply Chassis REP 1 6 NOTE In next step do not disconnect P Jís 8 Loosen Interface PWB chassis mounting screws 2 and move chassis up REP 1 8 9 Remove Photoreceptor Module Drive Motor REP 4 2 10 Remove Developer H...

Page 490: ...6 02 4 16 DC1632 2240 REP 4 4 Prelaunch Training Review Repairs and Adjustments ...

Page 491: ...ry or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Disconnect connector Figure 1 Figure 1 Disconnecting Connector 2 Remove Screws 2 and remove DADF Figure 2 Figure 2 Removing DADF Replacement 1 Check DADF Side Registration ADJ 5 1 Check DADF Top Registration ADJ 5 5 Connector ...

Page 492: ...r shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Front Cover PL 20 1 2 Remove Registration Gate Solenoid Figure 1 a Disconnect connector b Release clamps 2 and remove wire c Loosen screws 2 d Remove Registration Gate Solenoid Figure 1 Removing Registration Gate Solenoid Connector Screws 2 Clamps 2 ...

Page 493: ... 1 Remove DADF REP 5 1 2 Remove Rear Cover REP 5 18 3 To remove Left Counterbalance go to step 4 To remove Right Counterbalance go to step 5 4 Remove Left Counter Balance Figure 1 a Remove Screws 4 b Remove Left Counterbalance c Mark counterbalance as Left Figure 1 Removing Left Counterbalance 5 Remove Right Counterbalance Figure 2 a Remove Terminals 2 b Remove Screws 4 c Remove Right Counterbalan...

Page 494: ... and Adjustments Replacement 1 If new counterbalances are installed position as shown Figure 3 If counterbalances are reinstalled install according to marks made in steps 4c or 5d Figure 3 Install Left Right Counterbalance Left Counterbal ance Right Counter balance ...

Page 495: ...o avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 5 18 2 Remove DADF Control PWB Figure1 a Disconnect connectors 7 b Remove DADF Control PWB from PWB supports 3 Figure 1 Removing DADF Control PWB Connectors Support 1 Supports 2 ...

Page 496: ...ury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 5 18 2 Remove Feed Motor Assembly Figure 1 a Disconnect connector b Release clamps 3 and remove harness c Loosen Screws 2 d Remove Feed Motor Assembly Figure 1 Removing Feed Motor Assembly Connector Clamps 3 Screws 2 ...

Page 497: ...he Nudger Rolls and Feed Rolls as an assembly Otherwise continue below 2 Open DADF Top Cover and remove Inner Cover Figure 1 a Open Top Cover b Loosen screws 2 c Remove Inner Cover Figure 1 Removing Inner Cover 3 Remove Nudger Rolls Figure 2 a Remove Clips 2 b Remove Nudger Rolls 2 Figure 2 Remove Nudger Rolls Replacement NOTE Nudger Rolls rotate freely in direction of document movement NOTE After...

Page 498: ...ve Inner Cover Figure 1 a Open Top Cover b Loosen screws 2 c Remove Inner Cover Figure 1 Removing Inner Cover 2 Remove Feed Roll Assembly Figure 2 a Remove clip b Slide bearing c Remove Feed Roll Assembly Figure 2 Removing Feed Roll Assembly Replacement NOTE Feed Rolls rotate freely in direction of document movement NOTE After replacing Feed Roll reset HFSI counter Enter dC135 HFSI Counters Diag S...

Page 499: ...form repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Top Cover 2 Remove following a Front Cover PL 20 1 b Entrance Tray PL 20 1 3 Remove Lower Chute Assembly Figure 1 a Open Document Feed Upper Chute b Loosen screws 2 c Remove Lower Chute Assembly Figure 1 Removing Lower Chute Assembly Screws 2 Document Feeder Upper Chute Top Cover ...

Page 500: ...al power applied to the machine 1 Open Top Cover 2 Remove following a Front Cover PL 20 1 b Entrance Tray PL 20 1 3 Remove Lower Chute Assembly REP 5 8 4 Remove Retard Roll Figure 1 Figure 1 Removing Retard Roll Replacement CAUTION While replacing Retard Roll make sure that Retard Roll Plastic Guide is in correct position 2 Remove Spring 3 Remove Clip 4 Remove Shaft 5 Remove Bracket 6 Remove Shaft...

Page 501: ...ch on or electrical power applied to the machine 1 Open Top Cover 2 Remove following a Front Cover PL 20 1 b Entrance Tray PL 20 1 3 Remove Lower Chute Assembly REP 5 8 4 Remove Set Gate Solenoid Assembly Figure 1 Figure 1 Removing Set Gate Solenoid Assembly Replacement 1 Engage pin with slot Figure 2 Figure 2 Engaging Pin with Slot 2 Disconnect 3 Release clamp and remove wire 4 Loosen screws 2 an...

Page 502: ...raining Review Repairs and Adjustments 2 Install Set Gate Solenoid Assembly Figure 3 Figure 3 Installing Set Gate Solenoid Assembly 1 Position Solenoid on Screws 2 Move Solenoid as shown and tighten Screws 2 3 Connect and secure harness in clip ...

Page 503: ... electrical power applied to the machine 1 Open Top Cover 2 Remove following a Front Cover PL 20 1 b Entrance Tray PL 20 1 3 Remove Lower Chute Assembly REP 5 8 4 Disconnect P J580 and remove Registration Sensor Figure 1 Figure 1 Removing Registration Sensor Replacement 1 When installing Registration Sensor align holes with bumps and tighten screw Figure 2 Figure 2 Installing Registration Sensor 1...

Page 504: ...air or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Top Cover 2 Remove following a Front Cover PL 20 1 b Entrance Tray PL 20 1 3 Remove Lower Chute Assembly REP 5 8 4 Remove Set Gate Solenoid Assembly REP 5 10 5 Remove Size Sensors 1 2 front rear Figure 1 Figure 1 Removing Size Sensors 1 2 1 Remove screws 2 2 Disconnect plugs 3 Remove screws 2 an...

Page 505: ... with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 5 18 2 Remove DADF Belt Motor Assembly Figure 2 Figure 1 Removing DADF Belt Motor Assembly Replacement NOTE Align motor bracket with marks on frame before tightening screws 1 Mark position of motor bracket on frame near all four mounting screws 2 Disconnect motor con nector 3 Loosen screws 4 4 Remove Belt ...

Page 506: ...rical power applied to the machine 1 Remove following a Front Cover PL 20 1 b Rear Cover REP 5 18 c Top Cover PL 20 2 2 Loosen screws 2 and remove Feed Motor from mounting REP 5 5 3 Remove Duplex Sensor Figure 1 a Remove screws 2 b Lift Duplex Chute to disengage lower mounts c Lift rear end of Duplex Chute so that Duplex Sensor is visible Harness remains connected d Remove screw and remove Duplex ...

Page 507: ...nt activities with the power switch on or electrical power applied to the machine NOTE Do not damage or scratch surface of Registration Pinch Roll Scratches may cause skewing 1 Remove following a Front Cover PL 20 1 b Rear Cover REP 5 18 c Registration Gate Solenoid REP 5 2 2 Remove Gate Figure 1 Figure 1 Removing Gate 2 Remove screws 4 4 Remove Gate 3 Remove Screws 2 1 Remove Belt from Pulley Rem...

Page 508: ...emove Registration Pinch Roll Figure 3 Figure 3 Removing Registration Pinch Roll 1 Observe position of Springs 3 Remove Screws 2 4 Remove Gate while containing Springs 2 Close DADF CAUTION Plastic edge on Gate is fragile 2 Remove C Clip and longer Spring 1 Remove C Clip shorter Spring and Bearing 3 Remove Regis tration Pinch Roll ...

Page 509: ... machine 1 Remove Rear Cover REP 5 18 2 Remove Exit Motor Assembly Figure 1 a Disconnect connector b Release clamps 2 and remove wire c Loosen screws 2 d Remove belt e Remove Exit Motor Assembly Figure 1 Removing Exit Motor Assembly Replacement NOTE Belt should be tight but not stretched before tightening motor mounting screws Figure 2 Figure 2 Tightening Exit Motor Assembly Mounting Screws 1 Disc...

Page 510: ...epair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Front Cover PL 20 1 2 Remove Document Transport Figure 1 a Loosen screws 3 CAUTION Document Handler rises quickly after lowering when Document Transport is removed b Support bottom of Document Transport and remove it by pulling up and off mounting screws Figure 1 Removing Document Transport ...

Page 511: ...NG To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine CAUTION LED harness breakage occurs if Rear Cover is removed without disconnecting LED plug 1 Loosen Screws 3 and remove Rear Cover enough to disconnect LED harness from DADF Control PWB ...

Page 512: ... machine NOTE After replacing Platen Belt reset HFSI counter Enter DC135 HFSI Counters Diag Screen NVM 005 805 WARNING Switch off the power and disconnect power cord 1 Remove Front Cover PL 20 1 2 Remove Document Transport REP 5 17 3 Remove Platen Belt Figure 2 a Loosen screws 2 b Move shaft support in direction of arrow c Remove Platen Belt Figure 1 Removing Platen Belt Replacement NOTE Lock shaf...

Page 513: ...Install Platen Belt 1 Connect power cord and switch on power 2 Enter DC330 5 055 Press START button and press the Stop button in 15 seconds Check the belt position If the belt has moved to either side 3 Rotate Platen Belt for 15 seconds Press STOP button Check the Belt position If the belt moved to either side check the installation of the Shaft Supports CORRECT INCORRECT ...

Page 514: ...6 02 4 40 DC1632 2240 REP 5 19 Prelaunch Training Review Repairs and Adjustments ...

Page 515: ...ver REP 14 3 2 Remove Rear Cover REP 14 2 CAUTION Image quality defects result if covers on ROS cleaning openings are removed 3 Remove ROS Figure 1 a Carefully observe position of wiring harness for later reinstallation b Remove Harness from Harness Clips c Disconnect Harness P Jís 2 d Remove Screws 2 e Pull out ROS to remove it Figure 1 Removing ROS Replacement After machine reassembly perform fo...

Page 516: ...rform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open DADF 2 Remove Platen Glass Figure 1 Figure 1 Removing Platen Glass Replacement NOTE Press Platen Glass in direction of arrow A Press Right Side Plate in direction of arrow B Figure 2 Figure 2 Positioning Platen Glass 1 Remove screws 2 2 Remove Guide 3 Remove Platen Glass ...

Page 517: ...er to access harness connectors 2 Disconnect P Jís and remove IIT Top Cover REP 6 4 Lens Kit Parts List on PL 18 4 Removal 1 Remove Platen Glass REP 6 2 CAUTION In the following do not remove any red screws 2 Remove the Lens CCD Chassis Figure 1 a Mark the position of the APS Sensor bracket b Remove the Screw 1 and the APS Sensor with bracket c Remove Lens Cover Screws 6 and Lens Cover d Disconnec...

Page 518: ...cables separately 1 Remove DADF REP 5 1 2 Remove Platen Glass REP 6 1 3 Remove IIT Top Cover REP 6 3 4 DADF machines Remove registration gate and plate Figure 1 a 1 Remove screws 2 b 2 Remove Registration Gate c 3 Remove screws 2 d 4 Remove plate Figure 1 Removing Registration Gate and Plate 5 Remove Full Rate Carriage from IIT Frame REP 6 14 Keep lamp wire harness connec tor connected 6 Move Half...

Page 519: ...emove Carriage Cable Figure 3 a Remove spring b Separate spring and cable c Pull out ball from hole d Remove cable Figure 3 Removing Carriage Cable Replacement 1 Wind Carriage Cable into pulley Figure 4 a Insert Carriage Cable Ball into groove of pulley Figure 4 Winding Carriage Cable ...

Page 520: ... and Adjustments b Wind cable spring hook side onto pulley for 2 5 turns Tape and lock cable on spring hook on frame Figure 5 Figure 5 Locking Cable c Wind cable ball side onto pulley for 2 4 turns Tape and lock cable wound on pulley Figure 6 Figure 6 Locking Cable ...

Page 521: ...riage cable windings front rear Figure 7 Reconfigure as required Figure 7 Carriage Cable Windings 2 Install Carriage Cable ball side Figure 8 a Hook cable to pulley from bottom to top b Hook cable to large pulley in Half Rate Carriage from top to bottom c Insert ball into frame hole Figure 8 Installing Carriage Cable ball side ...

Page 522: ... Rate Carriage from bottom to top c Hook cable to stud from bottom to top d Install spring on cable spring hook side e Hook spring onto frame Figure 9 Installing Carriage Cable spring hook side 4 Remove tape from cable 5 Install Full Rate Carriage in IIT Frame 6 Adjust positions of Full Rate Half Rate Carriages ADJ 6 1 7 Manually move Full Rate Carriage to make sure it moves smoothly 8 Install rem...

Page 523: ...r shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove DADF REP 5 1 2 Remove Platen Glass REP 6 2 3 Remove IIT Top Cover REP 6 3 4 Remove Carriage Motor Figure 1 a Release clamps 2 b Disconnect connector c Remove screws 3 d Remove spring e Remove Carriage Motor Figure 1 Removing Carriage Motor ...

Page 524: ...with the power switch on or electrical power applied to the machine CAUTION Avoid touching exposure lamp with your bare hands during removal or installation Oil from your hands will contaminate surface of lamp 1 Open DADF REP 5 1 2 Remove Platen Glass REP 6 2 3 Move Full Rate Carriage to frame notch 4 Remove Exposure Lamp Figure 1 a Disconnect connector b Remove screw c Remove Exposure Lamp Figure...

Page 525: ...er switch on or electrical power applied to the machine 1 Remove DADF REP 5 1 2 Remove Platen Glass REP 6 2 3 Remove IIT Top Cover REP 6 3 4 Disconnect Lamp Wire Harness connector and release Clamp Hook Figure 1 a Disconnect connector b Release clamp c Remove clamp d Release hook Figure 1 Disconnecting Lamp Wire Harness 5 Remove Full Rate Carriage Figure 2 a Remove screws 2 b Remove Full Rate Carr...

Page 526: ...Lamp Wire Harness from Full Rate Carriage Figure 3 a Flip Full Rate Carriage b Remove screw c Remove guide d Disconnect connector e Remove Lamp Wire Harness Figure 3 Removing Lamp Wire Harness Replacement NOTE After reinstalling parts adjust positions of Full Rate Half Rate Carriages ADJ 6 1 ...

Page 527: ... Left Cover REP 14 4 4 Close Left Door Transport 5 Remove Tray 5 Figure 1 a Observe position of harness for later reinstallation b Disconnect Tray 5 connector c Disconnect harness Clip from frame d Remove Screws 2 e Pull out Tray 5 while applying a small amount of lifting force to right side Figure 1 Removing Tray 5 Replacement CAUTION Duplex Paper Guide must be in up position before installing Tr...

Page 528: ...tch Cover REP 14 6 3 Remove Upper Rear Left Cover REP 14 4 4 Close Left Door Transport 5 Remove Tray 5 REP 7 1 6 Remove Chute Figure 1 a Remove Screws 3 b Lift to remove Chute Figure 1 Removing Chute 7 Remove Feed Roll Figure 2 a Release Locking Tab from groove on shaft and slide Lock Roll away from Feed Roll b Slide Feed Roll to disengage drive pin and remove Feed Roll Figure 2 Removing Feed Roll...

Page 529: ...Tray 1 Left Door 3 Remove Tray 1 Feeder Figure 1 Figure 1 Removing Tray 1 Feeder REP 7 4 Tray 1 Feed Lift Motor Parts List on PL 2 4 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Pull out Tray 1 to paper loading position 2 Open Tray 1 Left Door 3 Remove Tray 1 Feeder REP 7 3 4 R...

Page 530: ...emove Chassis for 3 3 VDC and 5 VDC Low Voltage Power Supply a Release harnesses from harness clips 3 b Remove screws 4 and remove Chassis 5 Remove Developer Drive Module REP 4 3 6 Remove Tray 1 Paper Size Switch Figure 1 a Disconnect P J b Remove Screws 2 and remove Tray 1 Paper Size Switch Figure 1 Removing Tray Paper Size Switch REP 7 6 Tray 3 Parts List on PL 16 1 Removal WARNING To avoid pers...

Page 531: ...Remove Tray 4 Figure 1 a Pull out Tray 4 b Remove Transport Screws 2 c Remove Tray Lock Screws 2 d Remove Tray Lock e Pull out Tray 4 to remove it Figure 1 Removing Tray 4 REP 7 8 Tray 1 Parts List on PL 2 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Pull out Tray 1 2 Lift en...

Page 532: ... 9 Tray 2 Parts List on PL 16 2 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Pull out Tray 2 2 Lift end of tray to disengage lock on rail not visible and remove tray ...

Page 533: ...shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Pull out Tray 2 2 Remove the Left Lower Cover PL 16 16 3 Remove the Tray 2 Feeder Figure 1 Figure 1 Removing the Tray 2 Feeder 1 Loosen Screw and move Bracket 2 Release Wire Har ness from Clamp and disconnect P J 3 Remove Screws 2 and Feeder ...

Page 534: ...applied to the machine 1 Remove Tray 2 2 Pull out Tray 3 and Tray 4 3 Open the Left Cover 4 Remove the Lower Chute 5 Remove the Tray 3 Feeder Assembly Figure 1 Figure 1 Removing the Tray 3 Feeder Assembly 6 Remove the Tray 3 Feeder from mounting bracket Figure 2 Figure 2 Removing Tray 3 Feeder from Bracket 1 Remove Screws 2 2 Release Wire Harness and disconnect P J 3 Loosen Screw 1 4 Remove Screws...

Page 535: ...air or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the Tray 2 2 Pull out the Tray 3 4 3 Remove the Stud Bracket Figure 1 Figure 1 Removing Stud Bracket 4 Remove the Tray 4 Feeder Assembly Figure 2 Figure 2 Removing the Tray 4 Feeder Assembly Remove Screw and Bracket 1 Disconnect P J 2 Loosen Screw 3 Remove Screw and Feeder Assembly ...

Page 536: ...Tray 4 Feeder Guides Figure 3 Figure 3 Removing the Guides 6 Remove Brackets from Tray 4 Feeder Assembly Figure 4 Figure 4 Removing the Brackets 1 Remove Screws 2 and Upper Guide 2 Remove Screws 2 and Lower Guide 1 Remove Screws 2 and Bracket 2 Remove Screw and Bracket 3 Remove Screw and Bracket ...

Page 537: ...with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 14 2 2 Remove Power Switch Cover REP 14 6 3 Remove Upper Rear Left Cover REP 14 4 4 Close Left Cover Assembly 5 Remove Tray 5 REP 7 1 6 Remove Fuser Front Cover REP 14 8 7 Disconnect Electrical Connectors 3 Figure 1 Figure 1 Disconnecting Electrical Connectors 3 1 Disconnect 3 2 Remove Screw and Cover 3 Mov...

Page 538: ...gage Motion Damper gears and connect stop arm on Stop Pin Figure 3 CAUTION Before closing Left Cover Assembly to connect harness hold up black plastic Duplex Baffle while closing transport Figure 3 Aligning Marks on Motion Damper 1 Remove Clip and disconnect Stop 2 Support Left Cover Assembly while per form steps 3 and 4 3 Remove Screw and lift up Stop Arm 4 Lower Left Cover Assembly and then lift...

Page 539: ...low Duplex Paper Guide to swing down 7 Swing Duplex Paper Guide back and forth while carefully pushing Duplex Paper Guide toward rear Key in front hinge pin will enter hinge pin slot and front hinge pin will disen gage hinge pin hole Move Duplex Paper Guide toward front to disengage rear hinge pin Replacement Install Left Cover Assembly on hinge pins manually align marks on Motion Damper then tip ...

Page 540: ...e Duplex Transport Assembly Figure 1 Removing Duplex Transport Assembly Replacement REP 8 5 Inverter Transport Parts List on PL 11 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Left Cover Assembly 2 Remove Inverter Transport Figure 1 a Remove E rings 2 Bearings 2 and Tran...

Page 541: ...14 4 4 Close Left Cover Assembly 5 Remove Tray 5 REP 7 1 6 Remove Left Cover Assembly REP 8 1 7 Remove Registration Transport Assembly Figure 1 a Observe position of harness for later reinstallation b Remove Screws 2 c Pivot top of Registration Transport out and disconnect Harness d Lift to remove Registration Transport Figure 1 Removing Registration Transport Assembly Replacement NOTE bearing is ...

Page 542: ...nt activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Fuser Front Cover REP 14 8 3 Remove Rear Cover REP 14 2 4 Remove Power Switch Cover REP 14 5 5 Remove Exit Transport Figure 1 a Disconnect P Jís 2 b Remove Screws 3 c Rotate Exit Transport slightly to disengage Tab and then lift to remove Exit Trans port Figure 1 Removing Exit Transport P ...

Page 543: ... image quality defects Use caution when Drum Cartridge is removed from machine d Place Drum Cartridge in a black bag REP 9 2 ROS Shutter Motor Parts List on PL 8 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 14 2 2 Remove Power Switch Cover REP 14 6 3 Rem...

Page 544: ...idge Cover b Remove Screw c Remove Waste Toner Cartridge Cover Figure 1 Removing Waste Toner Cartridge Cover REP 9 4 Waste Toner Cartridge Parts List on PL 4 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Waste Cartridge Figure 1 a Open Waste Cartridge...

Page 545: ... Full Sensor 5 Remove Waste Cartridge Full Sensor Figure 2 a Push against Sensor Head while releasing Locking Tabs b Disconnect sensor from harness Figure 2 Removing Waste Cartridge Full Sensor REP 9 6 Inner Cover Parts List on PL 10 2 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine...

Page 546: ...lowed in order by M C then K They must be reinstalled in reverse order of removal which is install K C M and then Y 6 Prepare to remove Toner Transport Figure 1 a Carefully pull out Toner Outlet Door while holding Housing back to shut off toner out let Figure 1 Closing Toner Outlet 7 Remove Toner Transport Figure 2 a Remove Screw CAUTION Connection Tube may separate from upper or lower housing Agi...

Page 547: ... 5 Remove Fuser Front Cover REP 14 8 6 Release and move Xerographic Release Lever half way down 7 Remove Dispenser Assembly Cover REP 9 6 8 Remove all Dispenser Assemblies REP 9 7 CAUTION Note position of harnesses Correct harness routing is required for assembly NOTE In next step do not remove sensor 9 Remove housing for Waste Cartridge Full Sensor REP 9 5 10 Disconnect Developer Housing Plugs 4 ...

Page 548: ...e Screw from Inner Left Harness Cover and remove cover d Remove Developer Housing Harnesses from additional harness clips not shown under Harness Cover Figure 2 Disconnecting Developer Harnesses 12 Remove Plate Assembly Figure 3 a Remove Screws 6 b Pull Plate Assembly toward front to remove it Ensure harnesses are cared for Figure 3 Removing Plate Assembly Harness P Jís 3 Harness Clip Screw Inner ...

Page 549: ...embly REP 9 8 CAUTION IBT belt damage results when Developer Housing is removed carelessly 11 Remove Developer Housing Figure 1 Figure 1 Removing Developer Housing Replacement NOTE If installing a new Developer Housing go to step 1 If reinstalling existing developer housing go to 5 1 Install new Developer REP 9 10 as required 2 Remove ATC Sensor Setup Data Tag from new Developer Housing On tag hig...

Page 550: ...ve all Dispenser Assemblies REP 9 7 NOTE In next step do not remove sensor 9 Remove housing for Waste Cartridge Full Sensor REP 9 5 NOTE In next step it may not be necessary to disconnect harnesses for Plate Assembly PL 4 2 to remove a developer housing 10 Remove Plate Assembly REP 9 8 11 Remove Developer Housing REP 9 9 12 Remove Developer Figure 1 a Carefully observe position of wiring harness f...

