Xerox WorkCentre 3655, Service Manual

Page 1: ... 3655 Multifunction Printer Service Manual WorkCentre 3655 Multifunction Printer Service Manual Xerox Internal Use Only Sample Fault Code Structure 71 101 00 Updated 11 16 15 DAW w w w M K E l e c t r o n i c d e ...

Page 2: ...Feeder PL 11 1 Option Feeder 550 1 4 5 13 PL 11 2 Option Feeder 550 2 4 5 14 PL 11 3 Option Feeder 550 3 4 5 15 PL 11 4 Option Feeder 550 4 4 5 16 MSI Bypass Tray PL 13 1 MSI 1 2 5 17 PL 13 2 MSI 2 2 5 18 Duplex PL 14 1 Duplex Chute 5 19 Registration PL 15 1 Registration 1 3 5 20 PL 15 2 Registration 2 3 5 21 PL 15 3 Registration 3 3 5 22 Exit PL 17 1 Exit 5 23 Electrical PL 18 1 Electrical 1 4 5 ...

Page 3: ...5 2014 5 2 WorkCentre 3655 Multifunction Printer Initial Issue Xerox Internal Use Only Parts Lists w w w M K E l e c t r o n i c d e ...

Page 4: ...erox Internal Use Only PL 1 1 UI Base Item Part Description 1 822E04720 CVR IIT Front Top 2 822E04700 CVR IIT Front 3 CVR IIT Front Bottom 4 822E04661 CVR UI Base Right Upper 5 CVR UI Base Right Bottom 6 822E04621 CVR UI Base Left 7 Frame Assy Neck UI w w w M K E l e c t r o n i c d e ...

Page 5: ...n 1 848K91372 Console Assy UI 220v 848K89312 Console Assy UI 110v 2 822E09640 CVR UI Rear Upper 3 CVR UI Hinge Left 4 CVR UI Hinge Right 5 CVR UI Rear Lower p o item 98 6 UI Assy Hinge Neck p o item 98 7 UI Stopper Swivel p o item 98 8 Guide UI Cable p o item 98 9 UI Cable 98 604K90601 Kit UI Assy Hinge 98 5 8 w w w M K E l e c t r o n i c d e ...

Page 6: ...3655 Multifunction Printer PL 2 1 Parts Lists Initial Issue Xerox Internal Use Only PL 2 1 ROS Item Part Description 1 062K24263 Laser Unit ROS 2 Harness ROS MCU 3 Harness Video 4 Laser Unit w w w M K E l e c t r o n i c d e ...

Page 7: ...embly Main SCC 2 007K18912 Holder Assembly Drive Exit Out SCC 3 604K80770 Holder Assenbly Drive Exit In SCC 4 019E83450 Holder Gear Dup 5 Gear Dup In 6 Clutch Assembly Exit T21 SCC 7 Clutch Assemby Invet T24 SCC 8 Gear E3 Z 9 Gear E3 10 Chassis ESS Bottom 11 Exit Invert Drive Assy 12 Exit Drive Assy 99 604K80770 Kit Gear Dup In w w w M K E l e c t r o n i c d e ...

Page 8: ...an Assembly Main SCC 2 Duct ESS 3 012E18133 Link Front Right 4 012E18143 Link Front Left 5 Link Shaft Right 6 Link Shaft Left 7 012E18172 Link Connector 8 Link Interlock CRU 9 Stopper Assembly Xero Right 10 Stopper Assembly Xero Left 11 Spring Interlock CRU 12 Foot p o item 99 99 604K77650 Kit Foot Assy 3 pieces 99 12 3 pieces w w w M K E l e c t r o n i c d e ...

Page 9: ...or Assy CRUM p o item 1 3 Housing CRUM p o item 1 4 Spring CRUM p o item 1 5 007K18413 Drive Assy Disp 6 SCC Housing Disp Drive p o item 5 7 Gear Idler Motor p o item 5 8 Gear Output p o item 5 9 127K52160 SCC Motor Disp N 10 116K91040 Connector Assy Xerographic 11 CRUM Assy 1 2 3 4 11 2 1 604K77290 Kit CRUM Assy 5 6 8 w w w M K E l e c t r o n i c d e ...