Page 551: ...vities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Drum Cartridges 3 Remove Fuser Front Cover REP 14 8 4 Release and move Xerographic Release Lever half way down 5 Remove Dispenser Assembly Cover REP 9 6 6 Remove all Dispenser Assemblies REP 9 7 7 Remove Top Cover REP 14 1 8 Remove Right Cover REP 14 3 9 Remove Toner Dispense Module Figure 1 a Re...

Page 552: ...t Motor P J b Remove Screws 3 c Pull out to remove using care to avoid damage to steering gear Figure 1 Removing Steering Drive Motor REP 9 13 Agitator Motor Assembly Parts List on PL 4 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Waste Cartridge REP...

Page 553: ... 3 d Remove MOB Sensor Assembly Harnesses violet from additional harness clips not shown e Remove MOB Sensor Assembly Screw and pull out to remove MOB Sensor Assem bly Xerographic Release Lever must be down as shown Figure 1 Removing MOB Sensor Assembly REP 9 15 IBT Belt Assembly Parts List on PL 5 2 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities w...

Page 554: ...Replacement Ensure both rear locating pins engage holes in IBT Belt Assembly frame during installation of IBT Cleaner Assembly REP 9 17 Auger Assembly Parts List on PL 5 2 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Waste Cartridge REP 9 4 3 Release a...

Page 555: ...er Replacement Move Xerographic Release Lever to down position before reinstalling Belt Module REP 9 19 Left Hinge Right Hinge Parts List on PL 5 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Fuser Front Cover REP 14 8 3 Remove Waste Cartridge REP 9 4...

Page 556: ...move Right Cover REP 14 3 9 Remove Belt Module REP 9 15 10 Remove Xerographic Release Lever REP 9 18 11 Remove Lift Bracket Figure 1 a Remove E Rings 2 and Washers 2 b Remove Screws 4 and remove Lift Bracket c Remove Bearings 2 and Washers 2 Figure 1 Removing Lift Bracket 12 Remove Right Xerographic Lift Figure 2 a Remove Auger Mounting Screws 2 b Remove Lift Position Screw c Remove Secondary Posi...

Page 557: ... 22 Remove Left Xerographic Release Lever Bracket REP 9 19 23 Remove Front Cover REP 14 7 24 Remove K and C Toner Cartridges 25 Remove K and C Dispenser Assembly REP 9 7 NOTE In next step do not remove sensor from housing 26 Remove housing for Waste Cartridge Full Sensor REP 9 5 NOTE In next step it may not be necessary to disconnect harnesses for Plate Assembly PL 4 2 to remove a developer housin...

Page 558: ...on or electrical power applied to the machine CAUTION Cover Transfer Belt in a black bag NOTE Keep your hand off Transfer Belt 1 Remove IBT Belt Assembly REP 9 15 2 Remove IBT Cleaner Assembly REP 9 16 3 Remove Stand Plate Figure 1 a Remove Screw 2 b Remove Stand Plate in direction of arrow Figure 1 Removing Stand Plate 4 Remove Handle Figure 2 Figure 2 Removing Handle 5 Remove screws on both side...

Page 559: ...9 22 Repairs and Adjustments Prelaunch Training Review 6 Position Latch Figure 4 a Remove Screw b Remove Latch c Fix Latch Figure 4 Positioning Latch 7 Install Stand Plate Figure 5 a Install Plate Figure 5 Installing Stand Plate ...

Page 560: ...d Plate below and stand IBT Belt Assembly 9 Relax tension of Belt on both sides Figure 6 a Push up Bracket b Push up Lever and hang Pin on Hole Figure 6 Relaxing Belt Tension 10 Remove Bracket Figure 7 a Remove Screw 2 b Remove Bracket c Remove Screw 3 d Remove Bracket Figure 7 Removing Bracket ...

Page 561: ... Prelaunch Training Review 11 Pull out BUR ROLL Housing from Hole below and move it in arrow direction Figure 8 a Pull Housing b Turn Housing to move it Figure 8 Pulling Out BUR Roll Housing 12 Remove Transfer Belt Figure 9 Figure 9 Removing Transfer Belt ...

Page 562: ...eplacement 1 Install Transfer Belt with Reflector at rear Figure 10 Figure 10 Installing Transfer Belt 2 After installing Transfer Belt move it to center of IBT Frame exposed parts of IBT Drive Roll are same at In and Out sides Figure 11 Figure 11 Positioning Transfer Belt Reflector ...

Page 563: ...rs and Adjustments Prelaunch Training Review 3 If Transfer Belt is skewed or wrinkled perform following steps Figure 12 a Relax tension of Belt b Rotate Gear in arrow direction and move Transfer Belt Figure 12 Re positioning Transfer Belt ...

Page 564: ...ly REP 9 15 5 Remove Transfer Belt REP 9 22 6 Remove 1st BTR Roll Figure 1 Figure 1 Removing 1st BTR Roll REP 9 24 2nd BTR Roll Parts List on PL 2 8 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove 2nd BTR Figure 1 a Open Left Cover Assembly b Remove Screws 4 c Remove 2nd BT...

Page 565: ... half way down 7 Remove Dispenser Assembly Cover REP 9 6 8 Remove all Dispenser Assemblies REP 9 7 NOTE In next step do not remove sensor 9 Remove housing for Waste Cartridge Full Sensor REP 9 5 NOTE In next step it may not be necessary to disconnect harnesses for Plate Assembly PL 4 2 to remove a developer housing 10 Remove Plate Assembly REP 9 8 11 Remove Developer Housing REP 9 9 12 Release Har...

Page 566: ...r Y as required for color of developer housing Raise Xerographic Release Lever and install Tag in position shown Figure 3 Figure 3 Installing ATC Sensor Setup Data Tag NOTE Perform dC921 ATC Sensor Setup ADJ 9 2 1 Raise Xerographic Release Lever 2 Position Tag in correct location Tag with K highlighted Tag with C highlighted Tag with M highlighted Tag with Y highlighted ...

Page 567: ...and Adjustments Prelaunch Training Review REP 9 27 Retract Shaft Parts List on PL 5 4 Replacement NOTE Cam and Flag must be aligned as shown both on the same side Figure 1 Figure 1 Cam and Flag Alignment Correct Alignment Incorrect Alignment ...

Page 568: ...6 02 4 94 DC1632 2240 REP 9 27 Prelaunch Training Review Repairs and Adjustments ...

Page 569: ...inutes Fuser Module is hot Grasp Fuser Module using Grip Rings b Use Grip Rings to pull Fuser Module out Figure 1 Removing Fuser Module REP 10 2 Fuser Fan Parts List on PL 8 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine WARNING Personal injury may result from grasping hot areas ...

Page 570: ...th the power switch on or electrical power applied to the machine 1 Remove the Fuser Assembly REP 10 1 2 Remove the following parts ï Front Cover REP 14 7 ï Handle PL 7 2 ï Rear Cover PL 7 2 ï Handle PL 7 2 3 Disconnect P Jís 2 at rear of Fuser Figure 1 Figure 1 Disconnecting Connectors 4 Prepare Fuser at front Figure 2 Figure 2 Preparing Fuser at Front Disconnect P Jís 2 2 Remove Screw and Heat R...

Page 571: ...6 02 4 97 DC1632 2240 REP 10 3 Repairs and Adjustments Prelaunch Training Review 5 Remove Heater Rods Figure 3 Figure 3 Removing Heater Rods Remove Heater Rods ...

Page 572: ...6 02 4 98 DC1632 2240 REP 10 3 Prelaunch Training Review Repairs and Adjustments ...

Page 573: ...l WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Disconnect P J Figure 1 Figure 1 Disconnecting P J 2 Disengage Hook 2 from the Stud on both sides and remove H Transport Assembly Fig ure 2 Figure 2 Removing H Transport P J Hooks ...

Page 574: ...power applied to the machine 1 Remove the H Transport Assembly REP 12 1 2 Remove the following parts a H Transport Front Cover PL 17 3 b H Transport Rear Cover PL 17 3 c Stop PL 17 3 3 Remove the H Transport Cover Figure 1 Figure 1 Removing the H Transport Cover 4 Remove the Gate In Solenoid Assembly Figure 2 Figure 2 Removing the Gate In Solenoid Assembly 1 Remove Screw 2 2 Remove Cover 2 Remove ...

Page 575: ...iew 5 Remove the Entrance Upper Cover Figure 3 Figure 3 Removing the Entrance Upper Cover 6 Remove the input H Transport Roll Figure 4 Figure 4 Removing the H Transport Roll 1 Remove Screws 4 2 Remove Entrance Upper Cover 1 Remove Clips 2 and Bearings 2 2 Remove H Transport Roll ...

Page 576: ...h Training Review Repairs and Adjustments 7 Remove the output H Transport Roll Figure 5 Figure 5 Removing the H Transport Roll 1 Remove Clip and Bearing 2 Remove Clip Pulley and Bearing 3 Remove H Transport Roll 4 Remove the H Transport Belts ...

Page 577: ...ransport Assembly REP 12 1 2 Remove the following a H Transport Front Cover PL 17 3 b H Transport Rear Cover PL 17 3 c Stop PL 17 3 3 Remove the Entrance Upper Cover REP 12 17 4 Remove the Cover Figure 1 a Push up the hook 2 b Remove the Cover while moving it in the arrow direction Figure 1 Removing the Cover 5 Remove the H Transport Entrance Sensor and Top Tray Full Sensor Figure 2 Figure 2 Remov...

Page 578: ...ess than 16Kg Take extreme care to avoid lower back injury 1 Separate IIT and IOT 2 Remove the following parts a H Transport Assembly REP 12 2 b H Transport Front Cover PL 17 3 c H Transport Rear Cover PL 17 3 d Stacker Tray PL 17 1 e Right Lower Cover PL 17 5 3 Remove the Thumbscrews 2 Figure 1 Figure 1 Removing Thumbscrews 4 Lift the Finisher from the Rack Figure 2 Figure 2 Removing Finisher fro...

Page 579: ... adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the Links from the Top Cover Assembly Figure 1 Figure 1 Removing Links from Top Cover Assembly 2 Remove the Stack Height Sensor Assembly Figure 2 Figure 2 Removing Stack Height Sensor Assembly 1 Open Top Cover 2 Remove Screws 2 on both sides 3 Remove Links on both sides 1 Remove the Screw 2 Disconne...

Page 580: ... or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the following parts a Rear Cover PL 17 5 b Stacker Tray PL 17 1 c Right Cover PL 17 5 d Front Cover PL 17 5 2 Remove the Bracket Figure 1 Figure 1 Remove the Bracket 3 Disconnect P J Figure 2 Figure 2 Disconnecting P J 1 Remove Screws 4 2 Remove Bracket 1 Remove Screw 2 2 Remove Plate 3 Disconnec...

Page 581: ...ents Prelaunch Training Review 4 Remove the Thumbscrews 2 Figure 3 Figure 3 Removing Thumbscrews 5 Remove the Tray Guide Figure 4 Figure 4 Removing Tray Guide 1 Remove Screws 4 2 Remove Fastener and Cable Clamp 3 Remove Cable from Cover and remove Cover ...

Page 582: ...e Sensor Figure 5 Figure 5 Remove Sensor 7 Remove Eject Roll Figure 6 Figure 6 Removing Eject Roll Disconnect harness and remove Sensor 1 Remove Clip Actuator and Clutch 2 Remove Collar and Gear 3 Remove Clip and Bearing from both ends 4 Disconnect Hook 2 from Eject Shaft and remove Eject Roll ...

Page 583: ... 7 Removing Eject Shaft Replacement NOTE When replacing Feed Roll or Eject Shaft replace them simultaneously NOTE When installing the Clutch ensure to insert the Stop into Clutch grooves Figure 8 Figure 8 Inserting Stop into Clutch Grooves 1 Remove Clip and Gear 2 Remove Clip Bear ing on both sides 3 Remove Eject Shaft ...

Page 584: ...ies with the power switch on or electrical power applied to the machine 1 Remove the following parts a Front Cover PL 17 5 b Rear Cover PL 17 5 c Top Cover PL 17 5 2 Remove the Arm Figure 1 Figure 1 Removing the Arm 3 Remove the Decurler Roll Figure 2 Figure 2 Removing the Decurler Roll 1 Remove Clip and Gear 2 Remove Clip and Arm 1 Remove Clip 2 Insert a sheet of paper to keep roll ers separated ...

Page 585: ...r shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the Rear Cover PL 17 14 2 Remove the Finisher Drive Motor Figure 1 Figure 1 Removing the Finisher Drive Motor Replacement NOTE Hang the Belt to the Guide when installing the Drive Motor 2 Disconnect P J 1 Remove Screws 4 and Finisher Drive Motor ...

Page 586: ... activities with the power switch on or electrical power applied to the machine 1 Remove the Rear Cover PL 17 5 2 Rotate the Actuator Figure 1 Figure 1 Rotate the Actuator 3 Release Harnesses Figure 2 Figure 2 Releasing Harnesses 1 Release Sole noid Pawl 2 Rotate Cam 1 4 revolution 1 Disconnect P Jís 3 2 Remove Clamp from Frame 4 Remove Clamp from Frame 5 Removewires from Clip 3 Remove wires from ...

Page 587: ...view 4 Remove the Cam Bracket Assembly Figure 3 a Remove the Screws 4 b Remove the Cam Bracket Assembly Figure 3 Removing the Cam Bracket Assembly 5 Remove the Belt Figure 4 Figure 4 Removing the Belt 1 Remove Screws 4 2 Remove Cam Bracket Assembly Remove Clips Pulleys and Belt ...

Page 588: ...cement NOTE During assembly refer to Figure 5 Figure 5 Inserting Axle of Cam Bracket Assembly into Hole NOTE During assembly refer to Figure 6 Figure 6 Engaging Pawl with Slot 2 Align Axle with Hole 1 Raise Top Cover to raise Roller while performing step 2 Rotate Cam so Pawl engages Slot ...

Page 589: ... electrical power applied to the machine 1 Remove the following a Front Cover PL 17 5 b Rear Cover PL 17 5 2 Remove Harness from Stapler Figure 1 Figure 1 Removing Harness from Stapler 3 Remove Stapler Assembly Figure 2 Figure 2 Removing Stapler Assembly 1 Disconnect Sta pler P Jís 2 2 Disconnect Sensor 3 Disconnect Harness Clip from Frame 4 Disconnect Harness from Motor and remove Harness from Gu...

Page 590: ...Cover Figure 3 Figure 3 Removing the PWB Cover 5 Move the PWB Chassis down Figure 4 Figure 4 Moving PWB Chassis Down Remove Screws 10 and Cover 1 Disconnect P848 and remove from Guide 2 Disconnect P849 and P846 and remove from Guide 3 Loosen Screw 4 Remove Screws 2 and allow PWB Chas sis to hang down ...

Page 591: ...Prelaunch Training Review 6 Remove Rear Rail Mounting Screws 2 Figure 5 Figure 5 Removing Rear Rail Mounting Screws 2 7 Remove Front Rail Mounting Screws 2 Figure 6 Figure 6 Removing Front Rail Mounting Screw Remove Screws 2 2 Remove Screws 2 1 Disconnect P J ...

Page 592: ...632 2240 REP 12 10 Prelaunch Training Review Repairs and Adjustments 8 Remove the Rail Assembly Figure 7 Figure 7 Removing Rail Assembly 9 Remove the Carriage Assembly Figure 8 Figure 8 Removing the Carriage Assembly ...

Page 593: ...6 02 4 119 DC1632 2240 REP 12 10 Repairs and Adjustments Prelaunch Training Review 10 Remove Screws 5 and remove Rail Figure 9 Figure 9 Removing Rail Screws 5 ...

Page 594: ...l injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open the Front Cover 2 Disconnect Stapler P Jís 2 Figure 1 Figure 1 Disconnecting P Jís 3 Remove the Stapler Assembly Figure 2 Figure 2 Removing Stapler Assembly Disconnect Sta pler P Jís 2 Remove Screws 2 Ground Wire 1 and Stapler ...

Page 595: ...6 02 4 121 DC1632 2240 REP 12 11 Repairs and Adjustments Prelaunch Training Review Replacement NOTE Insert Stapler Assembly Tab into Slot Figure 3 Figure 3 Inserting Tab into Slot Tab Slot ...

Page 596: ...air or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the following parts a Rear Cover PL 17 5 b Stacker Tray PL 17 1 c Right Cover PL 17 5 d Front Cover PL 17 5 2 Remove the Bracket Figure 1 Figure 1 Remove the Bracket 3 Disconnect P J Figure 2 Figure 2 Disconnecting P J 1 Remove Screws 4 2 Remove Bracket 1 Remove Screw 2 2 Remove Plate 3 Discon...

Page 597: ...ments Prelaunch Training Review 4 Remove Thumbscrews 2 Figure 3 Figure 3 Removing Thumbscrews 2 5 Remove the Tray Guide Figure 4 Figure 4 Removing Tray Guide 1 Remove Screws 4 2 Remove Fastener and Cable Clamp 3 Remove Cable from Cover and remove Cover ...

Page 598: ...se Compiler Tray Harness Figure 5 Figure 5 Releasing Compiler Tray Harness 7 Remove the Screw on the Inboard side Figure 6 Figure 6 Removing Screw on Inboard Side 1 Disconnect and remove form Guide 2 Disconnect from Finisher PWB and remove from Guide 3 Moveharnesses back through frame Screw ...

Page 599: ...6 02 4 125 DC1632 2240 REP 12 12 Repairs and Adjustments Prelaunch Training Review 8 Remove the Compiler Tray Assembly Figure 7 Figure 7 Removing Compiler Tray Assembly ...

Page 600: ... or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the Rear Cover PL 17 5 2 Hold Stacker Tray and move Gear to lower the Stack Tray Figure 1 Figure 1 Moving Gear to Lower Stack Tray 3 Remove the screws on PWB Chassis Figure 2 Figure 2 Removing Screws on PWB Chassis 1 Loosen Screw 2 Remove Screws 2 ...

Page 601: ...e Stacker Motor Assembly Figure 3 a Remove the screws 3 while sliding the PWB Chassis upward b Slide the Gear c Remove the Stacker Motor Assembly Figure 3 Removing Stacker Motor Assembly 1 Lift PWB Chassis and Remove Screws 2 2 Remove Screw 1 3 Move Gear and Remove Stacker Motor Discon nect P J ...

Page 602: ...air or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the following parts a Rear Cover PL 17 5 b Stacker Tray PL 17 1 c Right Cover PL 17 5 d Front Cover PL 17 5 2 Remove the Bracket Figure 1 Figure 1 Remove the Bracket 3 Disconnect P J Figure 2 Figure 2 Disconnecting P J 1 Remove Screws 4 2 Remove Bracket 1 Remove Screw 2 2 Remove Plate 3 Discon...

Page 603: ...ents Prelaunch Training Review 4 Remove the Thumbscrews 2 Figure 3 Figure 3 Removing Thumbscrews 5 Remove the Tray Guide Figure 4 Figure 4 Removing Tray Guide 1 Remove Screws 4 2 Remove Fastener and Cable Clamp 3 Remove Cable from Cover and remove Cover ...

Page 604: ... Adjustments 6 Move PWB Chassis Figure 5 Figure 5 Moving PWB Chassis 7 Remove Front Elevator Bracket Figure 6 Figure 6 Removing Elevator Belt Assembly 1 Release Wires from Clamp 2 Loosen Screw 2 Remove Screws 2 4 Move PWB Chassis Remove Screws 3 and Elevator Belt Assembly ...

Page 605: ...r or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove the following parts a Stapler Assembly REP 12 11 b Rear Cover PL 17 5 2 Remove the Cam Bracket Assembly REP 12 18 3 Remove the Bearing Figure 1 Figure 1 Removing Bearing 4 Remove Screw on Paddle Gear Shaft Figure 2 Figure 2 Removing Screw on Paddle Gear Shaft Remove Clip Gear and Bearing Remove ...

Page 606: ...6 02 4 132 DC1632 2240 REP 12 15 Prelaunch Training Review Repairs and Adjustments 5 Remove the Paddle Gear Shaft Figure 3 Figure 3 Removing Paddle Gear Shaft ...

Page 607: ...ry or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover PL 17 5 2 Remove the PWB Cover Figure 1 Figure 1 Removing PWB Cover 3 Disconnect P Jís Figure 2 Figure 2 Disconnecting P Jís 1 Remove Screws 10 2 Remove PWB Cover 1 Disconnect P Jís 10 2 Remove Wire Har ness from Guides 4 ...

Page 608: ...REP 12 16 Prelaunch Training Review Repairs and Adjustments 4 Remove the Finisher PWB Figure 3 Figure 3 Removing Finisher PWB Replacement NOTE When installing keep the Core Figure 2 inside the PWB Box Remove Screws 6 and PWB ...

Page 609: ... Upper Cover Parts List on PL 17 3 Removal 1 Remove the H Transport Assembly REP 12 1 2 Remove the following a H Transport Front Cover PL 17 3 b H Transport Rear Cover PL 17 3 c Stop PL 17 3 3 Remove the H Transport Cover Figure 1 Figure 1 Removing the H Transport Cover 1 Remove Screw 2 2 Remove Cover ...

Page 610: ...djustment activities with the power switch on or electrical power applied to the machine 1 Remove the Rear Cover PL 17 5 2 Rotate the Actuator Figure 1 Figure 1 Rotate the Actuator 3 Release Harnesses Figure 2 Figure 2 Releasing Harnesses 1 Release Sole noid Pawl 2 Rotate Cam 1 4 revolution 1 Disconnect P Jís 3 2 Remove Clamp from Frame 4 Remove Clamp from Frame 5 Removewires from Clip 3 Remove wi...

Page 611: ...move the Screws 4 b Remove the Cam Bracket Assembly Figure 3 Removing the Cam Bracket Assembly Replacement NOTE During assembly refer to Figure 4 Figure 4 Inserting Axle of Cam Bracket Assembly into Hole 1 Remove Screws 4 2 Remove Cam Bracket Assembly 2 Align Axle with Hole 1 Raise Top Cover to raise Roller while performing step 2 ...

Page 612: ...6 02 4 138 DC1632 2240 REP 12 18 Prelaunch Training Review Repairs and Adjustments NOTE During assembly refer to Figure 5 Figure 5 Engaging Pawl with Slot Rotate Cam so Pawl engages Slot ...

Page 613: ...djustments Prelaunch Training Review REP 12 19 Finisher Rack Assembly Parts List on PL 17 1 Removal 1 Remove Finisher REP 12 4 2 Loosen Feet Figure 1 Figure 1 Loosening Feet 3 Remove Bottom Plate Figure 2 Figure 2 Removing Bottom Plate Loosen Feet ...

Page 614: ...nch Training Review Repairs and Adjustments 4 Remove Rear Rack Figure 3 Figure 3 Removing Rear Rack 5 Remove Front Rack Figure 4 Figure 4 Removing Front Rack 1 Remove Thumbscrew 2 Lift to Remove Rack 1 Remove Thumbscrew 2 Lift to Remove Rack ...

Page 615: ...er Tray Parts List on PL 17 1 Purpose If the need arises to lower the Stacker Tray quickly or without power applied perform following 1 Remove Finisher Rear Cover PL 17 5 2 While holding the Stacker Tray move the gear outward and the Stacker Tray is released Figure 1 Figure 1 Moving Gear to Lower Stack Tray ...

Page 616: ...6 02 4 142 DC1632 2240 REP 12 20 Prelaunch Training Review Repairs and Adjustments ...

Page 617: ... to the machine 1 Remove Finisher H Transport REP 12 1 2 Remove Finisher REP 12 4 3 Remove Front and Rear Brackets Figure 1 Figure 1 Removing Brackets 4 Remove Finisher Rack Assembly REP 12 19 5 Remove Gate Cover Figure 2 Figure 2 Removing Gate Cover 6 Remove Right Cover REP 14 3 7 Remove Top Cover Figure 3 a Open Front Cover b Remove Screws 3 c Remove Top Cover Figure 3 Removing Top Cover Remove ...

Page 618: ...r and disconnect Harnesses b Remove Screws 4 c Remove Rear Cover Figure 1 Removing Rear Cover REP 14 3 Right Cover Parts List on PL 10 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Right Cover Figure 1 a Open Right Door b Remove Screws 3 c Push cover ...

Page 619: ...ove Screw 1 b Lift slightly to disengage hidden tab and remove Upper Rear Left Cover Figure 1 Removing Upper Rear Left Cover REP 14 5 Rear Left Upper Cover Parts List on PL 10 3 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Rear Cover REP 14 2 2 Open Left Cover Assembly 3...

Page 620: ...ewdriver to pry out Pivot Lock e Remove Pivot Pin Sleeve f Remove Lower Left Cover Figure 1 Removing Left Lower Cover Assembly Replacement NOTE Partially install Pivot Sleeve Then install Left Lower Cover Assembly and push in Pivot Sleeve REP 14 7 Cover Assembly Parts List on PL 10 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power swi...

Page 621: ...oval WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Fuser Cover Figure a Remove Screws 2 b Move cover up to release Hidden Tabs 3 and pull out to remove cover Figure 1 Removing Fuser Cover Support Strap Hinge Pin Locks Hidden Tabs ...

Page 622: ... Remove Screws 4 and remove Lower Rear Cover REP 14 10 Inner Cover Parts List on PL 8 1 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Open Front Cover 2 Remove Fuser Front Cover REP 14 8 3 Remove Waste Cartridge Cover REP 9 3 4 Remove Inner Cover Figure 1 a Open Harness Clip and...

Page 623: ...ft Cover Assembly Figure 1 a Remove Screws 2 and Straps 2 from frame b Remove Screw 1 and Pivot Support and remove Left Cover Assembly Figure 1 Removing Left Cover Assembly REP 14 12 Lower Cover Parts List on PL 16 16 Removal WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Remove Lower Co...

Page 624: ...6 02 4 150 DC1632 2240 REP 14 11 REP 14 12 Prelaunch Training Review Repairs and Adjustments ...

Page 625: ...th side edge metrics SE1 through SE4 against rear registration guide Check that side guide touches documents b Select the following ï 1 to 1 sided ï A3 or 11 x 17 Paper Supply ï 100 Reduce Enlarge ï 2 Copies c Press Start and discard the first copy d On side 1 of copy 2 measure and record the distance between the side edge and the reference line and write B next to this measurement Figure 2 Figure...

Page 626: ...nter NVM Rear Write DC131 715 128 NOTE Increasing value moves side edge metrics SE1 through SE4 toward edge b If copy 2 edge metric is farther away from edge than copy 1 increase the NVM value 15 approx 1 mm If copy 2 edge metric is closer to edge than copy 1 decrease the NVM value 15 approx 1 mm c Check results of adjustment and adjust as required NOTE 2 to 2 sided or 2 to 1 sided must be selecte...

Page 627: ...e 1 Checking DADF Height Adjustment WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine CAUTION When removing the Rear Cover disconnect LED Connector on DADF PWB 1 Remove the Rear Cover REP 5 18 2 Adjust the Left Counterbalance Figure 2 NOTE Rotate in A direction for stronger spring pressure Ro...

Page 628: ...gistration Edge is 20 1 mm Figure 1 c Perform the same check at the left end of the DADF If 20 1 mm is not measured in each check or the measurements are different go to the adjustment Otherwise DADF Parallelism is good Figure 1 Checking DADF Parallelism Adjustment CAUTION The DADF Parallelism must be made within 1mm of the specified range CAUTION When removing the Rear Cover disconnect LED Connec...

Page 629: ... Top of Rear Registration Edge b At Right end of Document Transport check that there is 24 5 0 3 mm between top of Document Transport Frame and Top of Rear Registration Edge c If there is more or less than specified perform the adjustment on the counterbalance for the side that is not in specification Adjust both counterbalances if required Otherwise Document Transport Height is good Figure 1 Chec...

Page 630: ...eview Repairs and Adjustments 3 Adjust Document Transport Height Figure 3 Figure 3 Adjusting Document Transport Height 4 Repeat check Lower Document Transport Frame Raise Docu ment Trans port Frame 2 Adjust Screw Lower DADF 3 Raise DADF 4 Tighten Screws ...

Page 631: ...s 3 Check DADF Top Edge Registration for Side 1 a Load both DADF Originals in DADF 1 on top with top edge metrics LE1 through LE3 toward right b Select the following ï 1 to 1 sided ï A4 or 8 5 x 11 Long Edge Feed Paper Supply ï 100 Reduce Enlarge ï 2 Copies c Press Start and discard the first copy d On side 1 of copy 2 measure and record the distance between the top edge and the reference line and...

Page 632: ...djust if required 2 Adjust Side 2 DADF Side Registration a Enter following NVM Rear Write DC131 710 025 for B5 SEF or smaller 710 026 for B5 LEF A4 SEF LEF 8 5x11 SEF LEF 710 027 for 8 5 x 14 B4 A3 11x17 NOTE Decreasing value moves lead edge metrics LE1 through LE3 toward edge b If copy 2 edge metric is farther away from edge than copy 1 decrease the NVM value 5 approx 1 mm If copy 2 edge metric i...

Page 633: ...AP A4LEF Slow scan length accuracy 210 0mm 0 7mm XC 8 5 x11 LEF Slow scan length accuracy 215 9mm 0 7mm 3 When the Enter button is pressed DADF starts pulling in the document and calculate the correction value At this point the Entering message appears 4 The corresponding NVM data is updated and PSW screen indicates that the process has been completed Or if this process becomes NG the NVM data is ...

Page 634: ...d ï Store X 10 x 10 in the 710 018 data Set the Fast Scan direction Max value ï Store X 10 x 10 in the 710 019 data Set the Fast Scan direction Min value ï Store Y 10 x 10 in the 710 020 data Set the Slow scan direction Max value ï Store Y 10 x 10 in the 710 021 data Set the Slow scan direction Min value ï Enter the 710 022 data Select the paper size that the customer specifies from the table belo...

Page 635: ...y repositioning a pulley Then the Full Rate Carriage is checked and adjusted if required by repositioning the carriage on the cable 1 Remove Platen Glass REP 6 2 2 Remove Alignment Tools 2 from Storage Figure 1 Figure 1 Removing Tools 3 Align Half Rate Carriage with Rail Hole Figure 2 a Manually move Full Rate Carriage away from home position approximately 105 mm while observing Rail Tool Hole to ...

Page 636: ...e Carriage Figure 3 Figure 3 Installing Alignment Tool in Front End of Half Rate Carriage 5 Check that tool will install in other end of carriage If the tool installs go to step 6 If tool does not install loosen the Set Screw 2 and turn the pulley to align the tool holes with each other Figure 4 Figure 4 Loosening the Set Screw 2 ...

Page 637: ...aligned the check is good If the rear of the carriage is not aligned go to the adjustment If Alignment Tool does not fit through frame hole into Full Rate Carriage Alignment Hole go to the adjustment Figure 5 Checking Alignment Tool in Full Rate Carriage Adjustment NOTE Front of Full Rate Carriage shown Adjustment steps are same for rear of Full Rate Carriage 1 Adjust Full Rate Carriage Figure 6 a...

Page 638: ...6 02 4 164 DC1632 2240 ADJ 6 1 Prelaunch Training Review Repairs and Adjustments ...

Page 639: ...Adjust dC924 ADJ 9 2 ATC Sensor Setup dC921 Purpose NOTE This procedure should only be performed when the ATC Sensor or Developer Housing has been replaced or when there is reason to believe that the calibration values in NVM are incorrect To set the calibration values ATC Correction Coefficient ATC Correction Offset in NVM to calibrate the new ATC Sensor Adjustment 1 Connect the PWS to the machin...

Page 640: ...rd value per form the Adjustment 8 If the Check is OK proceed to ADJ 9 4 ADC Output Check Adjustment The Tone Judge window in the upper right portion of the screen shows the result of the ATC Sensor read Perform the following steps to adjust the toner density 1 Select Run The control logic will automatically tone up or tone down each color per the display 2 When the tone up down cycle is complete ...

Page 641: ...easing or decreasing the center value of gradation correction for each YMCK color in low density medium density and high density ranges Adjustment 1 Connect the PWS to the machine and enter Diagnostic Mode refer to Entering Diagnostic Mode using the PWS 2 Under the Adjustments tab select Max Setup 3 Select the TRC Adjust tab 4 Type in the desired value the default is 128 and the range is from 0 to...

Page 642: ...g the PWS 3 Under the Adjustments tab select RegiCon Set the Belt Edge Alignment 1 Select the Belt Edge Learn Mode tab 2 Select the Edge Learn Mode button 3 Select Start 4 If Edge Learn fails check ï Installation of IBT Belt Assembly REP 9 15 ï Installation of IBT Edge Sensor PL 5 4 ï Installation of IBT Home Sensor PL 5 4 Perform Edge Learn again If it fails replace the IBT Edge Sensor PL 5 4 If ...

Page 643: ...or the MOB Sensor 4 If OK is displayed in the Judgement window check the Skew Correction row in the Skew Values window If a value greater than 1 is displayed for any color perform the Adjustment then repeat the Fine Skew Setup check Adjustment 1 In the Skew Values window record the value for each color in the Skew Correction row This is the required number of rotations of the adjustment screw WARN...

Page 644: ... the current tool the spec is being rewritten This description is an attempt to document the new spec DO NOT USE To perform the diagnostics in the hard disk and setup initialization of each partition NOTE Perform this procedure only after the customer s approval is obtained Check what kind of data are stored in each partition according to the list below since some partitions store fonts etc that t...

Page 645: ...n the Lead Edge column 4 Press the Start button on the screen As the prints are made mark each to indicate the lead edge 5 Take the third pattern that was printed and measure from the lead edge to point ë Aí on Fig ure 1 the intersection of the 7th line from the left edge and the first line from the lead edge Figure 1 Measurement points 6 If the measured value is not 21 6mm 0 5 perform the Adjustm...

Page 646: ...ck adjustment until the specifications are met 6 Select Save SR to save the new NVM settings 7 Repeat steps 1 through 6 for each tray that requires adjustment 8 Proceed to Duplex Side 2 Registration Duplex Side 2 Registration Purpose The purpose of this procedure is to correctly position the lead edge and side edge of the image in relation to the edge of the paper Check 1 Ensure that Paper Tray 1 ...

Page 647: ...cumulative amount of shift is indicated in the Lead Reg box 2 After adjusting the registration click Set Adjust Value NOTE Changes made to the NVM for LE registration are not implemented unless the machine exits Diagnostic Mode 3 Go to the Service Exit tab and select Temporary Closeout 4 After the machine reboots and is ready to copy reconnect the PWS 5 Select Start 6 Repeat the check adjustment u...

Page 648: ...f absolutely required the IIT Lead Edge Registration affects the precision of the document size detection NOTE Before performing this procedure make sure that the IOT Side Edge Registration is correct Refer to ADJ 9 9 IOT Side Lead Edge Registration 1 Load 11 x 17 in or A3 paper into Tray 2 2 Place the Geometric Test Pattern on the Platen Glass correctly and make a copy with the following settings...

Page 649: ...100 copy Check CAUTION Perform this procedure only if absolutely required changing IIT magnification may adversely affect resolution due to ASIC shift and may cause a color shift NOTE Before performing this procedure make sure that the IOT horizontal vertical magnifica tion ratios are correct 1 Place the Geometric Test Pattern on the Platen Glass and make a copy using the follow ing copy mode sett...

Page 650: ...6 02 4 176 DC1632 2240 ADJ 9 12 Prelaunch Training Review Repairs and Adjustments Figure 1 Checking Horizontal Magnification Lead Edge 200mm 1mm ...

Page 651: ...m perform the Adjustment Figure 2 Checking Vertical Magnification Adjustment 1 Horizontal Magnification Adjustment ï Enter dC131 715 234 ï Each bit represents 0 1 change Increase the value to lengthen the line Decrease the value to shorten the line 2 Vertical Magnification Adjustment ï Enter dC131 715 302 ï Each bit represents 0 1 change Increase the value to lengthen the line Decrease the value t...

Page 652: ...power while simultaneously holding down the numerical keys 0 1 and 3 on the Control Panel Calibration Screen 1 will be displayed Figure 2 Figure 2 Calibration Screen 1 4 In numeric sequence P 1 to P 9 touch the intersections of the vertical and horizontal lines with the touch pen A message is displayed on the screen after each touch After pressing down all the buttons the machine will calculate th...

Page 653: ...ct the Test Pattern in the modes as shown below and print out the test pattern ï Pattern name Binary highlight PG LUT C TRA On IOT ON Pattern No 13 25 ï Color Mode 4C ï Cin 20 ï Number of prints 1 ï Tray Tray 1 A4LEF ï Resolution Not specified ï Binary ED screen ï Print single mode 3 Select the pattern that has the same inclination on the four check points in the test pattern from the 20 patterns ...

Page 654: ... 14 Prelaunch Training Review Repairs and Adjustments Figure 2 Standard Pattern Pattern 0 Group 1 when the patterns become darker along the rear Fig 3 Figure 3 Group 1 Group 2 when the patterns become darker along the front Fig 4 ...

Page 655: ...6 02 4 181 DC1632 2240 ADJ 9 14 Repairs and Adjustments Prelaunch Training Review Figure 4 Group 2 Group 3 when the patterns are dark light for only both edges Fig 5 ...

Page 656: ...6 02 4 182 DC1632 2240 ADJ 9 14 Prelaunch Training Review Repairs and Adjustments Figure 5 Group 3 ...

Page 657: ...M corresponding to the pattern NOTE Do NOT use the value other than the recommended values below as the NVM value The In Out density adjustment is available by changing the 6 NVM below Table 1 Chain Link no NVM names 753 801 Legible Adjustment Yellow 753 802 Legible Adjustment Magenta 753 803 Legible Adjustment Cyan 753 804 Legible Adjustment Black 753 805 InOut Pattern setting Yellow 753 806 InOu...

Page 658: ... rected drastically The tone jump is a noticeable difference in the midstream of gradations when the gradations etc are printed out NOTE When copying borrow the document or sample that the clients has complained about To show the adjustment result after the adjustment Table 2 Pattern No 0 9 Pattern NVM 0 1 2 3 4 5 6 7 8 9 753 801 1024 973 922 870 819 1024 1024 1024 1024 922 753 802 1024 973 922 87...

Page 659: ...inisher H Transport Adjustment WARNING To avoid personal injury or shock do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine 1 Ensure H Transport is set correctly Figure 1 and Figure 2 Figure 1 H Transport Clearance Figure 2 H Transport Gate Clearance 5 mm max 10 mm H Transport Gate Copy in Exit ...

Page 660: ...6 02 4 186 DC1632 2240 ADJ 12 1 Prelaunch Training Review Repairs and Adjustments ...

Page 661: ...eveloper Unit 1 of 2 5 34 PL 6 2 Developer Unit 2 of 2 5 35 Fuser PL 7 1 Fuser Assembly 1 of 2 5 36 PL 7 2 Fuser Assembly 2 of 2 5 37 Air System PL 8 1 Air System 5 38 Electrical Components PL 9 1 Electrical Components 1 of 3 5 39 PL 9 2 Electrical Components 2 of 3 5 40 PL 9 3 Electrical Components 3 of 3 5 41 Covers PL 10 1 Front Cover 5 42 PL 10 2 Top Covers and Inner Covers 5 43 PL 10 3 Rear C...

Page 662: ...B Sensor 5 82 PL 18 5 Carriage Cable Motor 5 83 PL 18 6 Full Half Rate Carriage 5 84 Rack PL 19 1 Rack 5 85 DADF PL 20 1 Front Rear Cover Entrance Tray 5 86 PL 20 2 Top Cover Registration Gate Solenoid 5 87 PL 20 3 Counterbalance DADF Control PWB 5 88 PL 20 4 Document Feed Chute Upper Feed Motor 5 89 PL 20 5 Document Feed Chute Lower 5 90 PL 20 6 DADF Belt Motor Duplex Roll 5 91 PL 20 7 Duplex Chu...

Page 663: ...r Each number is followed by a reference to the parts list on which the part may be found Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in a limited amount of space The following abbreviations are used in this manual Symbology Symbology used in the Parts List section is identified in the Symbology section Servic...

Page 664: ... of the piece parts follow the bracket Tag The notation W Tag in the parts description indicates that the part configuration has been updated Check the change Tag index in the General Information section of the Service Data for the name and purpose of the modification In some cases a part or assembly may be spared in two versions with the Tag and without the Tag In those cases use whichever part i...

Page 665: ... the tag number within the circle Figure 1 Information on the modification is in the Change Tag Index Figure 1 With Tag Symbol A Tag number within a circle having a shaded bar and pointing to an item number shows that the configuration of the part shown is the configuration before the part was changed by the Tag number within the circle Figure 2 Figure 2 Without Tag Symbol ...

Page 666: ... tag number within the circle Figure 3 Information on the modification is in the Change Tag Index Figure 3 Entire Drawing With Tag Symbol A tag number within a circle with no apex and having a shaded bar shows that the entire drawing was the configuration before being changed by the tag number within the circle Figure 4 Figure 4 Entire Drawing Without Tag Symbol ...

Page 667: ...2 5 IBT Motor P O PL 1 1 Item 4 6 Gear Bracket P O PL 1 1 Item 4 7 007K86400 Developer Drive Motor Assembly REP 4 3 8 Developer Drive Motor P O PL 1 1 Item 7 9 Gear 47 38T P O PL 1 1 Item 7 10 Gear 51 25T P O PL 1 1 Item 7 11 Gear P O PL 1 1 Item 7 76T 12 Clamp P O PL 1 1 Item 7 13 Edge Saddle P O PL 1 1 Item 7 14 007K86920 Main Drive Motor Assembly REP 4 1 15 007K87220 Developer Gear 16 Drum Moto...

Page 668: ...11 Gear 39T Not Spared 12 Bearing Not Spared 13 121K23270 Developer K Clutch 14 Gear 69 27T Not Spared 15 Gear 23T Not Spared 16 Gear 28 22T Not Spared 17 Gear 45 30T Not Spared 18 Gear 41 21T Not Spared 19 Gear 24 20T Not Spared 20 Gear 19T Not Spared 21 Gear 18T Not Spared 22 Gear 73 23T Not Spared 23 Spring Not Spared 24 Tension Bracket Not Spared 25 Bracket Not Spared 26 Pulley Not Spared 27 S...

Page 669: ...tem 1 3 Plate P O PL 1 3 Item 1 4 130K60865 MOB Sensor Assembly REP 9 14 ADJ 9 6 5 MOB Sensor P O PL 1 3 Item 4 6 Environment Sensor P O PL 1 3 Item 4 7 Wire Harness P O PL 1 3 Item 4 8 Cover P O PL 1 3 Item 4 9 ADC Sensor P O PL 1 3 Item 4 10 Shutter P O PL 1 3 Item 4 11 Spring P O PL 1 3 Item 4 12 Link P O PL 1 3 Item 4 13 Spacer P O PL 1 3 Item 4 14 MOB Bracket P O PL 1 3 Item 4 15 Slide P O PL...

Page 670: ...h Training Review Parts List PL 2 1 Tray 1 1 of 2 Item Part Description 1 003E23672 Stop 2 014E42850 Spacer 3 110K08541 Tray 1 Paper Size Sensor REP 7 5 4 050K48170 Tray 1 REP 7 8 5 Cover Not Spared 6 892E41110 Label 1 7 Bracket Not Spared ...

Page 671: ... Training Review PL 2 2 Tray 1 2 of 2 Item Part Description 1 892E13310 Instruction Label 3 Max Label Not Spared 4 Tray Not Spared 5 Side Guide Not Spared 6 End Guide Not Spared 7 Link Not Spared 8 Stop Not Spared 9 Spring Not Spared 10 Pad Not Spared ...

Page 672: ...r P O PL 2 3 Item 2 4 Pinch Roll P O PL 2 3 Item 2 5 Bracket P O PL 2 3 Item 2 6 Spring P O PL 2 3 Item 2 7 Pinch Roll P O PL 2 3 Item 2 8 Bearing P O PL 2 3 Item 2 9 Bearing P O PL 2 3 Item 2 10 Bearing P O PL 2 3 Item 2 11 130K60851 Tray 1 Feedout Sensor 12 Wire Harness P O PL 2 3 Item 2 13 Ground Plate P O PL 2 3 Item 2 14 Magnet P O PL 2 3 Item 2 15 130E82190 LH Lower Cover Interlock Switch 16...

Page 673: ...EP 7 4 2 Bracket Not Spared 3 005K83081 One way Clutch 4 007K85730 One way Gear 5 Gear 13T Not Spared 6 Bearing Not Spared 7 Shaft Not Spared 8 Front Frame Not Spared 9 Upper Frame Not Spared 10 Front Chute Not Spared 11 Actuator Not Spared 12 130E82190 Tray 1 Level No Paper Sensor 13 Wire Harness Not Spared 14 Support Not Spared 15 Gear 15T Not Spared ...

Page 674: ... Clutch 4 Gear Not Spared 5 Shaft Not Spared 6 Chute Not Spared 7 Spring Not Spared 8 Friction Clutch Not Spared 9 Support Not Spared 11 Spacer Not Spared 12 Gear 31T Not Spared 13 Support Not Spared 14 Bearing Not Spared 15 Gear Not Spared 16 Support Not Spared 17 Screw Not Spared 18 Bearing Not Spared 19 Gear 35T Not Spared 20 Spring Not Spared 21 Lever Not Spared 22 Holder Not Spared ...

Page 675: ...ll P O PL 2 6 Item 1 5 Gear 22T P O PL 2 6 Item 1 6 Paper Guide P O PL 2 6 Item 1 7 Registration Chute P O PL 2 6 Item 1 8 121K22220 Registration Clutch 9 Bearing P O PL 2 6 Item 1 10 Ground Plate P O PL 2 6 Item 1 11 Registration Roll P O PL 2 6 Item 1 12 130E82650 Registration Sensor 13 Screw P O PL 2 6 Item 1 14 160K46290 OHP Sensor 15 Registration Support P O PL 2 6 Item 1 16 Wire Harness P O ...

Page 676: ...it Item Part Description 1 007E64740 Damper Gear 11 23T 2 Stud Not Spared 3 004E11831 Damper White 4 Left Upper Cover Not Spared 5 802K45490 Left Cover Assembly 6 Left Cover P O PL 2 7 Item 5 7 Screw Not Spared 8 Label P O PL 2 7 Item 5 9 Cover P O PL 2 7 Item 5 10 Left Cover Not Spared ...

Page 677: ...Chute 2 Holder Not Spared 3 604K07070 2nd BTR REP 8 1 4 809E29620 Spring 5 015K48381 Support 6 054E16330 Exit Chute 7 007E62630 Gear 22T 8 059K15611 Exit Roll 9 007E75201 Gear 10 Bearing Not Spared 11 Holder Not Spared 12 110K10650 Fuser Exit Switch 13 Holder Not Spared 14 054K16130 Duplex Chute REP 8 2 15 Stop Not Spared 16 Left Cover Not Spared ...