Page 10: ...14 5 9 WorkCentre 3655 Multifunction Printer PL 6 1 Parts Lists Initial Issue Xerox Internal Use Only PL 6 1 Transfer Item Part Description 1 059K75560 Roll Assy Trans CRU w w w M K E l e c t r o n i c d e ...

Page 11: ...unction Printer PL 7 1 Initial Issue Xerox Internal Use Only Parts Lists PL 7 1 Fuser Item Part Description 1 126K30929 SCC Fusing Unit 220V 126K30919 SCC Fusing Unit 110V 604K98010 Envelope Fuser 110V w w w M K E l e c t r o n i c d e ...

Page 12: ...aphics Item Part Description 1 113R00773 Xero Assy 2 106R02737 Kit PKG TN XC DMO 6K 106R02738 Kit PKG TN XC EU US 14K 106R02740 Kit PKG TN XC EU US 25K 106R02741 Kit PKG TN XC DMO 25K 106R02742 Kit PKG TN XC WW 25K Metered 106R02736 Kit PKG TN XC EU US 6K 106R02739 Kit PKG TN XC DMO 14K w w w M K E l e c t r o n i c d e ...

Page 13: ...M Lock 550 13 Gear BTM Lock Pinion 14 Gear Lever BTM Lock 15 Lever BTM Lock 16 Gear 40 BTM Lock 17 Spring BTM Lock 18 Spring Lock PB 19 Actuator Lock PB L 20 Actuator Size 21 Spring BTM Up 550 A4 22 Holder Spring Retard MSI 23 Spring Retard CST 24 Rack Left Up PB 550 25 Housing Base 550 26 Lever EXT End 550 27 Guide End 550 28 Housing End 550 29 Plate Slot Size 30 Handle Tray 550 31 Pad PB 32 Labe...

Page 14: ...s Assy Tray MOT 12 13 Cover Side R OPT 550 14 Foot 15 050K72340 Tray Assy 550 REF PL 11 3 16 Cover lip Top OPT 17 Cover Rear OPT 550 18 SCC Harness Assy FDR Drawer 1 19 SCC Motor assy Option 20 059K86170 Feeder Assy OPT 550 REF PL 11 2 21 22 23 24 25 26 Screw Lock 27 803E10840 STOPPER CST 28 29 30 Spring Cover Rear 31 SCC Harness Assy FDR Drawer 2 32 33 SCC Harness Assy C2 Turn 34 Bracket Rocate P...

Page 15: ...ort Assy Nudger 7 SCC Clutch One way Feed 8 Gear Feed 9 10 Gear Idler Nudger 11 120E33253 Actuator No Paper 12 Shaft Nudger 13 Roll Assy Feed see PL 11 3 98 14 Gear Nudger 15 Chute lower OPT 550 16 Shaft Assy feed 550 17 18 19 Chute Assy Pinch 550 see PL 11 4 20 121K48670 Clutch Assy Registration 21 059K71770 Roll Assy Take Away 22 Plate Earth T A 23 Bracket Spring Nudger 24 Cover Harness SNS 25 S...

Page 16: ... Back BTM Lock 550 13 Gear BTM Lock Pinion 14 Gear Lever BTM Lock 15 Lever BTM Lock 16 Gear 40 BTM Lock 17 Spring BTM Lock 18 Spring Lock PB 19 Actuator Lock PB L 20 Actuator Size 21 Spring BTM Up 550 A4 22 Holder Spring Retard MSI 23 Spring Retard CST 24 Rack Left Up PB 550 25 Housing Base 550 26 Lever EXT End 550 27 Guide End 550 28 Housing End 550 29 Plate Slot Size 30 Handle Tray 550 31 Pad PB...

Page 17: ...al Use Only Parts Lists PL 11 4 Option Feeder 550 4 4 Item Part Description 1 Chute Pinch 550 2 Roll Pinch TA OP 3 Cover Chute 4 930W00123 Sensor Photo Path Sensor 5 Actuator PRE REGI 6 Spring Sensor PRE REGI 7 Harness Assy OPT REG 8 Spring Pinch TA OP w w w M K E l e c t r o n i c d e ...