Page 678: ...Motor 4 130E82190 2nd BTR Retract Sensor 5 Bracket Not Spared 6 130E84300 POB Sensor 7 Bracket Not Spared 8 Spring Not Spared 9 Bracket Not Spared 10 802K27073 Left Cover Assembly REP 8 1 11 Left Cover P O PL 2 9 Item 10 12 Lever P O PL 2 9 Item 10 13 Bracket P O PL 2 9 Item 10 14 Gear 21T P O PL 2 9 Item 10 15 Connector Assembly 16 Spring P O PL 2 9 Item 10 17 007K86931 Damper Gear 45T ...

Page 679: ... Not Spared 4 Gear 20T Not Spared 5 Exit Roll Not Spared 6 Actuator Not Spared 7 Bracket Not Spared 8 130E82190 Full Paper Stack Sensor 9 Latch Not Spared 10 Spring Not Spared 11 Pinch Roll Not Spared 12 Pinch Roll Not Spared 13 LH Cover Interlock Switch Not Spared 14 Bracket Not Spared 15 Static Eliminator Not Spared 16 Wire Harness Not Spared 17 Front Bracket Not Spared 18 Frame Not Spared ...

Page 680: ...it Roll Part of Item 1 6 120E18160 Actuator 7 Bracket Part of Item 1 8 130E82190 Full Paper Stack Sensor 9 Latch Part of Item 1 10 Spring Part of Item 1 11 Pinch Roll Part of Item 1 12 Pinch Roll Part of Item 1 13 LH Cover Interlock Switch Part of Item 1 14 Bracket Part of Item 1 15 Static Eliminator Part of Item 1 16 Offset Motor Part of Item 1 17 Wire Harness Part of Item 1 18 Screw Part of Item...

Page 681: ...6 02 5 21 DC1632 2240 PL 2 12 Parts List Prelaunch Training Review PL 2 12 Tray 5 1 of 2 Item Part Description 1 059K24801 Tray 5 REP 7 1 ...

Page 682: ...81 Tray 5 Assembly 6 Upper Frame Not Spared 7 120E11971 Actuator 8 130E82190 Tray 5 No Paper Sensor 9 Pinch Roll Assembly Not Spared 10 Spring Not Spared 11 Pinch Roll 1 2 Not Spared 12 Pinch Roll 3 Not Spared 13 Guide Not Spared 14 Shaft Not Spared 15 Spring Not Spared 16 Spacer Not Spared 17 Pinch Roll 3 Not Spared 18 Pinch Roll 2 Not Spared 19 Chute Not Spared 20 Tray 5 Feed Assembly Not Spared...

Page 683: ... 7 Stop Lever Not Spared 8 Gear Lever Not Spared 9 121E87830 Tray 5 Feed Solenoid 10 Screw Not Spared 11 Spring Not Spared 12 Ground Plate Not Spared 13 Spring Not Spared 14 059K24020 Feed Roll Assembly 15 059K24010 Feed Roll REP 7 2 16 Cam P O PL 2 14 Item 14 17 Cam P O PL 2 14 Item 14 18 Shaft P O PL 2 14 Item 14 19 019K97130 Retard Pad 20 Spring Not Spared 21 Bottom Plate Not Spared 22 Spring N...

Page 684: ...ray Not Spared 2 Cover Not Spared 3 Paper Size Sensor Not Spared 4 Side Guide Not Spared 5 Attention Label Not Spared 6 Instruction Label Not Spared 7 Label Not Spared 8 Label Not Spared 9 Max Label Not Spared 10 Registration Guide Not Spared 11 Holder Not Spared 12 Tray Not Spared 13 Spring Not Spared 14 Link Not Spared ...

Page 685: ...rts List Prelaunch Training Review PL 3 1 ROS Assembly Item Part Description 1 Bracket Not Spared 2 062K10881 ROS REP 6 1 ADJ 9 6 3 Seal Glass Y Not Spared 4 Seal Glass M Not Spared 5 Seal Glass C Not Spared 6 Seal Glass K Not Spared ...

Page 686: ...03K86121 Sensor Holder Assembly 4 Lever P O PL 4 1 Item 3 5 Waste Toner Cartridge Interlock Switch P O PL 4 1 Item 3 6 Holder P O PL 4 1 Item 3 7 Drum Cartridge Not Spared REP 9 1 8 127K29242 Agitator Motor Assembly REP 9 13 9 Bracket P O PL 4 1 Item 8 10 Agitator Motor P O PL 4 1 Item 8 11 130E91010 Full Toner Sensor REP 9 5 12 Wire Harness P O PL 4 1 Item 3 13 Damper P O PL 4 1 Item 8 14 Screw P...

Page 687: ... of 2 Item Part Description 1 015K52320 Plate Assembly REP 9 8 2 Wire Harness P O PL 4 2 Item 1 3 Xero PLate P O PL 4 2 Item 1 4 Block M C K P O PL 4 2 Item 1 5 Block Y P O PL 4 2 Item 1 6 122K93330 Erase Lamp w Rail Y M C 7 122K93340 Erase Lamp w Rail K 8 Bracket Not Spared 9 Screw Not Spared ...

Page 688: ...P 9 20 3 Bearing Not Spared 4 Washer Not Spared 5 Plate Not Spared 6 003K12680 Latch Assembly 7 003E52290 Left Hinge REP 9 19 8 003E52300 Right Hinge REP 9 19 9 006E71740 Shaft 10 011K94970 Lever Assembly 11 Lever P O PL 5 1 Item 10 REP 9 18 12 Bearing P O PL 5 1 Item 10 13 Left Cap P O PL 5 1 Item 10 14 Right Cap P O PL 5 1 Item 10 15 Grip P O PL 5 1 Item 10 16 Label Not Spared ...

Page 689: ...cription 1 604K07050 IBT Belt Assembly REP 9 15 ADJ 9 6 2 003K12650 Removal Support 3 Bearing Not Spared 4 007E61910 Gear 14T 5 007E61890 Gear 18T 6 Shaft Not Spared 7 802K12950 Auger Assembly REP 9 17 8 Screw Not Spared 9 IBT Belt Assembly P O PL 5 2 Item 1 10 604K07060 IBT Belt Cleaner Assembly ...

Page 690: ...Item 1 5 Spring P O PL 5 3 Item 1 6 Housing P O PL 5 3 Item 1 7 064K91451 Transfer Belt ADJ 9 6 8 Support P O PL 5 2 Item 9 9 IBT Frame P O PL 5 2 Item 9 10 Right Handle P O PL 5 2 Item 9 11 Left Handle P O PL 5 2 Item 9 12 Bracket P O PL 5 2 Item 9 13 Housing P O PL 5 2 Item 9 14 Housing P O PL 5 2 Item 9 15 059K23150 Backup Roll 16 Bearing P O PL 5 2 Item 9 17 Pre Roll P O PL 5 2 Item 9 18 013E1...

Page 691: ...d 5 130K60830 IBT Edge Sensor ADJ 9 6 6 162K56020 Connector C K 7 Connector Not Spared 8 162K61090 Connector Y M 9 Screw Not Spared 10 Rear Frame Not Spared 11 Connector Not Spared 12 019K98200 Front Holder 13 059K21260 1st BTR Roll 14 019K98190 Rear Holder 15 127K33950 Retract Motor 16 130E82190 Retract Sensor 17 Worm Gear Not Spared 18 Retract Shaft Not Spared 19 019K97550 Front Holder 20 019K97...

Page 692: ...red 2 Spring Not Spared 3 Gear Not Spared 4 Plate Not Spared 5 Gear Not Spared 6 Bracket Not Spared 7 Top Roll Not Spared 8 Front Bracket Not Spared 9 Bearing Not Spared 10 Bearing Not Spared 11 Roll Not Spared 12 Roll Not Spared 13 Rear Bracket Not Spared 14 Collar Not Spared 15 Latch Not Spared 16 Bracket Not Spared 17 Roll Not Spared ...

Page 693: ...6 02 5 33 DC1632 2240 PL 5 6 Parts List Prelaunch Training Review PL 5 6 IBT Elevator Item Part Description 1 809E26330 Spring 2 015K49480 Rear Plunger 3 015K49310 Front Plunger 4 Frame Not Spared ...

Page 694: ...Toner Cartridge Not Spared 5 802K45930 Toner Dispenser C REP 9 7 6 Toner Cartridge Not Spared 7 802K45940 Toner Dispenser K REP 9 7 8 Toner Cartridge Not Spared 9 802K33090 Toner Dispenser Base Assembly REP 9 11 10 Toner Dispenser Base P O PL 6 1 Item 9 11 Gear P O PL 6 1 Item 9 12 127K33930 Toner Dispenser Motor Y M C 13 127K33940 Toner Dispenser Motor K 14 Shaft P O PL 6 1 Item 9 15 116K90810 Ne...

Page 695: ...ion 1 802K28891 Developer Housing Y M K C REP 9 9 ADJ 9 1 2 Developer Housing P O PL 6 2 Item 1 3 130K63000 ATC Sensor Y M K C ADJ 9 1 4 035E65010 Seal 5 604K07520 Developer K REP 9 10 ADJ 9 1 6 604K07490 Developer Y REP 9 10 ADJ 9 1 7 604K07500 Developer M REP 9 10 ADJ 9 1 8 604K07510 Developer C REP 9 10 ADJ 9 1 ...

Page 696: ...6 02 5 36 DC1632 2240 PL 7 1 Prelaunch Training Review Parts List PL 7 1 Fuser Assembly 1 of 2 Item Part Description 1 126K14890 Fuser 220V REP 10 1 126K13940 Fuser 120V REP 10 1 ...

Page 697: ... 2 Rear Cover Not Spared 3 Front Lamp Bracket Not Spared 4 126K13950 Main Heater Rod 110V 126K13980 Main Heater Rod 220V 5 126K13990 Sup Heater Rod 220V 126K13960 Sup Heater Rod 110V 6 Exit Chute Not Spared 7 Cap Not Spared 8 Handle Not Spared 9 Upper Cover Not Spared 10 Lower Cover Not Spared 11 130K61020 Sensor Assembly 12 Fuser Not Spared ...

Page 698: ...iew Parts List PL 8 1 Air System Item Part Description 1 127K32730 ROS Shutter Motor REP 9 2 2 Link Not Spared 3 Spring Not Spared 4 Inner Cover Not Spared REP 14 10 5 Duct Not Spared 6 127K29340 Fuser Fan REP 10 2 7 Duct Not Spared 8 127K36640 ROS Fan ...

Page 699: ...105E09830 5V LVPS 220V REP 1 4 6 160K76802 Interface PWB REP 1 8 7 LVPS Bracket Not Spared REP 1 9 8 Screw Not Spared 9 105E09760 24V LVPS 220V REP 1 5 105K18641 24V LVPS 110V REP 1 5 10 Bracket Not Spared REP 1 9 11 127K29330 LVPS Fan 12 Screw Not Spared 13 HVPS Control PWB P O PL 9 1 Item 1 14 105E09970 HVPS T6 REP 1 10 15 Connector Chassis Not Spared 16 T5 T7 HVPS Chassis P O PL 9 1 Item 1 17 1...

Page 700: ...1 11 4 Clamp P O PL 9 2 Item 1 5 160K84800 Noise Filter PWB 220V 160K76760 Noise Filter PWB 110V 6 908W01200 GFI Breaker 7 962K08820 Wire Harness 8 Wire Harness P O PL 9 2 Item 1 9 Wire Harness P O PL 9 2 Item 1 10 Wire Harness P O PL 9 2 Item 1 11 Screw P O PL 9 2 Item 1 12 Wire Harness P O PL 9 2 Item 1 13 074K94320 Outlet Panel 14 917W00723 Power Cord 110V 117E94370 Power Cord 220V 15 162K69330...

Page 701: ... Electrical Components 3 of 3 Item Part Description 1 014K81604 Developer Block 2 162K62110 Wire Harness 3 162K55941 Wire Harness Y M 4 162K55971 Wire Harness C K 5 162K56000 2nd Wire Harness 6 113K82310 DTS Connector 7 162K56031 DTS Wire Harness 8 962K09800 DC Wire Harness ...

Page 702: ...ate 22 40 3 802K46050 Front Cover Assembly REP 14 7 4 Front Cover P O PL 10 1 Item 3 5 Magnet P O PL 10 1 Item 3 6 Strip P O PL 10 1 Item 3 7 042K91990 Rod Cleaner Assembly 8 Rod Cleaner P O PL 10 1 Item 7 9 Cleaner Base P O PL 10 1 Item 7 10 110E94770 Front Interlock Switch Right Interlock Switch 11 Label P O PL 10 1 Item 3 12 802K46060 Right Cover REP 14 3 13 Hinge Not Spared ...

Page 703: ...er Covers Item Part Description 1 802K29610 Top Cover Assembly REP 14 1 2 Top Cover P O PL 10 2 Item 1 3 Stop P O PL 10 2 Item 1 4 802E12400 Connector Cover 5 Panel P O PL 10 2 Item 1 6 110K11211 Main Power Switch 7 802E12430 Fuser Cover REP 14 8 8 802K45710 Inner Cover REP 9 6 9 012K94260 Link ...

Page 704: ...iption 1 Data Plate Not Spared 2 802E12480 Blind Cover 3 802K28110 Rear Cover Assembly 4 Rear Cover P O PL 10 3 Item 3 REP 14 2 5 802E12490 Blind Cover 6 802E12500 Rear Left Middle Cover REP 14 4 7 Rear Left Lower Cover Not Spared 8 Front Left Cover Not Spared 9 802E27860 Rear Left Upper Cover REP 14 5 ...

Page 705: ... 1 Parts List Prelaunch Training Review PL 11 1 Inverter Transport 1 of 2 Item Part Description 1 059K16742 Inverter Transport REP 8 5 2 Face up Tray Not Spared 3 Cover Not Spared 4 Front Cover Not Spared 5 Rear Cover Not Spared ...

Page 706: ...e 15 130K93230 Face up Sensor 16 059K16750 Roll 17 Pinch Roll Assembly Not Spared 18 Bearing Not Spared 19 Bearing Not Spared 20 Bracket Not Spared 21 Holder Not Spared 22 Upper Chute P O PL 11 2 Item 13 23 Lower Chute P O PL 11 2 Item 13 24 Duplex Gate P O PL 11 2 Item 13 25 Bracket P O PL 11 2 Item 2 26 Gear P O PL 11 2 Item 2 27 Gear P O PL 11 2 Item 2 28 Spacer P O PL 11 2 Item 2 29 121K22860 ...

Page 707: ...lley P O PL 12 1 Item 2 4 Bearing P O PL 12 1 Item 2 5 Bearing P O PL 12 1 Item 2 6 059K23960 Duplex Transport Roll 7 Handle P O PL 12 1 Item 2 8 Lower Cover P O PL 12 1 Item 2 9 Screw P O PL 12 1 Item 2 10 Nylon Washer P O PL 12 1 Item 2 11 Cover P O PL 12 1 Item 2 12 Spring P O PL 12 1 Item 2 13 Duplex Transport P O PL 12 1 Item 2 14 Label P O PL 12 1 Item 2 15 Wire Harness Not Spared 16 Bracket...

Page 708: ... 5 Wire Harness Not Spared 6 Bracket Not Spared 7 130K61250 Duplex Transport Wait Sensor 8 Spring Not Spared 9 059K23980 Pinch Roll 10 127K29930 Duplex Transport Motor 11 Pulley 20 21T Not Spared 12 Pulley 16T Not Spared 13 Screw Not Spared 14 Belt Not Spared 15 Bearing Not Spared 16 059K23970 Wait Roll 17 Cover Not Spared 18 Interlock Switch Not Spared 19 Inner Chute Not Spared 20 Outer Chute Not...

Page 709: ...ed REP 1 3 10 Seal Not Spared 11 Screw Not Spared 12 Support Not Spared 13 Cover Not Spared 14 121K27751 HDD ADJ 9 8 15 962K08641 HDD Harness Assembly 16 Bracket Not Spared 17 Screw Not Spared 18 538K94570 Font ROM 19 160K76650 MCU NVM PWB 20 537K61180 MAC ROM 21 127K32920 ESS Fan 22 537K62670 PS 1 ROM 23 133K21100 SDRAM 64MB 133K21200 SDRAM 128MB 24 Screw Not Spared 25 Screw Not Spared 26 Blind P...

Page 710: ...5 Tray 3 Stop Not Spared 6 Tray 4 Stop Not Spared 7 050K43130 Tray 3 REP 7 6 8 050K43120 Tray 4 REP 7 7 9 110K08541 Tray 2 Paper Size Switch 10 110K10880 Tray 3 4 Paper Size Switch 11 059E95930 Roll 12 Shaft Not Spared 13 Bracket Not Spared 14 Roll Not Spared 15 Shaft Not Spared 16 Max Label Not Spared 17 891E49510 Label Tray 3 18 891E49520 Label Tray 4 19 892E28491 Label 20 Instruction Label Not ...

Page 711: ...unch Training Review PL 16 2 Tray 2 Item Part Description 1 892E74500 Instruction Label 2 Pad Not Spared 3 Max Label Not Spared 4 Tray Not Spared 5 Side Guide Not Spared 6 End Guide Not Spared 7 Link Not Spared 8 Stop Not Spared 9 Spring Not Spared ...

Page 712: ...y Not Spared 6 Pulley Not Spared 7 Cable Guide Not Spared 8 020E93120 Tray Cable 9 Cable Guide Not Spared 10 Bottom Plate Not Spared 11 Pad Not Spared 12 Side Guide Not Spared 13 Knob Not Spared 14 Knob Not Spared 15 009E26970 Spring 16 Frame Not Spared 17 Bracket Not Spared 18 Spacer Not Spared 19 Spacer Not Spared 20 Bracket Not Spared 21 Brake Not Spared 22 Latch Not Spared 23 Actuator Not Spar...

Page 713: ... Lift Gear Not Spared 5 Bearing Not Spared 6 Brake Not Spared 7 Pulley Not Spared 8 Cable Guide Not Spared 9 012E10070 Tray Cable 10 Bottom Plate Not Spared 11 Pad Not Spared 12 Side Guide Not Spared 13 Knob Not Spared 14 Knob Not Spared 15 009E26970 Spring 16 Tray Frame Not Spared 17 Bracket Not Spared 18 Latch Not Spared 19 Actuator Not Spared 20 Shaft Not Spared 21 059E95920 Roll ...

Page 714: ...ll P O PL 16 5 Item 4 7 Bearing P O PL 16 5 Item 4 8 Cover P O PL 16 5 Item 4 9 Pinch Roll P O PL 16 5 Item 4 10 Bearing P O PL 16 5 Item 4 11 Spring P O PL 16 5 Item 4 12 Spacer P O PL 16 5 Item 4 13 Spacer P O PL 16 5 Item 4 14 Lower Chute P O PL 16 5 Item 4 15 Bracket Not Spared 16 059K18283 Tray 4 Feeder 17 Bracket Not Spared 18 Bracket Not Spared 19 130E82650 Tray 4 Feedout Sensor 20 054E1854...

Page 715: ...ot Spared 3 Chute Not Spared 4 Cover Not Spared 5 130K61510 Takeaway Sensor 6 162K62810 Wire Harness 7 059K15573 Tray 2 Feeder 8 054K18270 Chute Assembly 9 Actuator P O PL 16 6 Item 8 10 130E81600 Tray 3 Feedout Sensor 11 Wire Harness P O PL 16 6 Item 8 12 Chute P O PL 16 6 Item 8 13 054E18520 Lower Chute 14 Bracket Not Spared 15 Tray 3 Feeder Not Spared ...

Page 716: ...t Motor 2 Bracket Not Spared 3 005K83081 One way Clutch 4 007K85730 One way Gear 5 Gear 13T Not Spared 6 Bearing Not Spared 7 Shaft Not Spared 8 Front Frame Not Spared 9 Upper Frame Not Spared 10 Front Chute Not Spared 11 Actuator Not Spared 12 130E82190 Tray 2 Level Sensor 13 Wire Harness Not Spared 14 Support Not Spared 15 Gear 29T Not Spared ...

Page 717: ...y Clutch 4 Gear Not Spared 5 Shaft Not Spared 6 Chute Not Spared 7 Spring Not Spared 8 Friction Clutch Not Spared 9 Support Not Spared 10 Holder Not Spared 11 Spacer Not Spared 12 Gear 31T Not Spared 13 Support Not Spared 14 Bearing Not Spared 15 Gear Not Spared 16 Support Not Spared 17 Screw Not Spared 18 Bearing Not Spared 19 Gear 35T Not Spared 20 Spring Not Spared 21 Lever Not Spared ...

Page 718: ...tor 2 Bracket Not Spared 3 005K83081 One way Clutch 4 007K85730 One way Gear 5 Gear 13T Not Spared 6 Bearing Not Spared 7 Shaft Not Spared 8 Front Frame Not Spared 9 Upper Frame Not Spared 10 Front Chute Not Spared 11 Actuator Not Spared 12 130E82190 Tray 3 Level No Paper Sensor 13 Wire Harness Not Spared 14 Support Not Spared 15 Gear 29T Not Spared ...

Page 719: ...ay Clutch 4 Gear Not Spared 5 Shaft Not Spared 6 Chute Not Spared 7 Spring Not Spared 8 Friction Clutch Not Spared 9 Support Not Spared 10 Holder Not Spared 11 Spacer Not Spared 12 Gear 31T Not Spared 13 Support Not Spared 14 Bearing Not Spared 15 Gear Not Spared 16 Support Not Spared 17 Screw Not Spared 18 Bearing Not Spared 19 Gear 35T Not Spared 20 Spring Not Spared 21 Lever Not Spared ...

Page 720: ...otor 2 Bracket Not Spared 3 005K83081 One way Clutch 4 007K85730 One way Gear 5 Gear 13T Not Spared 6 Bearing Not Spared 7 Shaft Not Spared 8 Front Frame Not Spared 9 Upper Frame Not Spared 10 Front Chute Not Spared 11 Actuator Not Spared 12 130E82190 Tray 4 Level No Paper Sensor 13 162K56590 Wire Harness 14 Support Not Spared 15 Gear 29T Not Spared ...

Page 721: ...ay Clutch 4 Gear Not Spared 5 Shaft Not Spared 6 Chute Not Spared 7 Spring Not Spared 8 Friction Clutch Not Spared 9 Support Not Spared 10 Holder Not Spared 11 Spacer Not Spared 12 Gear 31T Not Spared 13 Support Not Spared 14 Bearing Not Spared 15 Gear Not Spared 16 Support Not Spared 17 Screw Not Spared 18 Bearing Not Spared 19 Gear 35T Not Spared 20 Spring Not Spared 21 Lever Not Spared ...

Page 722: ... Handle 5 Left Cover P O PL 16 13 Item 1 6 Support P O PL 16 13 Item 1 7 Chute P O PL 16 13 Item 1 8 Actuator P O PL 16 13 Item 1 9 Spring P O PL 16 13 Item 1 10 Bearing P O PL 16 13 Item 1 11 Bearing P O PL 16 13 Item 1 12 Pinch Roll P O PL 16 13 Item 1 13 809E28960 Spring 14 Bracket P O PL 16 13 Item 1 15 809E28980 Spring 16 Bracket P O PL 16 13 Item 1 17 015K49470 Interlock Switch 18 Bracket No...

Page 723: ...Parts List Prelaunch Training Review PL 16 14 Tray 3 4 Lift Gear Assembly Item Part Description 1 Transport Guide 2 015K49460 Gear Assembly Tray 3 3 015K49450 Gear Assembly Tray 4 4 007E66080 Lift Gear 5 011K96790 Coupling 6 Bearing ...

Page 724: ...s Item Part Description 1 007E66060 Gear 23 46T 2 007E66070 Gear 46T 3 007E66050 Gear 33T 4 127K31840 Takeaway Motor 2 5 127K36020 Takeaway Motor 1 6 Left Coupling Not Spared 7 Right Coupling Not Spared 8 Foot Not Spared 9 017K92350 Caster 10 017K92360 Caster 11 Bracket Not Spared 12 160K85980 Tray Module PWB ...

Page 725: ... Parts List Prelaunch Training Review PL 16 16 Covers Item Part Description 1 Right Cover Not Spared 2 802E23950 Front Upper Cover 3 802E23960 Front Lower Cover 4 802K36580 Rear Cover REP 14 9 5 802E23930 Left Lower Cover REP 14 12 ...

Page 726: ...e Assembly 2 801K02480 H Transport Assembly REP 12 1 3 Stapler Finisher Not Spared 4 003K12090 Thumbscrew 5 Rack Assembly Not Spared REP 12 19 6 Right Cover Not Spared 7 Stacker Tray Not Spared REP 12 20 8 026E93560 Screw 9 Bracket Not Spared 10 Front Bracket Not Spared 11 Stud Screw Not Spared 12 Rear Bracket Not Spared ...

Page 727: ...Spared 2 Bearing Not Spared 3 Chute Not Spared 4 In Gate Not Spared 5 In Gate Lever Not Spared 6 Gate Bracket Not Spared 7 Link Assembly Not Spared 8 Lever Assembly Not Spared 9 Lever Not Spared 10 Spring Not Spared 11 Gate Link Not Spared 12 120E20700 Actuator 13 Bearing Not Spared 14 Spring Not Spared 15 Exit Chute Not Spared ...

Page 728: ...21E91450 Magnet 5 Guide P O PL 17 3 Item 1 6 Roll P O PL 17 3 Item 1 7 Spring Plate P O PL 17 3 Item 1 8 Stop Not Spared 9 802K28590 Entrance Upper Cover Assembly 10 Entrance Upper Cover P O PL 17 3 Item 9 11 Roll P O PL 17 3 Item 9 12 Spring Plate P O PL 17 3 Item 9 13 Roll Not Spared 14 Front Cover Not Spared 15 Upper Rear Cover Not Spared 16 Rear Cover Not Spared 17 Exit Guide Not Spared 18 Sto...

Page 729: ...130E82970 Top Tray Full Sensor 11 130K62360 Exit Sensor 12 802K28580 Gate In Solenoid Assembly 13 Gate In Solenoid P O PL 17 4 Item 12 14 Spring P O PL 17 4 Item 12 15 LInk P O PL 17 4 Item 12 16 Cover P O PL 17 4 Item 12 17 Ground Wire P O PL 17 4 Item 12 18 162K69070 Wire Harness 19 162K69060 Wire Harness 20 Bearing Not Spared 21 007E67850 Gear 37T 22 007E67860 Gear 30T 23 007E67870 Gear 26T 24 ...

Page 730: ...aining Review Parts List PL 17 5 Covers Item Part Description 1 802E28560 Front Cover 2 802E28520 Rear Cover 3 802E28530 Top Cover 4 802E28540 Left Cover 5 802E28550 Front Cover Door 6 802E28570 Left Panel 7 Hinge Not Spared 8 121E88470 Magnet ...

Page 731: ...ject Chute Not Spared 11 130K61920 Stack Height Sensor Assembly REP 12 5 12 Actuator P O PL 17 6 Item 11 13 Bracket P O PL 17 6 Item 11 14 130E82530 Stack Height Sensor 15 Shaft Not Spared 16 Link Not Spared 17 120E20970 Actuator 18 005E16220 Clutch 19 005E16510 Collar 20 007E67760 Gear 28Z 21 Eject Roll P O PL 17 6 Item 25 22 007K86910 Gear 20T 23 013E20240 Bearing 24 Eject Shaft P O PL 17 6 Item...

Page 732: ... Cam Clutch 3 008E94070 Cam 4 Shaft Not Spared 5 Bearing Not Spared 6 031E94030 Arm 7 059K20210 Decurler Roll REP 12 7 8 007E67740 Gear 40Z 20T 9 007E67750 Gear 40Z 10 007E72090 Gear 18Z 21T 11 Shaft Not Spared 12 Bearing Not Spared 13 007E67730 Gear 23Z 52T 14 023E20160 Belt REP 12 9 15 423W29655 Belt 16 127K32840 Finisher Drive Motor REP 12 8 17 Bracket Not Spared ...

Page 733: ...07E67780 Gear 15Z 4 423W28054 Belt 5 007E67810 Gear 30Z 6 Collar P O PL 17 8 Item 1 7 007E67790 Gear Pulley 8 127K32870 Eject Motor 9 007E67800 Cam Gear 10 007E67770 Gear 42Z 27Z 11 121K24620 Set Clamp Solenoid 12 Bracket P O PL 17 8 Item 1 13 Wire Harness Not Spared 14 130E82540 Home Sensor 15 Plate Not Spared 16 Stop P O PL 17 8 Item 1 17 Spring Not Spared 18 Bracket Not Spared ...

Page 734: ...7 9 Item 1 3 127K32860 Staple Move Motor 4 Gear P O PL 17 9 Item 1 5 130E82530 Staple Sensor 6 Roll P O PL 17 9 Item 1 7 Staple Front Corner Sensor Not Spared 8 Plate Not Spared 9 001E59600 Rail REP 12 10 10 029K91990 Stapler Assembly REP 12 11 11 Stapler P O PL 17 9 Item 10 12 Cartridge P O PL 17 9 Item 10 13 Bracket Not Spared 14 962K07440 Stapler Harness ...

Page 735: ...otor 3 Plate P O PL 17 10 Item 1 4 130E82530 Front Rear Tamper Home Sensor 5 Rack P O PL 17 10 Item 1 6 Actuator P O PL 17 10 Item 1 7 Tamper P O PL 17 10 Item 1 8 Finger P O PL 17 10 Item 1 9 Spring P O PL 17 10 Item 1 10 130E82540 Compiler Paper Sensor 11 Actuator P O PL 17 10 Item 1 12 038E24410 Paper Guide 13 809E33600 Spring 14 Wire Harness P O PL 17 10 Item 1 15 End Guide P O PL 17 10 Item 1...

Page 736: ... Rear Gear 6 Actuator Not Spared 7 007E67840 Front Gear 8 Bracket Not Spared 9 007E67820 Rack 10 Tray Guide Not Spared 11 015K51640 Paper Stack Sensor Assembly 12 130E82530 Sensor 13 Actuator P O PL 17 11 Item 11 14 Bracket P O PL 17 11 Item 11 15 Spring P O PL 17 11 Item 11 16 Cover P O PL 17 11 Item 11 17 Bracket Not Spared 18 Sensor Not Spared 19 Bracket Not Spared 20 Pin Not Spared 21 Bearing ...

Page 737: ...ollar Not Spared 5 007E72070 Gear 32Z 18T 6 Bearing Not Spared 7 006K21970 Paddle Gear Shaft REP 12 15 8 013E20250 Paddle Bearing 9 Lower Exit Chute Not Spared 10 022K65880 Pinch Roll 11 Pinch Roll Not Spared 12 Pinch Roll Not Spared 13 Upper Exit Chute Not Spared 14 130K94740 Compiler Entrance Sensor 15 Spring Plate Not Spared 16 Bracket Not Spared 17 105E11320 Static Eliminator ...

Page 738: ...t Description 1 PWB Cover Not Spared 2 160K76660 Finisher PWB REP 12 16 3 537K64070 ROM 4 PWB Bracket Not Spared 5 962K10120 DC Harness 6 962K10130 Cable 7 110E97990 Top Cover Front Door Interlock Switch 8 130E82530 Docking Interlock Switch 9 Spring Plate Not Spared 10 Bracket Not Spared 11 Plate Not Spared ...

Page 739: ...ew P O PL 17 14 Item 1 PL 17 14 Item 11 5 Bracket P O PL 17 14 Item 1 PL 17 14 Item 11 6 Stop P O PL 17 14 Item 1 PL 17 14 Item 11 7 Spring Plate P O PL 17 14 Item 1 PL 17 14 Item 11 8 001E60050 Rail 9 017E94660 Foot 10 Front Rack P O PL 17 14 Item 1 11 802K36670 Rear Rack Assembly 12 Rear Cover P O PL 17 14 Item 11 13 Rear Rack P O PL 17 14 Item 11 14 Bracket P O PL 17 14 Item 11 15 015E77040 Bot...

Page 740: ...5 110K11100 Touch Panel ADJ 9 13 6 160K75800 VR PWB ADJ 9 13 7 Screw P O PL 18 2 Item 1 8 Right Panel P O PL 18 2 Item 1 9 Center Panel P O PL 18 2 Item 1 10 802E32860 One touch Panel 11 160K77367 UI PWB Assembly ADJ 9 13 12 UI PWB Base P O PL 18 2 Item 1 PL 18 2 Item 11 13 ROM P O PL 18 2 Item 11 14 ROM P O PL 18 2 Item 11 15 Bracket P O PL 18 2 Item 1 16 Plate P O PL 18 2 Item 1 17 Adjust Pen P ...

Page 741: ... Review PL 18 3 Platen Glass Item Part Description 1 Right Side Plate Not Spared 2 090K92820 Platen Glass REP 6 2 3 050K43070 Registration Gate 4 IPS Cover Not Spared 5 Screw Not Spared 6 068E10210 Platen Glass Support 7 160K66429 ITT IPS PWB 8 117E20840 Cable ...

Page 742: ... 7 107E08680 Platen Angle Sensor 8 Bracket P O PL 18 4 Item 6 9 Support P O PL 18 4 Item 6 10 Actuator P O PL 18 4 Item 6 11 009E55450 Spring 12 604K05330 Lens Kit Kit contains CCD PWB and Lens Assembly REP 6 4 ADJ 9 7 13 117K30960 CCD Flat Cable 14 Lens Cover Not Spared 15 APS Sensor Not Spared 16 Bracket Not Spared 17 Screw Not Spared 18 962K05910 AC Harness 220V 962K05900 AC Harness 120V 19 105...

Page 743: ...020E99590 Pulley 4 012K94110 Front Carriage Cable REP 6 11 5 012K94120 Rear Carriage Cable REP 6 11 6 063E94050 Tape 7 020E32740 Timing Pulley 8 023E19300 Belt 9 Capstan Shaft Not Spared 10 020E25090 Capstan Pulley 11 413W10950 Bearing 12 009E62830 Spring 13 017E92060 Foot 14 Pulley Not Spared 15 Stop Bracket Not Spared 16 127K32140 Carriage Motor REP 6 12 ...

Page 744: ... 118E12090 Insulator 9 122E92030 Exposure Lamp REP 6 13 10 105E10510 Lamp Ballast PWB 11 Pad P O PL 18 6 Item 2 12 041K94271 Half Rate Carriage Assembly ADJ 6 1 13 062K10730 No 2 and No 3 Mirror 14 No 2 No 3 Mirror P O PL 18 6 Item 2 PL 18 6 Item 13 15 Damper P O PL 18 6 Item 2 PL 18 6 Item 13 16 Single Clip P O PL 18 6 Item 12 17 809E09110 Clip 18 Half Rate Carriage P O PL 18 6 Item 12 19 Shaft P...

Page 745: ...6 02 5 85 DC1632 2240 PL 19 1 Parts List Prelaunch Training Review PL 19 1 Rack Item Part Description 1 Rack Not Spared 2 017E94710 Swivel Caster 3 017E94730 Stationary Caster 4 017E94700 Foot ...

Page 746: ... REP 5 18 2 Rear Cover P O PL 20 1 Item 1 3 140K60480 LED PWB 4 Wire Harness P O PL 20 1 Item 1 5 891E65180 Label Display 6 050K36410 Entrance Tray Assembly 7 Entrance Tray P O PL 20 1 Item 6 8 Plate P O PL 20 1 Item 6 9 009E26870 Spring Plate 10 032K93800 Document Guide 11 048E64200 Front Cover 12 Label Not Spared 13 891E65210 Size Label 14 Clamp Not Spared ...

Page 747: ...5 059K11880 Pinch Roll 6 015E48900 Front Magnet Plate 7 110K07850 Top Cover Interlock Switch Rear 8 Bracket Not Spared 9 Screw Not Spared 10 121K93870 Magnet 11 Bracket Not Spared 12 110K07870 Top Cover Interlock Switch Front 13 121K22710 Registration Gate Solenoid Assembly REP 5 2 14 Bracket P O PL 20 2 Item 13 15 Registration Gate Solenoid P O PL 20 2 Item 13 16 Registration Arm P O PL 20 2 Item...

Page 748: ...4 4 DADF Interlock Switch P O PL 20 3 Item 2 5 Screw P O PL 20 3 Item 2 6 Screw Not Spared 7 Wire Harness Not Spared 8 036K91420 Left Counterbalance REP 5 3 ADJ 5 2 ADJ 5 3 ADJ 5 4 9 PWB Support Not Spared 10 PWB Support Not Spared 11 Screw Not Spared 12 Safety Bracket Not Spared 13 PWB Support Not Spared 14 160K83080 DADF Control PWB Assembly W ROM REP 5 4 15 ROM P O PL 20 3 Item 14 16 DADF Contr...

Page 749: ...59 Bearing 11 Gear P O PL 20 4 Item 1 PL 20 4 Item 2 12 Gear P O PL 20 4 Item 1 PL 20 4 Item 2 13 Feed Shaft P O PL 20 4 Item 1 PL 20 4 Item 2 14 Nudger Shaft P O PL 20 4 Item 1 PL 20 4 Item 2 15 Gear P O PL 20 4 Item 1 PL 20 4 Item 2 16 Housing P O PL 20 4 Item 1 PL 20 4 Item 2 17 802K08320 Inner Cover Assembly 18 Inner Cover P O PL 20 4 Item 17 19 Pad P O PL 20 4 Item 17 20 Pulley Not Spared 21 ...

Page 750: ...late P O PL 20 5 Item 1 6 Arm P O PL 20 5 Item 1 7 055K19260 Guard 8 Arm Shaft P O PL 20 5 Item 1 9 Retard Shaft P O PL 20 5 Item 1 10 Set Gate Not Spared 11 130K60600 Document Sensor Registration Sensor REP 5 11 12 121K22690 Set Gate Solenoid Assembly REP 5 10 13 Bracket P O PL 20 5 Item 12 14 Set Gate Solenoid P O PL 20 5 Item 12 15 Spring P O PL 20 5 Item 12 16 Bracket Not Spared 17 130E80890 S...

Page 751: ...em 1 3 Damper P O PL 20 6 Item 1 4 Bracket P O PL 20 6 Item 1 5 Pulley P O PL 20 6 Item 1 6 Screw Not Spared 7 007K86700 Gear Pulley 8 023E19990 Belt 9 Spacer Not Spared 10 Tension Roll Not Spared 11 Spacer Not Spared 12 Tension Roll Not Spared 13 023E20010 Belt 14 020E21050 Pulley 15 Bearing Not Spared 16 020K91230 Pulley 17 022K37080 Upper Duplex Roll 18 022K37070 Lower Duplex Roll 19 023E12230 ...

Page 752: ...em Part Description 1 Duplex Chute Not Spared 2 Wire Harness Not Spared 3 130K60600 Duplex Sensor REP 5 14 4 050K46690 Gate 5 Screw Not Spared 6 Screw Not Spared 7 054K18790 Lower Chute Assembly 8 Lower Chute P O PL 20 7 Item 7 9 Pinch Roll P O PL 20 7 Item 7 10 121E90640 Open Switch Magnet ...

Page 753: ...7K81120 Gear Pulley 3 Bearing Not Spared 4 059K19750 Registration Roll 5 012E09760 Link 6 809E04210 Rear Spring 7 005E80250 Clip 8 013E94561 Bearing 9 008E90941 Rear Cam 10 012E91960 Link 11 022K38040 Registration Pinch Roll REP 5 15 12 008E90931 Front Cam 13 809E04220 Front Spring 14 009E28570 Spring 15 050K46690 Gate 16 009E28560 Spring ...

Page 754: ...9 Item 1 5 Bracket P O PL 20 9 Item 1 6 Spacer Not Spared 7 023E20000 Belt 8 020E93230 Pulley 9 Bearing Not Spared 10 059K11860 Exit Roll 11 130K60600 DADF Exit Sensor 12 Bracket Not Spared 13 Plate P O PL 20 9 Item 17 14 105E06910 Static Eliminator 15 Exit Upper Chute Not Spared 16 055K26060 Document Guard 17 054K13081 Lower Exit Chute 18 Exit Lower Chute P O PL 20 9 Item 17 19 Sensor Pad P O PL ...

Page 755: ...liminator Not Spared 3 007E66340 Gear 4 Collar Not Spared 5 013E80970 Bearing 6 049E91070 Tension Plate 7 022K39710 Idler Roll 8 023E15690 Platen Belt REP 5 19 9 Drive Roll Not Spared 10 Belt Guide Not Spared 11 Belt Guide Not Spared 12 Transport Frame Not Spared 13 Deflector Not Spared 14 Pinch Roll Not Spared 15 Pinch Roll Not Spared 16 Pinch Roll Not Spared 17 Damper Not Spared ...

Page 756: ...iew Parts List PL 20 11 Platen Glass Registration Gate Exit Tray Item Part Description 1 090K92820 Platen Glass REP 6 2 2 050K43070 Registration Gate 3 015K83700 Plate 4 673K51382 Exit Tray 5 003E43840 Thumbscrew 6 830E17490 Bracket 7 050E88440 Wing Tray ...

Page 757: ...26450 Nylon Washer 5 AG 252W27350 Nylon Washer 6 AH 252W27450 Nylon Washer 6 AJ 252W29450 Nylon Washer 8 AK 271W16050 Dowel Pin 2x10 AL 271W28250 Dowel Pin 3x12 AM 271W28650 Dowel Pin 3x16 AN 271W28950 Dowel Pin 3x22 AP 271W36850 Dowel Pin 4x20 AQ 285W15651 Spring Pin 2x6 AR 285W15851 Spring Pin 2x8 AS 285W16251 Spring Pin 2x12 AT 285W28051 Spring Pin 3x10 AU 285W28251 Spring Pin 3x12 AV 285W28651...

Page 758: ...06E71740 PL 5 1 007E61890 PL 5 2 007E61910 PL 5 2 007E62630 PL 2 8 007E64740 PL 2 7 007E66050 PL 16 15 007E66060 PL 16 15 007E66070 PL 16 15 007E66080 PL 16 14 007E66340 PL 20 10 007E67730 PL 17 7 007E67740 PL 17 7 007E67750 PL 17 7 007E67760 PL 17 6 007E67770 PL 17 8 007E67780 PL 17 8 007E67790 PL 17 8 007E67800 PL 17 8 007E67810 PL 17 8 007E67820 PL 17 11 007E67830 PL 17 11 007E67840 PL 17 11 00...

Page 759: ...680 PL 17 11 015K51640 PL 17 11 015K52280 PL 17 8 015K52320 PL 4 2 015E77040 PL 17 14 Table 1 Part Number Index Part Number Part List 015K83700 PL 20 11 017E92060 PL 18 5 017K92350 PL 16 15 017K92360 PL 16 15 017E94660 PL 17 14 017E94700 PL 19 1 017E94710 PL 19 1 017E94730 PL 19 1 019E49470 PL 18 6 019E49830 PL 18 4 019E50340 PL 17 11 019E50400 PL 18 6 019E93510 PL 20 2 019K97130 PL 2 14 019K97540...

Page 760: ...4K16130 PL 2 8 054E16330 PL 2 8 054K17241 PL 11 2 054K17252 PL 11 2 054K18270 PL 16 6 Table 1 Part Number Index Part Number Part List 054E18520 PL 16 6 054E18530 PL 16 5 054E18540 PL 16 5 054K18780 PL 20 5 054K18790 PL 20 7 054K22410 PL 2 8 055K19260 PL 20 5 055K26060 PL 20 9 059K11821 PL 20 9 059K11840 PL 20 4 059K11860 PL 20 9 059K11880 PL 20 2 059K15573 PL 16 6 PL 2 3 059K15611 PL 2 8 059K16742...

Page 761: ... PL 9 3 116K90810 PL 6 1 117E19780 PL 18 6 117E20840 PL 18 3 117K30960 PL 18 4 117E94370 PL 9 2 Table 1 Part Number Index Part Number Part List 118E12090 PL 18 6 120E11971 PL 2 13 120E18160 PL 2 11 120E20690 PL 17 7 120E20700 PL 17 2 120E20970 PL 17 6 121K22220 PL 2 6 121K22470 PL 1 2 121K22690 PL 20 5 121K22710 PL 20 2 121K22860 PL 11 2 121K22870 PL 11 2 121K23270 PL 1 2 121K23560 PL 11 2 121K246...

Page 762: ...4 130K63000 PL 6 2 130E80890 PL 20 5 130E81600 PL 16 6 130E82190 PL 16 11 PL 2 3 PL 2 9 PL 5 4 PL 2 4 PL 2 13 Table 1 Part Number Index Part Number Part List PL 16 9 PL 16 7 PL 2 11 PL 2 10 130E82530 PL 17 10 PL 17 6 PL 17 9 PL 17 11 PL 17 13 130E82540 PL 17 10 PL 17 8 PL 17 4 130E82650 PL 16 5 PL 2 6 130E82970 PL 17 4 130E84270 PL 5 4 130E84300 PL 2 9 130E91010 PL 4 1 130K93230 PL 11 2 130K93360 ...

Page 763: ... 604K07510 PL 6 2 604K07520 PL 6 2 673K51382 PL 20 11 801K02480 PL 17 1 Table 1 Part Number Index Part Number Part List 802K08320 PL 20 4 802E12400 PL 10 2 802E12430 PL 10 2 802E12480 PL 10 3 802E12490 PL 10 3 802E12500 PL 10 3 802K12950 PL 5 2 802K13193 PL 2 3 802E23930 PL 16 16 802E23950 PL 16 16 802E23960 PL 16 16 802E23980 PL 16 4 802E23990 PL 16 3 802K25731 PL 16 13 802K27073 PL 2 9 802E27860...

Page 764: ...809E29620 PL 2 8 809E33600 PL 17 10 830E17490 PL 20 11 830E81670 PL 17 6 891E49060 PL 16 1 891E49510 PL 16 1 891E49520 PL 16 1 891E65180 PL 20 1 891E65210 PL 20 1 891E75951 PL 10 1 892E13310 PL 2 2 892E28491 PL 16 1 892E41110 PL 2 1 892E74500 PL 16 2 892E78280 PL 10 1 892E78290 PL 10 1 908W01200 PL 9 2 917W00723 PL 9 2 962K05900 PL 18 4 962K05910 PL 18 4 962K07440 PL 17 9 962K08641 PL 13 1 962K088...

Page 765: ... Control 6 70 dC351 NVM Background Processing 6 77 dC355 Hard Disk Diagnostic Program 6 78 dC371 Configuration Page 6 78 dC612 Color Test Pattern Print 6 79 dC685 Color Registration 6 83 dC921 TC ATC Sensor Setup 6 83 dC922 TRC Control 6 84 dC924 TRC Adjust 6 84 dC929 Max Setup 6 85 dC934 ADC AGC Setup 6 85 dC945 IIT Calibration 6 86 dC956 Belt Edge Learn Mode 6 86 General Procedures GP 1 Network ...

Page 766: ...6 02 6 2 DC1632 2240 Prelaunch Training Review General Procedures and Information ...

Page 767: ...hine data that data is displayed on the Service Entry Screen When the system has obtained the machine data it displays Complete at the upper left corner of the Service Entry Screen The data listed in Table 1 will be displayed 10 If communication is lost between the PWS and the machine click Reconnect from the main file menu 11 To exit the Diagnostic Mode a Select the Service Exit Tab b Click on th...