Page 18: ...3570 SCC Solenoid Feed MSI 6 Gear Segment MSI 1 7 Gear Segment MSI 2 8 Bearing Feed MSI 9 Arm Lifter MSI 10 Stopper Lifter MSI 11 Spring Feed MSI 12 Gear Feed MSI 13 Lever Lifter MSI 14 Spring NF MSI 15 059K78790 Holder Assy Pick Up 16 Holder Pick Up 17 Gear Idler Feeder 18 Roll Assy Feed 19 Roll Rubber 20 Core Roll 21 Shaft Feed MSI 22 Bearing Feed MSI 23 Flange Pick Up 97 801K57914 Frame Assy To...

Page 19: ...uide Side MSI R 8 9 10 Spring Retard Roll part of 98 11 Spring Stopper Sheet 150 12 Lock Sheet 150 13 Guide Retard MSI Mylar 14 Stopper Sheet 150 15 Holder Retard Roll part of 98 16 Roll Assy Retard Roll part of 98 17 Clutch Assy Friction part of 98 18 Spring MSI Paper Stopper Mid 19 Rack Guide Side 20 Gear Pinion 96 98 604K78370 Kit Retard Roll MSI Assy 99 050K72540 Tray Assy MSI ACO 98 10 15 17 ...

Page 20: ...Use Only PL 14 1 Duplex Chute Item Part Description 1 Bearing DUP 2 059K74750 Roll Assy DUP 3 Spring Earth DTS 4 Gear DUP 5 Roll Pinch DUP 6 Spring Pinch DUP 7 Chute DUP IN 8 Chute TRANS 9 10 11 12 054K48100 Chute Assy DUP 13 Cap Spring BTR 14 Spring BTR 12 1 8 13 14 w w w M K E l e c t r o n i c d e ...

Page 21: ...n 1 3 Item Part Description 1 604K85750 Kit SW Assy I L Rear 2 Chute DUP Lower 3 Spring WC IL 4 SCC Harness Assy Interlink 5 Spring Interlock 6 059K79334 SCC Transport Assy Regi FDR PL 15 2 7 Lock Tray 8 Plate Earth REGI OUT ZA 9 Holder Connector Rear Fan 10 11 803E13351 Stopper CST ZA S3 1 2 4 w w w M K E l e c t r o n i c d e ...

Page 22: ... R 8 Roll Assy REGI Pinch 9 Chute REGI OUT 10 Chute Feed Lower MID 11 12 Chute REGI 13 14 055E60433 Shutter Sensor REGI 15 16 121K51880 SCC CST Feed Clutch 17 18 Actuator REGI MSI 19 Spring Actuator REGI ZA 20 Actuator REGI 21 Actuator No Paper Tray 32 Guide Chute 33 Roll Support 2 34 Bracket Nudger AD LOW 35 Actuator No Paper Tray M B 36 Shaft REGI Pinch 37 Roll REGI Pinch 38 Bearing REGI CTR 39 ...

Page 23: ...y Parts Lists PL 15 3 Registration 3 3 Item Part Description 1 Bearing Nudger 2 Feeder Assy 3 Gear Feed 4 Clutch One Way Feed 5 604K11192 Roll Assy Feed 6 Shaft Assy Feed 7 Plate Nudger 8 Gear Idler Nudger 9 Gear Nudger TI 10 Shaft Nudger ZA 11 Bearing Nudger D w w w M K E l e c t r o n i c d e ...

Page 24: ... PL 17 1 Exit Item Part Description 1 930W00123 Exit Sensor 2 Gear Exit 3 Spring Earth Sensor 4 Bearing Exit 5 059K79430 Roll Assy Exit 6 604K77510 Kit Pinch Assy L 7 604K77520 Kit Pinch Assy R 8 Actuator Full Stack 9 Full Stack Sensor 99 054K48380 Chute Assy Exit 99 1 5 8 9 w w w M K E l e c t r o n i c d e ...

Page 25: ...s HDD 7 084K42800 Fax Board 8 Cable Fax 9 Bracket Fax 10 110K16610 SW Assy Size 550 11 CVR Sensor Size 12 105K31920 SCC LVPS 220v 105K31910 SCC LVPS 110v 13 Plate LVPS 14 952K17171 Side USB Assy 15 Guide Harness Fusing 16 SW Assy I L 17 Bracket I L 18 133K27490 RAM Memory 19 604K90940 SD Card REP 18 1 96 20 604K90931 HDD REP 18 1 97 21 Plate Assy ESS IIT MCU Note If the Wireless Print Kit is defec...