Page 768: ...display Refer to dC301 for details b DC355 Hard Disk Initialization Only Partition A can be initialized For full initialization refer to ADJ 9 8 c DC131 NVM Read Write follow the instructions on the screen If one or more NVM locations is changed the machine will reboot upon exit Refer to dC131 for details Printing Service Reports 1 To access Service reports follow the Entering the UI Diagnostic mo...

Page 769: ...umber Read Billing Meter Information If you have replaced the PWB that has a Machine Serial Number check the PWB and set the Machine Serial Number Reads Billing Meter Information for the fol lowing ï MCU PWB ï ESS PWB ï ESS NVM PWB 135 Service Data HFSI Counter Displays the regular part replacement life expectancy threshold and current value usage You can change the replacement life expectancy to ...

Page 770: ...al Copies Copies Since Last Call Non Zero Jams or HFSI Requiring Replacement 371 Configuration Page Allows viewing of current software version and Market Place setting Machine Con figuration Output Device s Accessories Tray 1 Paper Size setting Feature Con fig and Input Device These settings can be changed to align with the machine configuration 612 Color Test Pattern Print 1 Outputs a test patter...

Page 771: ...ence since the last time the Complete Closeout option was selected dC120 Fail Counter Purpose Displays the number of occurrences of each fault since the last Service Exit with the Complete Closeout option selected NOTE ï The machine does not count the faults detected while in the Service Mode ï The machine does not count interlock open detected faults while the Main Processor is stopped Procedure ...

Page 772: ...ghlighted in the Table 6 The following subsets of data are available ï Last 40 Faults History default screen displays the 40 newest faults and lists copy count when each occurred ï Last 40 Faults Occurrences displays the 40 newest faults and lists the number of occurrences ï DADF Jams displays the 40 newest DADF jams and lists copy count when each occurred ï Paper Jams displays the 40 newest paper...

Page 773: ...of all the changed values These locations can be written individually or as a block from this tab or can be canceled 3 Select Write NVM a If the input value is valid within the range the system writes the new NVM value in the NVM location in the machine b If the input value is invalid the system displays the following message in the infor mation screen The given NVM value is out of range NVM was n...

Page 774: ...B 1 MB 32 KB interval 700 084 NetWare Buffer Size 256KB 64 1024 1 1 024 1024 64 KB 1 MB 32 KB interval 700 085 AppleTalk Buffer Size 256KB 64 KB 1 MB 32 KB interval 700 086 SMB Buffer Size 256KB 64 1024 1 1 024 1024 64 KB 1 MB 32 KB interval 700 087 IPP Buffer Size 256KB 64 1024 1 1 024 1024 64 KB 1 MB 32 KB interval 700 088 Salutation Buffer Size 256KB 64 KB 1 MB 32 KB interval 700 089 HDD Status...

Page 775: ...700 164 Language Japanese Setup Range 1 1 Japanese 2 English 3 French 4 German 5 Italian 6 Spanish 7 Portuguese 8 Russian 9 Chinese 10 Korean 11 Thai 12 Vietnamese 13 Taiwanese 700 165 Country Code 0 Undefined 0 Undefined 840 USA 124 Canada 076 Brazil 3 Latin America Cannot be assigned 826 UK 276 Germany 380 Italy 250 France 724 Spain 528 Holland 756 Swiss 752 Sweden 056 Belgium 040 Austria 620 Po...

Page 776: ...lphanumerics ASCII 700 321 SEEPROM Product 1st digit Alphanumeric ASCII 700 322 SEEPROM Product 2nd digit Alphanumeric ASCII 700 323 SEEPROM Product 3rd digit Alphanumeric ASCII 700 324 SEEPROM Product 4th digit Alphanumeric ASCII 700 325 Battery Backup SRAM Product 1st digit Alphanumeric ASCII 700 326 Battery Backup SRAM Product 2nd digit Alphanumeric ASCII 700 327 Battery Backup SRAM Product 3rd...

Page 777: ...rame ROM Revision Auto Setting 700 357 UI control ROM Major Auto Setting 700 358 UI control ROM Minor Auto Setting 700 359 UI control ROM Revision Auto Setting 700 360 Product Code 1st digit Alphanumerics ASCII 700 361 Product Code 2nd digit Alphanumerics ASCII 700 362 Product Code 3rd digit Alphanumerics ASCII 700 363 Product Code 4th digit Alphanumerics ASCII 700 364 Product Code 5th digit Alpha...

Page 778: ...250 217 283 Side 2 Lead Regi Correction Value of M Size document Unit Step M Size 158 1mm 245 9mm in Slow Scan Direction 710 027 L Size Side2 Lead Regi Adjust 250 217 283 Side 2 Lead Regi Correction Value of L Size document Unit Step L Size 246 0mm 460 0mm in Slow Scan Direction 710 800 ADF Static Jam Count Total No Sensor Sensed Jam 0 0 65535 Cumulative Jam Counter Write not permitted 710 801 ADF...

Page 779: ...ince Reset 0 0 65535 Cumulative Jam Counter at the previous clearing Write not permitted 710 900 Feed Life Count upper digits 36 0 65535 Feed Count Replacement Life Upper digits Write not permitted 710 901 Feed Life Count lower digits 40704 0 65535 Feed Count Replacement Life Lower digits Write not permitted Table 2 Chain 710 Chain Link Name Default Range Description Table 3 Chain 715 Chain Link N...

Page 780: ... 0 255 Speed Priority AE Sampling Upper Limit BMAX 715 205 Initial Background color Value 0 0 255 Speed Priority AE Background level initial value INIT 715 208 Line to Fix Variation 48 0 255 Speed Priority AE Slow Scan variation fixed position NCON 715 212 Background Color Suppression mode for BW 2 0 2 Speed Priority AE Suppression Mode Setup in B W 0 Register 1 Fixed 2 Vary 715 213 Background Col...

Page 781: ...S Not Detect Area for DADF model Platen mode Real Time AE 38 0 65535 Slow Scan Non detection area Setup value at Real Time AE for DADF model DADF job 715 244 B W Offset for Text Image Platen mode Real Time AE 10 0 255 For AE OFFSET data Platen text photo in B W model 715 245 B W Offset for Text Platen mode Real Time AE 10 0 255 For AE OFFSET data Platen text in B W model 715 246 B W Offset for Map...

Page 782: ...DF Communication Fail Count Since Reset 0 0 65535 Cumulative Fail Counter at the previous clearing Write not permitted 715 802 lIISS RAM CHECK Failure Count Over all Total 0 0 65535 Cumulative Fail Counter Write not permitted 715 803 IISS RAM CHECK Failure Count Since Reset 0 0 65535 Cumulative Fail Counter at the previous clearing Write not permitted 715 804 EEPROM Failure Count Overall Total 0 0...

Page 783: ...826 Platen AGC Channel 3 Fail Count Overall Total 0 0 65535 Cumulative Fail Counter Write not permitted 715 827 Platen AGC Channel 3 Fail Count Since Reset 0 0 65535 Cumulative Fail Counter at the previous clearing Write not permitted 715 828 Platen AGC Channel 4 Fail Count Overall Total 0 0 65535 Cumulative Fail Counter Write not permitted 715 829 Platen AGC Channel 4 Fail Count Since Reset 0 0 6...

Page 784: ...nce Reset 0 0 65535 Cumulative Fail Counter at the previous clearing Write not permitted 715 856 IIT Memory Hot Line Failure Total Count 0 0 65535 Cumulative Fail Counter Write not permitted 715 857 IIT Memory Hot Line Failures Since Reset 0 0 65535 Cumulative Fail Counter at the previous clearing Write not permitted 715 858 DADF RAM CHECK Failure Total Count 0 0 65535 Cumulative Fail Counter Writ...

Page 785: ...ster Print Color2 0 1999999 0 1 999 999 720 006 Master Print B W 0 1999999 0 1 999 999 720 012 Backup1 Print Full Color 0 1999999 0 1 999 999 720 013 Backup1 Print Color1 0 1999999 0 1 999 999 720 014 Backup1 Print Color2 0 1999999 0 1 999 999 720 015 Backup1 Print B W 0 1999999 0 1 999 999 720 040 PSW Display Group 0 0 999999999 999 0 999999999999 0 means not set up 720 041 TBD 0 0 999999999 999 ...

Page 786: ...ion adjustment Double Speed 742 006 RegiLoopLengthAjust Tray Standard Paper 41 0 81 1bit 2 4462ms Regi Loop Length Adjustment P Speed for Standard Paper from Tray Default 260ms 742 007 RegiLoopLengthAjust Tray Standard Paper MF 41 0 81 1bit 1 31136ms Regi Loop Length Adjustment Double Speed for Standard Paper from Tray 742 009 RegiLoopLengthAjust Tray 5 Standard Paper 41 0 81 Regi Loop Length Adju...

Page 787: ...LEAD REGI MSI Standard Paper 11 0 40 1bit 0 2544mm Lead Regi Adjustment P Speed Standard Paper from Tray 5 742 032 ADJUST LEAD REGI MSI Standard Paper 20 0 40 1bit 0 2544mm Lead Regi Adjustment Double Speed Standard Paper from MSI 742 033 ADJUST LEAD REGI MSI Heavy1 20 0 40 1bit 0 2544mm Lead Regi Adjustment P Speed Heavy Weight Paper 1 from Tray 5 742 034 ADJUST LEAD REGI MSI Heavy2 20 0 40 1bit ...

Page 788: ...me between PRE T A Starts and Standard Signal IOT 457 957ms 742 060 PRE T A START TIMING TTM 3 74 0 115 1bit 2 4462ms Adjusts the Time between PRE T A Starts and Standard Signal IOT 431 931ms 742 061 PRE T A START TIMING 1TM 1 102 0 204 1bit 2 4462ms Adjusts the Time between PRE T A Starts and Standard Signal IOT 303 803ms Default 553ms 742 062 ADJUST PRE FEED POSITION 3TM 1 0 0 40 1bit 10ms Adjus...

Page 789: ...Time from TRAY insertion For remaining detection calculation as A 742 084 PAPER THE REST TTM 2 0 0 12000 Saves the Cumulative LIFT UP Time from TRAY insertion For remaining detection calculation as A 742 085 PAPER THE REST TTM 3 0 0 15000 Saves the Cumulative LIFT UP Time from TRAY insertion For remaining detection calculation as A 742 086 PAPER THE REST 1TM 1 0 0 4000 Saves the Cumulative LIFT UP...

Page 790: ... 431 931ms 742 111 MAIN FEED START TIMING 3TM 1 Half 10 0 22 1bit 4 8924ms Adjust the Time between the MAIN FEED Starts and the PRE T A 330 830ms 742 112 MAIN FEED START TIMING 3TM 2 Half 10 0 22 1bit 4 8924ms Adjust the Time between the MAIN FEED Starts and the PRE T A 570 1070ms 742 113 MAIN FEED START TIMING 3TM 3 Half 10 0 22 1bit 4 8924ms Adjust the Time between the MAIN FEED Starts and the P...

Page 791: ...he STS 1 reaches Low Temperature Not Ready Temperature the Fuser is moved to sagging status to avoid poor fusing 744 053 STS 2 Low TEMP Not Ready TEMP 125 100 150 1 bit 1 deg C Once the STS 2 reaches Low Temperature Not Ready Temperature the Fuser is moved to sagging status to avoid poor fusing 744 054 HFSI Counter Index 0 0 5 For HFSI Counter Symmetry 744 085 Plain Paper S Setting Temperature 5 0...

Page 792: ...6 024 1ST BTR Output Remote Normal speed K 86 0 200 1bit 1 For primary transfer output adjustment of K Color at FC104mmsec Displays the multiplication value in primary transfer current of 746 020 ex At 100 Primary Transfer Current 14 µAx1 0 10 µA At 150 Primary Trans fer Current 14 µAx1 5 21 µA 746 025 1ST BTR Output Remote Half speed FC Y 36 0 200 1bit 1 For primary transfer output adjustment of ...

Page 793: ...of 746 006 746 069 Remote for Postcard Side1 Output Duty 100 0 200 1bit 1 For Secondary Transfer output adjustment of Postcard side 1 Displays the multiplication value in secondary transfer resistance calculation result of 746 006 746 070 Remote for Envelope Side1 Output Duty 100 0 200 1bit 1 For Secondary Transfer output adjustment of Envelope side 1 Displays the multiplication value in secondary...

Page 794: ...ys the multiplication value in second ary transfer resistance calculation result of 746 006 746 089 2ND BTR Present Output 245 102 921 1bit 4 888V Ideographication of 500V 4500V Resistance Detection Calculation results x remote 746 090 Plain paper S Control NVM1 FC Side1 0 0 6 0 Control S 1 FCside1 secondary transfer output for paper according to P paper 1 Control S 2 FCside1 secondary transfer ou...

Page 795: ... at primary transfer resistance detection 100 5000V 746 970 1st BTR Vmonitor K 36 4 178 1bit 28 01V Displays the voltage at primary transfer resistance detection 100 5000V 746 971 Remote for Plain paper A G Normal speed BW Side1 100 0 200 1bit 1 For Secondary Transfer output adjustment of Plain paper A G 104mmsec side1 BW Displays the multiplica tion value in secondary transfer resistance calculat...

Page 796: ...e 1 Count 1sec 751 137 Dispense Time Count 4Color Counter 0 0 65535 Total Count of 4 Colors Dispense Time 751 138 BOTTLE SNS MODE SW 0 0 2 Specifies the Count method until BOTTLE FULL 0 Auto Print Dispense 1 Only No of Prints 2 Only Dis pense time 751 159 BCR CLN Trigger SW 3 0 3 Selection SW for Trigger types to operate the BCR CLN 0 CV COUNT 1 DRUM CYCLE COUNT 2 PIXEL COUNT 3 PV Count Pixel Coun...

Page 797: ...nA low Cin Patch 752 034 Vpatch Average K CinA 0 0 1023 ADC average detected value of CinA low Cin Patch 752 035 Vpatch Average Y CinB 0 0 1023 ADC average detected value of CinB high Cin Patch 752 036 Vpatch Average M CinB 0 0 1023 ADC average detected value of CinB high Cin Patch 752 037 Vpatch Average C CinB 0 0 1023 ADC average detected value of CinB high Cin Patch 752 038 Vpatch Average K Cin...

Page 798: ...Y 0 0 2 ATC Fluctuation Range Lower Limit Warning 0 Normal 1 To little fluctuation 752 119 Warn ATC Fluctuation Max Min M 0 0 2 ATC Fluctuation Range Lower Limit Warning 0 Normal 1 To little fluctuation 752 120 Warn ATC Fluctuation Max Min C 0 0 2 ATC Fluctuation Range Lower Limit Warning 0 Normal 1 To little fluctuation 752 121 Warn ATC Fluctuation Max Min K 0 0 2 ATC Fluctuation Range Lower Limi...

Page 799: ... OFF C 300 0 1023 LD Light Quantity Value when Potential Control is OFF 752 374 LD Light qty when Potential Control is OFF K 300 0 1023 LD Light Quantity Value when Potential Control is OFF 752 375 Ideal LD light qty Y 450 0 1023 LD Light Quantity Ideal Value Calculated from Delta LD Light Quantity 752 376 Ideal LD light qty M 450 0 1023 LD Light Quantity Ideal Value Calculated from Delta LD Light...

Page 800: ... Cstop 752 804 DispTime Totalizing value for age Cor rection Y 0 0 4294967295 Cumulative dispense time for deterioration correction of ATC Control nominal value Set to 0 at replacement of Developer 752 805 DispTime Totalizing value for age Cor rection M 0 0 4294967295 Cumulative dispense time for deterioration correction of ATC Control nominal value Set to 0 at replacement of Developer 752 806 Dis...

Page 801: ...ation correction result Change factor from MF Changes name from TRC Patch Cin in Job 753 022 TRC Target RADC Y A 780 0 1023 2P TRC Target RADC for Gradation Correction 753 023 TRC Target RADC Y B 415 0 1023 2P TRC Target RADC for Gradation Correction 753 024 TRC Target RADC M A 740 0 1023 2P TRC Target RADC for Gradation Correction 753 025 TRC Target RADC M B 360 0 1023 2P TRC Target RADC for Grad...

Page 802: ...nt Full Color 0 0 65535 FFFFh Accumulates the No of Setups immediately after FC Job 755 012 Y_Setup Count Black 0 0 65535 FFFFh Accumulates the No of Setups immediately after BW Job 755 013 Y_First Install Year 0 0 99 63h Writes the date info when the first job was performed 755 014 Y_First Install Month 0 0 12 Ch Writes the date info when the first job was performed 755 015 Y_First Install Day 0 ...

Page 803: ...2 0 0 65535 FFFFh Records the M C 2nd time onwards Serial No when the CRU was last installed 755 047 M_Machine Serial No Write count 0 0 65535 FFFFh Accumulates the No of M C into which CRU is installed 755 049 M_CRU TYPE CRU Type 0 255 FFh CRU Type is recorded 755 055 C_Drum Life Count kCy 0 0 3000 BB8h To determine Drum Life 755 056 C_Drum Cycle Count Total 0 0 6M 5B8D80h 1bit 0 1cycle Total P R...

Page 804: ...ulates the No of Prints for BW Job 755 088 K_Print Count Full Color A4L only 0 0 20000K 1312D00h 1bit 100 A4 1 sheet Accumulates the No of Prints A4LEF for FC Job 755 089 K_Print Count Black A4L only 0 0 20000K 1312D00h 1bit 100 A4 1 sheet Accumulates the No of Prints A4LEF for BW Job 755 090 K_Shutdown Count Full Color 0 0 65535 FFFFh 755 091 K_Shutdown Count Black 0 0 65535 FFFFh 755 092 K_Setup...

Page 805: ... above CW direction Below 500 CCW direction 760 017 C Skew misregistration 500 0 1000 100 1 rotation 500 and above CW direction Below 500 CCW direction 760 018 K Skew misregistration 500 0 1000 100 1 rotation 500 and above CW direction Below 500 CCW direction 760 019 Y XSO 236 0 472 Adjusts the Fast Scan direction write start position by the No of Video Locks from SOS Signal 4 Colors Cor rection R...

Page 806: ... from SOS Sig nal 4 Colors Correction Resolution Ability 1 Pixel unit 760 052 K XBI 0 0 3 Adjusts the Fast Scan direction write start position by Switching the Video Lock position phase from SOS Sig nal 4 Colors Correction Resolution Ability 1 Pixel unit 760 053 Y OLXSO 10 0 20 The normal Regi Control cycle separately adjusts the Fast Scan direction write start position by the No of Video Locks fr...

Page 807: ...ing the average frequency of each ROS Video Lock in an Open Loop from the Temperature detection result 4 Colors Correction Resolution Ability 1 4 Pixel unit 760 067 C OLMAG 100 0 200 The normal Regi Control separately adjusts the Fast Scan direction image 100 magnification by switching the average frequency of each ROS Video Lock in an Open Loop from the Temperature detection result 4 Colors Corre...

Page 808: ... 0 409600 M Color Cumulative Pixels 762 046 Cumulative ICDC_Band_Value_C 0 0 409600 C Color Cumulative Pixels 762 047 Cumulative ICDC_Band_Value_K 0 0 409600 K Color Cumulative Pixels 762 053 YM_DB AC Normal Frequency 60 0 127 AC Energized Voltage Frequency at YM Color Normal Speed 762 054 YM_DB AC Normal Output Phase value 65 0 127 AC Energized Voltage Phase Value at YM Color Normal Speed 762 059...

Page 809: ... Speed 762 115 C_DB DC VB OFF Half speed Timing 92 0 255 1bit 4 8924ms Falling timing from VB to VB2 at C Color Half Speed 762 116 K_DB DC VB OFF Half speed Timing 88 0 255 1bit 4 8924ms Falling timing from VB to VB2 at K Color Half Speed 762 117 YM_ DB AC ON Half speed Timing 110 0 255 1bit 4 8924ms AC Voltage Energized timing at YM Color Half Speed 762 118 CK_ DB AC ON Half speed Timing 110 0 25...

Page 810: ...B3 Value 877 0 1023 1bit 0 684V VB3 Developer DC Energized Voltage value of K Color Half Speed 762 190 4DB DC Hi speed VM1 Value 351 0 1023 1bit 0 684V Vm1 Developer DC Energized Voltage value at K Color High Speed 762 194 K_DB DC Hi speed VM3 Value 877 0 1023 1bit 0 684V VB3 Developer DC Energized Voltage value at K Color High Speed 762 195 K_DB DC Vm0 ON Hi speed Timing 107 0 255 1bit 1 3114ms R...

Page 811: ...62 231 YM_DB AC Hi speed Frequency 60 0 127 AC energized voltage frequency at YM Color High Speed 762 232 YM_DB AC Hi speed Output Phase Value 65 0 127 AC energized voltage phase value at YM Color High Speed 762 233 CK_DB AC Hi speed Frequency 60 0 127 AC energized voltage frequency at CM Color High Speed 762 234 CK_DB AC Hi speed Output Phase Value 65 0 127 AC energized voltage phase value at CK ...

Page 812: ...B to VB2 at C Color High Speed 762 254 YM_DB AC ON Hi speed Timing 366 0 2000 1bit 1 3114ms AC Voltage Energized timing at YM Color High Speed 762 255 YM_DB AC OFF Hi speed Timing 366 0 2000 1bit 1 3114ms AC Voltage off timing at YM Color High Speed 762 256 Y_DB DC VB ON Hi speed Timing 1382 0 2000 1bit 1 3114ms Rising timing from VB3 to VB at Y Color High Speed 762 257 M_DB DC VB ON Hi speed Timi...

Page 813: ...Chain 770 Chain Link Name Default Range Description 770 001 Parallel Port Enable Enable 0 1 0 Stop 1 Start Up 770 002 Parallel Print ModeType Auto 1 23 1 Auto 14 Dump 15 ART 16 PLW 3 HPGL2 8 ESCP 5 PostScript 10 TIFF AP version 1 Auto 2 PCL6 5 PostScript 770 003 Parallel PJL Switch ON FALSE TRUE 0 OFF 1 ON 770 004 Parallel Adobe Protocol Standard 0 2 0 Standard 1 Binary 2 TBCP 770 005 Parallel Aut...

Page 814: ...o 2 PCL6 5 PostScript 770 082 SMB JCL Enable is SMB PJL Enable for AP ON FALSE TRUE 0 OFF 1 ON 770 083 SMB TBCP Valid Flag None FALSE TRUE 0 None 1 TBCP 770 084 SMB Spool Mode Non Spool 0 Non Spool 1 Spool 770 085 SMB Transport Protocol both 2 TCP IP 4 NetBeui 6 both 770 090 IPP Port Enable Stop 0 1 0 Stop 1 Start Up 770 091 IPP Print Mode Type Auto 1 Auto 16 ART 17 PLW 3 HPGL2 8 ESCP 5 PostScript...

Page 815: ...ame Default Range Description Table 19 Chain 780 Chain Link Name Default Range Description 780 013 Paper Type for Tray 1 22 Setup Range 22 Bond 1 Plain Paper 14 Recycled Paper 23 27 Custom Paper 1 5 780 014 Paper Type for Tray 2 22 Setup Range 22 Bond 1 Plain Paper 14 Recycled Paper 23 27 Custom Paper 1 5 780 015 Paper Type for Tray 3 22 Setup Range 22 Bond 1 Plain Paper 14 Recycled Paper 23 27 Cu...

Page 816: ...alent 0x02 Plain Paper B P paper C2 paper equivalent 0x04 Plain Paper C WR100 Green100 equivalent 0x08 Plain Paper D 4024 20lb Askul equivalent Normal 0x10 Plain Paper E 4024 20lb Askul equivalent gradation emphasis 0x20 Plain Paper F 4024 24lb equivalent Normal 0x40 Plain Paper G 780 032 Image Quality Control Category Cus tom Paper 5 0x02 0x01 0x80 0x01 Plain Paper A J paper JD paper J Coat paper...

Page 817: ... 1 Setting 3 1 18 1 25 0 2 35 3 3 50 0 4 57 7 5 61 2 6 64 7 7 70 7 8 81 6 9 86 6 10 115 4 11 122 5 12 129 4 13 141 4 14 163 2 15 173 2 16 200 0 17 282 8 18 400 0 790 074 Fixed Magnification 2 Setting 7 1 18 1 25 0 2 35 3 3 50 0 4 57 7 5 61 2 6 64 7 7 70 7 8 81 6 9 86 6 10 115 4 11 122 5 12 129 4 13 141 4 14 163 2 15 173 2 16 200 0 17 282 8 18 400 0 790 075 Fixed Magnification 3 Setting 8 1 18 1 25...

Page 818: ...hter 1 Normal Darker 1 Darker 2 Darker 3 790 108 Default Color Balance C High Den sity 0 0 6 0 6 3 3 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 790 109 Default Color Balance K Low Den sity 0 0 6 0 6 3 3 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 790 110 Default Color Balance K Medium Density 0 0 6 0 6 3 3 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darke...

Page 819: ...ed Size 8 of Copy Document Size Input 9 1 50 1 Postcard 2 A6SEF 3 A6LEF 4 B6SEF 5 B6LEF 6 A5SEF 7 A5LEF 8 B5SEF 9 B5LEF 10 A4SEF 11 A4LEF 12 B4SEF 13 A3SEF 14 Postcard 4x6 15 5 5x8 5SEF 16 5 5x8 5LEF 17 8 5x11SEF 18 8 5x11LEF 790 139 Fixed Size 9 of Copy Document Size Input 11x17SE F 1 50 1 Postcard 2 A6SEF 3 A6LEF 4 B6SEF 5 B6LEF 6 A5SEF 7 A5LEF 8 B5SEF 9 B5LEF 10 A4SEF 11 A4LEF 12 B4SEF 13 A3SEF...

Page 820: ...5LEF 17 8 5x11SEF 18 8 5x11LEF 790 233 Fixed Size 3 of Scan Document Size Input A4LEF 1 50 1 Postcard 2 A6SEF 3 A6LEF 4 B6SEF 5 B6LEF 6 A5SEF 7 A5LEF 8 B5SEF 9 B5LEF 10 A4SEF 11 A4LEF 12 B4SEF 13 A3SEF 14 Postcard 4x6 15 5 5x8 5SEF 16 5 5x8 5LEF 17 8 5x11SEF 18 8 5x11LEF 790 234 Fixed Size 4 of Scan Document Size Input A5SEF 1 50 1 Postcard 2 A6SEF 3 A6LEF 4 B6SEF 5 B6LEF 6 A5SEF 7 A5LEF 8 B5SEF 9...

Page 821: ...297mm 790 267 Fixed Size 9 Slow Scan NULL 15 432 15 432mm 790 268 Fixed Size 10 Fast Scan NULL 15 297 15 297mm 790 269 Fixed Size 10 Slow Scan NULL 15 432 15 432mm 790 270 Fixed Size 11 Fast Scan NULL 15 297 15 297mm 790 271 Fixed Size 11 Slow Scan NULL 15 432 15 432mm 790 272 Default Document Orientation in SCAN Mode 0 0 1 0 Head to Top 1 Head to Left 790 273 Default 1 setting of SCAN Fixed mag n...

Page 822: ...LEF 6 A5SEF 7 A5LEF 8 B5SEF 9 B5LEF 10 A4SEF 11 A4LEF 12 B4SEF 13 A3SEF 14 Postcard 4x6 15 5 5x8 5SEF 16 5 5x8 5LEF 17 8 5x11SEF 18 8 5x11LEF 790 285 Output Size 6 B5SEF 1 50 1 Postcard 2 A6SEF 3 A6LEF 4 B6SEF 5 B6LEF 6 A5SEF 7 A5LEF 8 B5SEF 9 B5LEF 10 A4SEF 11 A4LEF 12 B4SEF 13 A3SEF 14 Postcard 4x6 15 5 5x8 5SEF 16 5 5x8 5LEF 17 8 5x11SEF 18 8 5x11LEF 790 286 Output Size 7 11x17SE F 1 50 1 Postc...

Page 823: ... 1 128 unit 0 128 810 018 M Component 0 0 128 0 100 1 128 unit 0 128 810 019 C Component 100 0 128 0 100 1 128 unit 0 128 810 020 Y Component 0 0 128 0 100 1 128 unit 0 128 810 021 M Component 0 0 128 0 100 1 128 unit 0 128 810 022 C Component 0 0 128 0 100 1 128 unit 0 128 810 023 Y Component 0 0 128 0 100 1 128 unit 0 128 810 024 M Component 0 0 128 0 100 1 128 unit 0 128 810 025 C Component 0 0...

Page 824: ...r 2 Higher 1 Normal Lower 1 Lower 2 810 054 Sharpness Normal 0 4 Sharper 2 Sharper 1 Normal Softer 1 Softer 2 810 055 Contrast Normal 0 4 Stronger 2 Stronger 1 Normal Softer 1 Softer 2 810 056 Background Suppression Off 0 1 On Off 810 057 Density Adjustment Darker 1 0 6 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 058 Color Balance Y Low Density Lighter 3 0 6 Lighter 3 Light...

Page 825: ...er 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 083 Color Balance C Medium Density Lighter 3 0 6 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 084 Color Balance C High Density Normal 0 6 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 085 Color Balance K Low Density Normal 0 6 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 8...

Page 826: ...nd Suppression On 0 1 On Off 810 111 Density Adjustment Normal 0 6 Lighter 3 Lighter2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 112 Color Balance Y Low Density Normal 0 6 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 113 Color Balance Y Medium Density Lighter 3 0 6 Lighter 3 Lighter 2 Lighter 1 Normal Darker 1 Darker 2 Darker 3 810 114 Color Balance Y High Density Norma...

Page 827: ... 0 Discards the stored document 1 Validates the stored document 840 003 Maximum No of Storage 999 1 999 1 999 sheets 840 004 Brightness 3 Setting TBD 0 200 0 200 100 100 840 005 Brightness 2 Setting TBD 0 200 0 200 100 100 840 006 Brightness 1 Setting TBD 0 200 0 200 100 100 840 007 Brightness 1 Setting TBD 0 200 0 200 100 100 840 008 Brightness 2 Setting TBD 0 200 0 200 100 100 840 009 Brightness...

Page 828: ...9 870 024 XERO 2DRUM AC CYCLE previ ous value 0 99999999 870 025 XERO 3DRUM AC CYCLE previ ous value 0 99999999 870 026 XERO 4DRUM AC CYCLE previ ous value 0 99999999 870 027 Xfer IBT Belt IMPS previous value 0 99999999 870 028 Xfer IBT Belt CYCLE previous value 0 99999999 870 029 Xfer 1st BTR previous value 0 99999999 870 030 Xfer Back Up Roll previous value 0 99999999 870 031 Xfer 2nd BTR Unit p...

Page 829: ...ion 2V 0 OFF 1 ON 900 003 Tag 3V 0 0 1 Tag Information 3V 0 OFF 1 ON 900 004 Tag 4V 0 0 1 Tag Information 4V 0 OFF 1 ON 900 005 Tag 5V 0 0 1 Tag Information 5V 0 OFF 1 ON 900 006 Tag 6V 0 0 1 Tag Information 6V 0 OFF 1 ON 900 007 Tag 7V 0 0 1 Tag Information 7V 0 OFF 1 ON 900 008 Tag 8V 0 0 1 Tag Information 8V 0 OFF 1 ON 900 009 Tag 9V 0 0 1 Tag Information 9V 0 OFF 1 ON 900 010 Tag 10V 0 0 1 Tag...

Page 830: ...1 Tag Information 25V 0 OFF 1 ON 900 026 Tag 26V 0 0 1 Tag Information 26V 0 OFF 1 ON 900 027 Tag 27V 0 0 1 Tag Information 27V 0 OFF 1 ON 900 028 Tag 28V 0 0 1 Tag Information 28V 0 OFF 1 ON 900 029 Tag 29V 0 0 1 Tag Information 29V 0 OFF 1 ON 900 030 Tag 30V 0 0 1 Tag Information 30V 0 OFF 1 ON 900 031 Tag 31V 0 0 1 Tag Information 31V 0 OFF 1 ON 900 032 Tag 32V 0 0 1 Tag Information 32V 0 OFF 1...

Page 831: ...alue count of the periodic replacement parts Replacement life change and current value resets are possible Procedure 1 Enter the Diagnostic Mode Refer to Entering Diagnostic Mode using the PWS 2 Select Maintenance on the Service Entry Screen The All Jams screen displays as the default screen 3 Select HFSI Counters dC135 tab on the Maintenance screen 4 The HFSI Counters screen displays the replacem...

Page 832: ...hange the output level you can check the output component by using the or to increment decrement the output level by 1 2 Select the component whose output level you want to change Select to increment or to decrement 3 Increment or decrement the output level by 1 The new output level is input into the sys tem and the Analog Monitor shows the new output level in the Level column If the output level ...

Page 833: ...168 and 364 ï Chain 760 All ï Chain 762 All ï Chain 764 All IIT IPS The following NVM locations will be initialized ï Chain 715 links 001 through 017 SYS System The following NVM locations will be initialized ï Chain 700 links 006 065 through 070 088 116 122 127 128 147 164 through 166 174 176 through 181 197 208 ï Chain 701 links 912 917 924 929 ï Chain 720 link 002 ï Chain 730 links 00 through 0...

Page 834: ...he display indicates the following ï Input Output Components ï ID Number chain function order ï Active Stack including ID and state of component NOTE The Component Control Codes can be selected in categories by their related sys tem such as Processor System Sorter OCT Mailbox Finisher DADF HCF and ITT 5 Activate the desired component code by double clicking on the Chain Link ID number or by clicki...

Page 835: ...07 104 2Tray Size SW1 ON AN value 007 105 2Tray Size SW2 ON AN value 007 106 2Tray Size SW3 ON AN value 007 107 2Tray Size SW4 ON AN value 007 108 3Tray Size SW1 ON AN value 007 109 3Tray Size SW2 ON AN value Table 1 Input Component Control Codes Code Name Description 007 110 3Tray Size SW3 ON AN value 007 111 3Tray Size SW4 ON AN value 007 112 4Tray Size SW1 ON AN value 007 113 4Tray Size SW2 ON ...

Page 836: ... release ON High 012 305 H Tra Interlock Sensor Open ON High Table 1 Input Component Control Codes Code Name Description Table 2 Output Component Control Codes Code Name Description Conflicts 004 001 Steering Motor Reswitch the Steering Cam to Home posi tion ONce and operate it at half cycle after that 004 005 004 002 IBT Motor 104mm sec Operate with the IBT unit removed The Belt might be damaged ...

Page 837: ...ction at 192mm sec 008 006 3Feed Motor Rev It turns OFF automatically 6sec after LiftUp has started or when the Level Snr detected LiftUp LiftUp cannot be performed when the Level Snr should detect LiftUp 8 005 Table 2 Output Component Control Codes Code Name Description Conflicts 008 007 4Feed Motor Fwd Feed Turn 4Feed Motor On in paper feed direction at 192mm sec 8 008 008 008 4Feed Motor Rev It...

Page 838: ...N MOB SNR2 LED ON ON ANA output None Table 2 Output Component Control Codes Code Name Description Conflicts 008 051 MOB1LED_CHNG MOB SNR1 LED Light quantity switching signal Light quantity UP increase voltage at PORT H ON ANA Output LED1 Light quantity UP None 008 052 MOB1LED_ON MOB SNR1 LED ON ON ANA output None 008 053 Dup Motor 373 2mm sec Start operation Turns OFF automatically at 1000msec 8 0...

Page 839: ...r the Retract SNR detected the Retract Position Low Table 2 Output Component Control Codes Code Name Description Conflicts 009 076 Specular reflection LED When the Specular Reflection LED of ADC SNR turns ON and YMC density is detected 009 077 Diffusion reflection LED When the Diffusion Reflection LED of ADC SNR turns ON and K density is detected 009 078 ADC Sensor Shut ter Open Turns OFF automati...

Page 840: ...ecurler Home Snr detected On Stops when the Home Snr detected ON OFF or OFF ON by turning ON Decurler Cam Clutch 500ms after driving the Main Drive Motor 12 1 12 70 012 080 Stapler Move Motor High Front On Off Turns OFF automatically at 250pulses 12 81 12 82 12 83 012 081 Stapler Move Motor Low Font On Off Turns OFF automatically at 250pulses 12 80 12 82 12 83 012 082 Stapler Move Motor High Rear ...

Page 841: ...o to dC188 Select Temporary Call Closeout then exit the PWS tool b When the PWS displays the message Would you like to copy Machine Data to the a drive Yes or No select Yes and insert a diskette The PWS will write Machine Data to the diskette and the diagnostic tool will close c Restart the PWS tool and select Read from Floppy on the opening screen This loads the data from the diskette into the PW...

Page 842: ...nts on the Service Entry Screen 3 Select NVM Init S R the default screen 4 Select Configuration Page dC371 The Configuration Page Screen is displayed 5 Make selections on the screen from the following categories a Market Place ï XC NASG ï XE ESG ï FX ï FX AP b Machine Config ï Digital Copier ï Copier Printer ï Copier Printer Scanner ï Printer with UI c Output Device s ï Simple Catch Tray ï Ofssett...

Page 843: ...re IOT 4 Fast Scan 8 Gradation For separating troubles Fast Scan direction 8 Gradation Pattern For development For ASIC debug IOT 5 A1 Patch Forms a bi axial near the IN and OUT edges in full color Chevron Pattern At normal Regi Control cycle Approx half cycle of IBT Belt 2 sheets of A4 continuous At Diag Regi Control cycle Approx 1 cycle of IBT Belt 1 4 sheets of A4 continuous For Color Regi adju...

Page 844: ...tion PG For Copy LUT C TRA OFF IOT ON For gradation correction Gradation pattern for gradation correction for copying LUT C TRA OFF IOT ON To output during Auto Gradation Correction For checking CTRACS feature Same as 10 The test pattern here is able to check the setup effects of the Copy feature IPS 16 Binary Auto Gradation Correction PG For Copy LUT C TRA ON IOT OFF For gradation correction Grad...

Page 845: ...occurred IPS 28 Shading Data Output For separating troubles Shading RAM data output pattern For development Determine the defect locations when IPS defect and ASIC poor installation etc has occurred IPS 29 COSAC Count Mode YMCK Vertical Stripe For separating troubles 10 84mm width YMCK Vertical Stripe Pattern For separating troubles It determines the defective locations when an error image was out...

Page 846: ...or separating troubles Entire 2dot width Horizontal Ladder Pattern For development Determine the defect locations when IPS defect and ASIC poor installation etc has occurred IPS 39 TAG Fixed Binary COPY 1 For development TAG 0 Fixed COPY For development Determine the defect locations when IPS defect and ASIC poor installation etc has occurred IPS 40 TAG Fixed Binary COPY 2 For development TAG 1 Fi...

Page 847: ...formation Prelaunch Training Review dC685 Color Registration Purpose NOTE For details on dC685 Color Registration see Adjustments Section 4 ADJ 9 6 dC921 TC ATC Sensor Setup Purpose NOTE For details on dC921 TC ATC Sensor Setup see Adjustments Section 4 ADJ 9 2 ...

Page 848: ...ion dC922 TRC Control Purpose NOTE For details on dC922 TRC Control see Adjustments Section 4 ADH 9 3 dC922 TRC Control Adjustment dC924 TRC Adjust Purpose To manually fine adjust the low medium high densities TRC for each color NOTE For details on TRC Adjust see Adjustments Section 4 ADJ 9 5 ...

Page 849: ...ch Training Review dC929 Max Setup Purpose NOTE For the execution sequence of the Max Setup Functions see Adjustments Section 4 ADJ 9 1 dC934 ADC AGC Setup Purpose Automatically adjusts the ADC Sensor Gain NOTE For details on dC934 ADC AGC Setup see Adjustment Section 4 ADJ 9 4 ...

Page 850: ...rpose Functional details ï Computes and sets the White Reference Correction Coefficient ï Corrects the IIT Sensitivity Dispersion NOTE For details on dC945 IIT Calibration see Adjustments Section 4 ADJ 9 7 dC956 Belt Edge Learn Mode Purpose NOTE For details on dC956 Belt Edge Learn Mode see Adjustments Section 4 ADJ 9 6 ...

Page 851: ...ntly replaced to correct another problem may be the cause of the new intermittent problem 2 Run the machine in a mode that vigorously exercises the function that is suspected The machine may fail more frequently or may fail completely under these conditions Look for signs of failure or abnormal operation An intermittent problem can usually be associated with a RAP since when it does fail it result...

Page 852: ...le to replace it 12 Leave an accurate and detailed record of your actions in the service log Describe what you have observed what actions you took and the recommended next steps GP 10 Replacing Billing PWBs Description This procedure is used to maintain serial number and billing data integrity when Billing PWBs must be replaced Procedure CAUTION To maintain the integrity of the serial number and b...

Page 853: ...lp you troubleshoot and configure the Printer Procedure 1 Press the Machine Status button on the Control Panel 2 Select the Billing Meter Print Report tab on the display 3 Press the Print Report List button 4 Select the Copy Mode Settings button 5 Select the Settings List button 6 Press the Start button The following reports can be printed from the UI Diagnostic Mode 1 Debug Log 2 HFSI Report 3 Ja...

Page 854: ...6 02 6 90 DC1632 2240 GP 12 Printing Reports Prelaunch Training Review General Procedures and Information ...

Page 855: ...inisher and Figure 2 with Finisher Figure 1 Space Requirement w out Finisher Figure 2 Space Requirement w Finisher 50 mm 2 in 50 mm 2 in 100 mm 3 9 in 1770 mm 69 5 in in 425 mm 16 7 in 677 mm 26 7 in 1705 mm 67 1 in 401mm 15 8 in 400 mm 15 7 in 2217 mm 87 3 in 848 mm 33 4 in 100 mm 3 9 in 50 mm 2 in 677 mm 26 7 in 1705 mm 67 1 in 425 mm 16 7 in 50 mm 2 in 400 mm 15 7 in ...

Page 856: ... gsm Capacities 20 lb 80 gsm 3040 sheets total ï Tray 1 520 sheets ï Tray 2 520 sheets ï Tray 3 867 sheets ï Tray 4 1133 sheets 100 sheets Table 1 Product Specifications TBD sample table Document Size Docu ment Glass 5 5î x 8 5î A5 LEF to 11î x 17î SEF A3 R E Capability Metric Variable Percentages 50 to 200 Preset Percentages 50 70 100 141 200 R E Capability Inches Variable Percentages 50 to 200 P...

Page 857: ... 255 VAC 48 5 to 51 5 Hz Power Consumption 5 minute average ï Machine Running TBD watts maximum ï Standby TBD watts ï Power Saver TBD watts ï Low Power TBD watts Environmental Data and Requirements Ambient Temperature and Humidity requirement ï Minimum 10 C 50 F at 15 humidity ï Maximum 35 C 99 F at 85 humidity Heat Output 5 minute average ï Machine Running Maximum 1537 BTU Hr ï Standby Ready 341 ...

Page 858: ...6 02 6 94 DC1632 2240 Power Requirements Environmental Data and Re Prelaunch Training Review General Procedures and Information ...

Page 859: ...ter Set 600T2020 Interlock Cheater 600T91616 Silver Scale 150MM 600T41503 CE Tool Case 600T1901 Magnetic Screw Pick up Tool 600T41911 Scriber Tool 600T41913 Magnetic pickup 600T41911 Loupe 600T42008 Flash Light 600T1824 Brush 600T41901 Tester Lead Wire red 600T 9583 Tester Lead Wire black 600T2030 Table 1 Tools and Test Patterns Description Part Number Color Test Pattern 82E13030 Geometric Test Pa...

Page 860: ...lm remover 8 oz 43P45 8R90176 Lens mirror cleaner 43P81 8R90178 Lint free white cleaning cloth 19P3025 19P3025 Lint free Optics cleaning cloth 499T90417 499T90417 Cleaning towels 35P3191 600S4372 Drop cloth 35P1737 35P1737 Cotton Swab 35P2162 35P2162 Table 1 Consumables Name Part Number Drum Cartridge 13R586 Cyan Toner Cartridge 6R1123 Magenta Toner Cartridge 6R1124 Yellow Toner Cartridge 6R1125 B...

Page 861: ... copies LCD Liquid Crystal Display LE Lead Edge of copy or print paper with reference to definition of term TE LED Light Emitting Diode LEF Long Edge Feed LVPS Low Voltage Power Supply MF Multi Function MN Multinational NIC Network Interface Card NVM Non Volatile Memory OEM Original equipment manufacturer OGM On going Maintenance PC Personal Computer PCM Power and Control Module also referred to a...

Page 862: ...6 02 6 98 DC1632 2240 Glossary of Terms Prelaunch Training Review General Procedures and Information ...

Page 863: ... Wirenets 7 43 BSDs Chain 01 Main Power 7 75 Chain 02 Mode selection 7 85 Chain 03 Printer Connection 7 87 Chain 04 Main Drive 7 97 Chain 05 Document Handler 7 99 Chain 06 7 106 Chain 07 7 124 Chain 08 Paper Registration 7 135 Chain 09 Xerographic 7 141 Chain 10 Fuser and Output 7 178 Chain 12Finisher 7 186 Chain 16 ESS 7 199 ...

Page 864: ...6 02 7 2 DC1632 2240 Prelaunch Training Review Wiring Data ...

Page 865: ...e 11 2 IBT Belt Assembly 125 Figure 19 7 Left Lower Assembly Tray 1 Feeder 129 Figure 1 10 Xerographic 130 Figure 1 9 Xerographic 131 Figure 1 7 Xerographic 132 Figure 1 5 Xerographic 133 Figure 1 16 Xerographic 135 Figure 4 5 Duplex Transport Assembly 136 Figure 4 6 Duplex Transport Assembly 140 Figure 3 12 Inverter Transport Assembly 144 Figure 2 2 MOB Sensor Assembly 150 Figure 19 4 Left Lower ...

Page 866: ...15 6 MCU MF PWB Table 1 Plug Jack Location List Plug Jack Number Figure Number Item Number Figure Title 407 Figure 15 3 MCU MF PWB J410 Figure 15 10 MCU MF PWB P410 Figure 16 4 I F PWB MAIN Motor LVPS T2 J460 Figure 14 7 ESS assembly P460 Figure 15 1 MCU MF PWB J496 Figure 15 9 MCU MF PWB 498 Figure 15 7 MCU MF PWB 501 Figure 12 19 HVPS T5 T7 24V LVPS 502 Figure 12 6 HVPS T5 T7 24V LVPS 505 Figure...

Page 867: ...ure Number Item Number Figure Title 593 Figure 18 14 AC Drive PWB Noise Filter PWB Delay PWB 594 Figure 26 9 DADF 2 of 2 595 Figure 26 10 DADF 2 of 2 596 Figure 26 13 DADF 2 of 2 597 Figure 26 8 DADF 2 of 2 598 Figure 26 11 DADF 2 of 2 599 Figure 26 3 DADF 2 of 2 J600 Figure 5 1 Registration Transport Assembly P600 Figure 6 10 Fuser Assembly 600 Figure 26 12 DADF 2 of 2 602 Figure 1 24 Xerographic...