Page 26: ...t Description 1 CVR MCU 2 960K74850 SCC MCU Board 3 Bracket MCU 4 Housing MCU 5 105K30954 SCC HVPS 6 Stapler Assy p o item 99 7 Stapler Cartridge p o item 99 8 Housing Stapler 9 105K31920 SCC PWBA Stapler LVPS 220v 105K31930 SCC PWBA Stapler LVPS 110v 10 Plate Sub LVPS 99 604K90550 Kit Stapler Assy 99 6 7 w w w M K E l e c t r o n i c d e ...

Page 27: ...Harness Assy MCU 24V 4 SCC Harness Assy MCU Fusing100 5 SCC Harness Assy MCU DISP MOT 6 SCC Harness Assy MCU XERO CRUM 7 SCC Harness Assy MCU HVPS 8 SCC Harness Assy MCU ROS 9 SCC Harness Assy LVPS Drawer 100 10 SCC Harness Assy SubLV LVPS 11 SCC Harness Assy SubLV IITmcu 12 SCC Harness Assy SubLV Stapler Assy 13 SCC Harness Assy LVPS Drawer 200 14 SCC Harness Assy MCU Fusing200 w w w M K E l e c ...

Page 28: ...at Cable IIT MCU ESS 5 SCC Harness Assy IIT MCU ESS 2 6 SCC Harness Assy IIT MCU LVPS 7 SCC Harness Assy ESS LVPS 8 SCC Harness Assy LVPS I L SW Front 9 SCC Harness Assy LVPS I L SW Rear 10 SCC Harness Assy LVPS Fusing 100 11 SCC Harness Assy LVPS Fan Main 12 SCC Harness Assy LVPS Fan Rear 13 SCC Harness Assy INLET 200 14 SCC Harness Assy LVPS Fusing 200 98 SCC KIT AC Inlet 220V 99 SCC KIT AC Inle...

Page 29: ...er Interlock 5 Label MSI Instruction 6 CVR Front Top 7 CVR Extension 8 CVR Extension 2nd 9 Plate Assy Logo XC 10 822E04811 CVR Side Right 11 822E04872 CVR Stapler 12 822E04891 CVR Window Stapler 13 822E04851 CVR Side Right Out 14 CVR Side Right Inner 96 604K90570 Kit CVR Assy Front 97 604K90580 Kit CVR Assy Front Top 99 604K85900 Kit CVR Assy Extension 96 1 5 97 6 9 99 7 8 w w w M K E l e c t r o ...

Page 30: ...rnal Use Only PL 19 2 Covers 2 3 Item Part Description 1 822E04641 CVR Side Left 2 822E04651 CVR Side Left Rear 3 822E08260 CVR Rear Under 4 Guide Harness Under Rear 5 032E43511 Guide Harness SubLV 6 CVR Exit Top 7 CVR Exit 99 848K62912 Kit CVR Assy Exit 99 6 7 w w w M K E l e c t r o n i c d e ...

Page 31: ... 19 3 Covers 3 3 Item Part Description 1 CVR Rear 2 CVR Rear Top 3 CVR Latch Rear 4 Latch Rear 5 Chute Dup Out 6 Spring Latch Right 7 868E76893 Strap Rear 8 Guide Harness Rear 9 127E86631 Fan Rear Sub Fan 10 Screw TP 11 054K48100 Chute Assy Duplex 99 604K85650 Kit CVR Assy Rear w w w M K E l e c t r o n i c d e ...

Page 32: ...paration Pad p o item 97 5 ADF Frame Assy 6 7 8 9 003K89860 Hinge Assy Right 10 003K89140 Hinge Assy Left 11 050K71060 ADF Tray Assy 12 13 14 062K25594 IIT Assy 15 16 17 Stopper Plate L p o item 98 18 Stopper Plate R p o item 98 19 PF 1 Idle Spring p o item 98 20 Idle Roll Assy p o item 98 97 604K85850 Kit DADF Pick Up Module Mid 98 604K85860 DADF Assy Top Cover Mid 1 2 13 15 20 97 3 4 98 2 17 20 ...