Page 868: ...re Number Item Number Figure Title 815 Figure 20 4 TT Module Tray 2 3 feeder 816 Figure 22 5 TT Module Tray 2 3 4 Paper Size Switch 818 Figure 20 5 TT Module Tray 2 3 feeder 819 Figure 20 4 TT Module Tray 2 3 feeder 820 Figure 22 3 TT Module Tray 2 3 4 Paper Size Switch 821 Figure 20 6 TT Module Tray 2 3 feeder 822 Figure 21 1 TT Module Tray 2 3 feeder 823 Figure 21 2 TT Module Tray 2 3 feeder 824...

Page 869: ...ontrol Panel CN9 Figure 24 1 Control Panel CN10 Figure 24 13 Control Panel CN11 Figure 24 2 Control Panel Table 1 Plug Jack Location List Plug Jack Number Figure Number Item Number Figure Title CN12 Figure 24 3 Control Panel CN13 Figure 24 14 Control Panel FS37 Figure 6 2 Fuser Assembly FS38 Figure 6 1 Fuser Assembly FS39 Figure 18 3 AC Drive PWB Noise Filter PWB Delay PWB FS40 Figure 18 2 AC Driv...

Page 870: ...FS182 Figure 9 2 Toner Dispense Motor Y M C K Main Switch FS183 Figure 9 3 Toner Dispense Motor Y M C K Main Switch FS184 Figure 9 4 Toner Dispense Motor Y M C K Main Switch FS185 Figure 9 5 Toner Dispense Motor Y M C K Main Switch FS186 Figure 9 6 Toner Dispense Motor Y M C K Main Switch FS187 Figure 9 7 Toner Dispense Motor Y M C K Main Switch FS812 Figure 20 1 TT Module Tray 2 3 feeder FS813 Fi...

Page 871: ...6 02 7 9 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Plug Jack Illustrations ...

Page 872: ...6 02 7 10 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 1 Xerographics ...

Page 873: ...6 02 7 11 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 2 MOB Sensor Assembly ...

Page 874: ...6 02 7 12 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 3 Inverter transport Assembly ...

Page 875: ...6 02 7 13 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 4 Duplex Transport Assembly ...

Page 876: ...6 02 7 14 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 5 Registration Transport Assembly ...

Page 877: ...6 02 7 15 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 6 Fuser Assembly ...

Page 878: ...6 02 7 16 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 7 Exit Transport Assembly OCT ...

Page 879: ...6 02 7 17 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 8 TRAY 5 ...

Page 880: ...6 02 7 18 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 9 Toner Dispense Motor Y M C K Main Switch ...

Page 881: ...6 02 7 19 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 10 ROS Assembly ...

Page 882: ...6 02 7 20 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 11 IBT Belt Assembly ...

Page 883: ...6 02 7 21 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 12 HVPS T5 T7 24V LVPS ...

Page 884: ...6 02 7 22 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 13 Outlet Panel Assembly Fuser PWB ...

Page 885: ...6 02 7 23 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 14 ESS Assembly ...

Page 886: ...6 02 7 24 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 15 MCU MF PWB ...

Page 887: ...6 02 7 25 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 16 I F PWB Main Motor LVPS T2 ...

Page 888: ...6 02 7 26 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 17 Developer Motor Tray 1 Size Switch ...

Page 889: ...6 02 7 27 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 18 AC Drive PWB Noise Filter PWB Delay PWB ...

Page 890: ...6 02 7 28 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 19 Left Lower Assembly Tray 1 Feeder ...

Page 891: ...6 02 7 29 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 20 TT Module Tray 2 3 feeder ...

Page 892: ...6 02 7 30 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 21 TT Module Tray 4 Feeder ...

Page 893: ...6 02 7 31 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 22 TT Module Tray 2 3 4 Paper Size Switches ...

Page 894: ...6 02 7 32 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 23 TT Module rear ...

Page 895: ...6 02 7 33 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 24 Control Panel ...

Page 896: ...6 02 7 34 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 25 DADF 1 of 2 ...

Page 897: ...6 02 7 35 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 26 DADF 2 0f 2 ...

Page 898: ...6 02 7 36 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 27 IIT front ...

Page 899: ...6 02 7 37 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 28 IIT rear ...

Page 900: ...6 02 7 38 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 29 H Transport Assembly ...

Page 901: ...6 02 7 39 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 30 Tamper Unit Staple Unit ...

Page 902: ...6 02 7 40 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data Figure 31 Finisher rear 1 0f 2 ...

Page 903: ...6 02 7 41 DC1632 2240 Plug Jack Locations Wiring Data Prelaunch Training Review Figure 32 Finisher PWB ...

Page 904: ...6 02 7 42 DC1632 2240 Plug Jack Locations Prelaunch Training Review Wiring Data ...

Page 905: ...6 02 7 43 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Wirenets Figure 1 ACH Wirenet ...

Page 906: ...6 02 7 44 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 2 ACN Wirenet ...

Page 907: ...6 02 7 45 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 3 3 3VDC Wirenet ...

Page 908: ...6 02 7 46 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 4 3 3V RTN Wirenet ...

Page 909: ...6 02 7 47 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 5 5 5VDC 1 of 4 Wirenet ...

Page 910: ...6 02 7 48 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 6 5 5VDC 2 of 4 Wirenet ...

Page 911: ...6 02 7 49 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 7 5 5VDC 3 of 4 Wirenet ...

Page 912: ...6 02 7 50 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 8 5 5VDC 4 of 4 Wirenet ...

Page 913: ...6 02 7 51 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 9 5V RTN 1 of 4 Wirenet ...

Page 914: ...6 02 7 52 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 10 5V RTN 2 of 4 Wirenet ...

Page 915: ...6 02 7 53 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 11 5V RTN 3 of 4 Wirenet ...

Page 916: ...6 02 7 54 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 12 5V RTN 4 of 4 Wirenet ...

Page 917: ...6 02 7 55 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 13 24VDC 1 of 4 ...

Page 918: ...6 02 7 56 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 14 24VDC 2 of 4 ...

Page 919: ...6 02 7 57 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 15 24VDC 3 of 4 ...

Page 920: ...6 02 7 58 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 16 24VDC 4 of 4 ...

Page 921: ...6 02 7 59 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 17 24V RTN 1 of 4 ...

Page 922: ...6 02 7 60 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 18 24V RTN 2 of 4 ...

Page 923: ...6 02 7 61 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 19 IIT 3 3VDC 3 3V RTN Wirenets ...

Page 924: ...6 02 7 62 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 20 IIT 5VDC 5V RTN Wirenets ...

Page 925: ...6 02 7 63 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 21 IIT 24VDC Wirenet ...

Page 926: ...6 02 7 64 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 22 IIT 24V RTN ...

Page 927: ...6 02 7 65 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 23 DADF 5VDC Wirenet ...

Page 928: ...6 02 7 66 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 24 DADF 5V RTN ...

Page 929: ...6 02 7 67 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 25 DADF 24VDC Wirenet ...

Page 930: ...6 02 7 68 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 26 finisher 5VDC 1 of 2 Wirenet ...

Page 931: ...6 02 7 69 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 27 5VDC 2 of 2 Wirenet ...

Page 932: ...6 02 7 70 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 28 5V RTN 1 of 2 Wirenet ...

Page 933: ...6 02 7 71 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 29 5V RTN 2 of 2 Wirenet ...

Page 934: ...6 02 7 72 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data Figure 30 Finisher 24VDC Wirenet ...

Page 935: ...6 02 7 73 DC1632 2240 Wirenets Wiring Data Prelaunch Training Review Figure 31 Finisher 24V RTN Wirenet ...

Page 936: ...6 02 7 74 DC1632 2240 Wirenets Prelaunch Training Review Wiring Data ...

Page 937: ...6 02 7 75 DC1632 2240 Chain 01 Wiring Data Prelaunch Training Review Chain 01 Main Power Figure 1 1 1B Main Power On 2 0f2 ...

Page 938: ...6 02 7 76 DC1632 2240 Chain 01 Prelaunch Training Review Wiring Data Figure 2 Main Power On 2 of 2 ...

Page 939: ...6 02 7 77 DC1632 2240 Chain 01 Wiring Data Prelaunch Training Review Figure 3 LVPS Control ...

Page 940: ...6 02 7 78 DC1632 2240 Chain 01 Prelaunch Training Review Wiring Data Figure 4 DC Power Generation 3 3VDC ...

Page 941: ...6 02 7 79 DC1632 2240 Chain 01 Wiring Data Prelaunch Training Review Figure 5 DC Power Generation ...

Page 942: ...6 02 7 80 DC1632 2240 Chain 01 Prelaunch Training Review Wiring Data Figure 6 DC Power generation 24VDC ...

Page 943: ...6 02 7 81 DC1632 2240 Chain 01 Wiring Data Prelaunch Training Review Figure 7 DC Power Generation IIT LVPS ...

Page 944: ...6 02 7 82 DC1632 2240 Chain 01 Prelaunch Training Review Wiring Data Figure 8 Power Interlock Switching ...

Page 945: ...6 02 7 83 DC1632 2240 Chain 01 Wiring Data Prelaunch Training Review Figure 9 Tray Module Power Interlock Switching ...

Page 946: ...6 02 7 84 DC1632 2240 Chain 01 Prelaunch Training Review Wiring Data Figure 10 Monitoring ...

Page 947: ...6 02 7 85 DC1632 2240 Chain 02 Wiring Data Prelaunch Training Review Chain 02 Mode selection Figure 1 Control Panel ...

Page 948: ...6 02 7 86 DC1632 2240 Chain 02 Prelaunch Training Review Wiring Data Figure 2 LCD Control ...

Page 949: ...6 02 7 87 DC1632 2240 Chain 03 Wiring Data Prelaunch Training Review Chain 03 Printer Connection Figure 1 PWBs Communication ...

Page 950: ...6 02 7 88 DC1632 2240 Chain 03 Prelaunch Training Review Wiring Data Figure 2 PWB Communication 2 0f 5 ...

Page 951: ...6 02 7 89 DC1632 2240 Chain 03 Wiring Data Prelaunch Training Review Figure 3 PWB Communication 3 0f 5 ...

Page 952: ...6 02 7 90 DC1632 2240 Chain 03 Prelaunch Training Review Wiring Data Figure 4 PWB Communication 4 0f 5 ...

Page 953: ...6 02 7 91 DC1632 2240 Chain 03 Wiring Data Prelaunch Training Review Figure 5 PWB Communication 4 0f 5 ...

Page 954: ...6 02 7 92 DC1632 2240 Chain 03 Prelaunch Training Review Wiring Data Figure 6 Option Device Detection ...

Page 955: ...6 02 7 93 DC1632 2240 Chain 03 Wiring Data Prelaunch Training Review Figure 7 PWS Interface ...

Page 956: ...6 02 7 94 DC1632 2240 Chain 03 Prelaunch Training Review Wiring Data Figure 8 Billing ...

Page 957: ...6 02 7 95 DC1632 2240 Chain 03 Wiring Data Prelaunch Training Review Figure 9 Monitoring ...

Page 958: ...6 02 7 96 DC1632 2240 Chain 03 Prelaunch Training Review Wiring Data Figure 10 Monitoring 2 of 2 ...

Page 959: ...6 02 7 97 DC1632 2240 Chain 04 Wiring Data Prelaunch Training Review Chain 04 Main Drive Figure 1 Main Drive 1 of 2 ...

Page 960: ...6 02 7 98 DC1632 2240 Chain 04 Prelaunch Training Review Wiring Data Figure 2 Main Drive 2 of 2 ...

Page 961: ...6 02 7 99 DC1632 2240 Chain 05 Wiring Data Prelaunch Training Review Chain 05 Document Handler Figure 1 DADF DC Power and Interlocks ...

Page 962: ...6 02 7 100 DC1632 2240 Chain 05 Prelaunch Training Review Wiring Data Figure 2 PWB Communications 1 0f 2 ...

Page 963: ...6 02 7 101 DC1632 2240 Chain 05 Wiring Data Prelaunch Training Review Figure 3 Document Setting and Feeding ...

Page 964: ...6 02 7 102 DC1632 2240 Chain 05 Prelaunch Training Review Wiring Data Figure 4 Document Transportation ...

Page 965: ...6 02 7 103 DC1632 2240 Chain 05 Wiring Data Prelaunch Training Review Figure 5 Document transport ...

Page 966: ...6 02 7 104 DC1632 2240 Chain 05 Prelaunch Training Review Wiring Data Figure 6 Document Exit transportation ...

Page 967: ...6 02 7 105 DC1632 2240 Chain 05 Wiring Data Prelaunch Training Review Figure 7 DADF Monitoring ...

Page 968: ...6 02 7 106 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Chain 06 Imaging Figure 1 Document Illumination ...

Page 969: ...6 02 7 107 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 2 Image Input ...

Page 970: ...6 02 7 108 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 3 Platen Document Setting ...

Page 971: ...6 02 7 109 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 4 Carriage Control ...

Page 972: ...6 02 7 110 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 5 Laser Control and Scanning Y 1 0f 2 ...

Page 973: ...6 02 7 111 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 6 Laser Control and Scanning Y 2 0f 2 ...

Page 974: ...6 02 7 112 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 7 Laser Control and Scanning M 1 0f 2 ...

Page 975: ...6 02 7 113 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 8 Laser Control and Scanning M 2 0f 2 ...

Page 976: ...6 02 7 114 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 9 Laser Control and Scanning C 1 0f 2 ...

Page 977: ...6 02 7 115 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 10 Laser Control and Scanning C 2 0f 2 ...

Page 978: ...6 02 7 116 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 11 Laser Control and Scanning K 1 0f 2 ...

Page 979: ...6 02 7 117 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 12 Laser Control and Scanning K 2 0f 2 ...

Page 980: ...6 02 7 118 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 13 Laser Scan drive Control ...

Page 981: ...6 02 7 119 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 14 Ross Shutter Control ...

Page 982: ...6 02 7 120 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 15 Color Registration Control ...

Page 983: ...6 02 7 121 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 16 Image Monitoring 1 0f 3 ...

Page 984: ...6 02 7 122 DC1632 2240 Chain 06 Prelaunch Training Review Wiring Data Figure 17 Image Monitoring 2 0f 3 ...

Page 985: ...6 02 7 123 DC1632 2240 Chain 06 Wiring Data Prelaunch Training Review Figure 18 Image Monitoring 3 0f 3 ...

Page 986: ...6 02 7 124 DC1632 2240 Chain 07 Prelaunch Training Review Wiring Data Chain 07 Paper Supply and Feed Figure 1 Tray 1 Paper Size Sensing ...

Page 987: ...6 02 7 125 DC1632 2240 Chain 07 Wiring Data Prelaunch Training Review Figure 2 Tray 2 Paper Size Sensing ...

Page 988: ...6 02 7 126 DC1632 2240 Chain 07 Prelaunch Training Review Wiring Data Figure 3 Tray 3 Paper Size Sensing ...

Page 989: ...6 02 7 127 DC1632 2240 Chain 07 Wiring Data Prelaunch Training Review Figure 4 Tray 4 Paper Size Sensing ...

Page 990: ...6 02 7 128 DC1632 2240 Chain 07 Prelaunch Training Review Wiring Data Figure 5 Tray 1 Paper Stacking ...

Page 991: ...6 02 7 129 DC1632 2240 Chain 07 Wiring Data Prelaunch Training Review Figure 6 Tray 2 Paper Stacking ...

Page 992: ...6 02 7 130 DC1632 2240 Chain 07 Prelaunch Training Review Wiring Data Figure 7 Tray 3 Paper Stacking ...

Page 993: ...6 02 7 131 DC1632 2240 Chain 07 Wiring Data Prelaunch Training Review Figure 8 Tray 4 Paper Stacking ...

Page 994: ...6 02 7 132 DC1632 2240 Chain 07 Prelaunch Training Review Wiring Data Figure 9 Tray 5 Paper Stacking ...

Page 995: ...6 02 7 133 DC1632 2240 Chain 07 Wiring Data Prelaunch Training Review Figure 10 Paper Feed Monitoring 1 0f 2 ...

Page 996: ...6 02 7 134 DC1632 2240 Chain 07 Prelaunch Training Review Wiring Data Figure 11 Paper Feed Monitoring 2 0f 2 ...

Page 997: ...6 02 7 135 DC1632 2240 Chain 08 Wiring Data Prelaunch Training Review Chain 08 Paper Registration Figure 1 Tray 1 5 Paper Feeding ...

Page 998: ...6 02 7 136 DC1632 2240 Chain 08 Prelaunch Training Review Wiring Data Figure 2 IOT Paper Transportation ...

Page 999: ...6 02 7 137 DC1632 2240 Chain 08 Wiring Data Prelaunch Training Review Figure 3 Tray Module Paper transportation ...

Page 1000: ...6 02 7 138 DC1632 2240 Chain 08 Prelaunch Training Review Wiring Data Figure 4 Tray Module Paper Transportation Drive Control ...

Page 1001: ...6 02 7 139 DC1632 2240 Chain 08 Wiring Data Prelaunch Training Review Figure 5 Registration ...

Page 1002: ...6 02 7 140 DC1632 2240 Chain 08 Prelaunch Training Review Wiring Data Figure 6 Monitoring ...

Page 1003: ...6 02 7 141 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Chain 09 Xerographic Figure 1 Drum Drive Control Y M C ...

Page 1004: ...6 02 7 142 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 2 Drum Drive Control K ...

Page 1005: ...6 02 7 143 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 3 Drum Life Control Y M ...

Page 1006: ...6 02 7 144 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 4 Drum Life Control C K ...

Page 1007: ...6 02 7 145 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 5 Charging and Exposure Y ...

Page 1008: ...6 02 7 146 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 6 Charging and Exposure M ...

Page 1009: ...6 02 7 147 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 7 Charging and Exposure C ...

Page 1010: ...6 02 7 148 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 8 Charging and Exposure K ...

Page 1011: ...6 02 7 149 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 9 DEVE Drive Control ...

Page 1012: ...6 02 7 150 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 10 Development Y ...

Page 1013: ...6 02 7 151 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 11 Development M ...

Page 1014: ...6 02 7 152 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 12 Development C ...

Page 1015: ...6 02 7 153 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 13 Development K 1 of 2 ...

Page 1016: ...6 02 7 154 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 14 Development K 2 of 2 ...

Page 1017: ...6 02 7 155 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 15 New Toner Cartridge Detection ...

Page 1018: ...6 02 7 156 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 16 Toner Dispense Control ...

Page 1019: ...6 02 7 157 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 17 ADC and Environment Sensing ...

Page 1020: ...6 02 7 158 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 18 IBT Drive Control ...

Page 1021: ...6 02 7 159 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 19 1ST BTR Contact Retract Control ...

Page 1022: ...6 02 7 160 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 20 IBT Positioning ...

Page 1023: ...6 02 7 161 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 21 Image transfer To IBT Y ...

Page 1024: ...6 02 7 162 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 22 Image Transfer To IBT M ...

Page 1025: ...6 02 7 163 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 23 Image Transfer To IBT C ...

Page 1026: ...6 02 7 164 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 24 Image Transfer To IBT K ...

Page 1027: ...6 02 7 165 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 25 Image transfer To Paper 1 of 2 ...

Page 1028: ...6 02 7 166 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 26 Image transfer To Paper 2 of 2 ...

Page 1029: ...6 02 7 167 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 27 Stripping ...

Page 1030: ...6 02 7 168 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 28 Drum Cleaning Y M ...

Page 1031: ...6 02 7 169 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 29 Drum Cleaning C K ...

Page 1032: ...6 02 7 170 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 30 IBT Cleaning ...

Page 1033: ...6 02 7 171 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 31 Waste Toner Disposal ...

Page 1034: ...6 02 7 172 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 32 Rear Fan Control ...

Page 1035: ...6 02 7 173 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 33 Monitoring 1 of 5 ...

Page 1036: ...6 02 7 174 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 34 Monitoring 2 of 5 ...

Page 1037: ...6 02 7 175 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 35 Monitoring 3 of 5 ...

Page 1038: ...6 02 7 176 DC1632 2240 Chain 09 Prelaunch Training Review Wiring Data Figure 36 Monitoring 4 of 5 ...

Page 1039: ...6 02 7 177 DC1632 2240 Chain 09 Wiring Data Prelaunch Training Review Figure 37 Monitoring 5 of 5 ...

Page 1040: ...6 02 7 178 DC1632 2240 Chain 10 Prelaunch Training Review Wiring Data Chain 10 Fuser and Output Figure 1 Fusing Heat Control 1 of 2 ...

Page 1041: ...6 02 7 179 DC1632 2240 Chain 10 Wiring Data Prelaunch Training Review Figure 2 Fusing Heat Control 2 of 2 ...

Page 1042: ...6 02 7 180 DC1632 2240 Chain 10 Prelaunch Training Review Wiring Data Figure 3 Fusing ...

Page 1043: ...6 02 7 181 DC1632 2240 Chain 10 Wiring Data Prelaunch Training Review Figure 4 Inverter 1 of 2 ...

Page 1044: ...6 02 7 182 DC1632 2240 Chain 10 Prelaunch Training Review Wiring Data Figure 5 Inverter 2 of 2 ...

Page 1045: ...6 02 7 183 DC1632 2240 Chain 10 Wiring Data Prelaunch Training Review Figure 6 Duplex Drive Control ...

Page 1046: ...6 02 7 184 DC1632 2240 Chain 10 Prelaunch Training Review Wiring Data Figure 7 Duplex Drive ...

Page 1047: ...6 02 7 185 DC1632 2240 Chain 10 Wiring Data Prelaunch Training Review Figure 8 Monitoring ...

Page 1048: ...6 02 7 186 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Chain 12Finisher Figure 1 DC Power and Interlocks ...

Page 1049: ...6 02 7 187 DC1632 2240 Chain 12 Wiring Data Prelaunch Training Review Figure 2 PWBS Communications ...

Page 1050: ...6 02 7 188 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Figure 3 Copy and Drive Delivery ...

Page 1051: ...6 02 7 189 DC1632 2240 Chain 12 Wiring Data Prelaunch Training Review Figure 4 Horizontal Transportation ...

Page 1052: ...6 02 7 190 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Figure 5 Decurler and Paper Transportation ...

Page 1053: ...6 02 7 191 DC1632 2240 Chain 12 Wiring Data Prelaunch Training Review Figure 6 Tamping and Offset ...

Page 1054: ...6 02 7 192 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Figure 7 Staple Positioning ...

Page 1055: ...6 02 7 193 DC1632 2240 Chain 12 Wiring Data Prelaunch Training Review Figure 8 Staple Control ...

Page 1056: ...6 02 7 194 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Figure 9 Set Eject ...

Page 1057: ...6 02 7 195 DC1632 2240 Chain 12 Wiring Data Prelaunch Training Review Figure 10 stacker Tray Control 1 of 2 ...

Page 1058: ...6 02 7 196 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Figure 11 Stacker Tray Control 2 of 2 ...

Page 1059: ...6 02 7 197 DC1632 2240 Chain 12 Wiring Data Prelaunch Training Review Figure 12 Monitoring 1 0f 2 ...

Page 1060: ...6 02 7 198 DC1632 2240 Chain 12 Prelaunch Training Review Wiring Data Figure 13 Monitoring 2 0f 2 ...

Page 1061: ...6 02 7 199 DC1632 2240 Chain 16 Wiring Data Prelaunch Training Review Chain 16 ESS Figure 1 ESS PWB ...

Page 1062: ...6 02 7 200 DC1632 2240 Chain 16 Prelaunch Training Review Wiring Data Figure 2 ESS Monitoring 1 of 3 ...

Page 1063: ...6 02 7 201 DC1632 2240 Chain 16 Wiring Data Prelaunch Training Review Figure 3 ESS Monitoring 2 of 3 ...

Page 1064: ...6 02 7 202 DC1632 2240 Chain 16 Prelaunch Training Review Wiring Data Figure 4 ESS Monitoring 3 of 3 ...

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