Xerox WorkCentre 5687 Series, Service Manual

Page 1: ...August 2007 Xerox WorkCentre 5687 Family WC5632 WC5687F Service Manual...

Page 2: ...l notify or provide to such customer any future change to this documentation Customer performed service of equipment or modules components or parts of such equipment may affect whether Xerox is respon...

Page 3: ...ly Introduction Introduction About This Manual iii How To Use This Manual iii Mod Tag Identification iv Voltages Resistances and Tolerances iv Safety Information vii Health and Safety Incident reporti...

Page 4: ...August 2007 ii WorkCentre 5687 Family Introduction...

Page 5: ...Procedures Information This section contains all other procedures product specifications and general information It also contains Tag MOD information The abbreviations used in this Manual are in GP 4...

Page 6: ...ances All resistance measurement tolerances are plus or minus 10 unless otherwise stated in the procedure DC Signal Nomenclature Figure 1 shows the signal nomenclature used in this manual These with t...

Page 7: ...OTE The P J links to the connector location on the PWB in a circuit diagram NOTE The PWB links the connector to the pin layout on the PWB referenced in the Wir ing Diagram section 01D 3 3V Distributio...

Page 8: ...August 2007 vi WorkCentre 5687 Family Voltages Resistances and Tolerances Introduction Figure 2 Symbols used in circuit diagrams...

Page 9: ...chine Lethal Voltage Symbol This symbol indicates potentially lethal voltages Take care when servicing the machine when the power cord is connected Ozone During normal operation this machine produces...

Page 10: ...port product incidents to Xerox Environment Health Safety within 24 hours of becoming aware of the event 2 The information to be provided at the time of reporting is contained in Appendix A Health and...

Page 11: ...ion c Implement all safety retrofits 3 Xerox EH S shall a Manage and report all incident investigation activities b Review and approve proposed product corrective actions and retrofits if necessary c...

Page 12: ...de mantenimiento tal como est n descritos El uso de controles o ajustes no especificados en este manual puede tener como resultado la exposici n a radiaci n l ser invisible Durante las operaciones de...

Page 13: ...e gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wart...

Page 14: ...re mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettrici...

Page 15: ...different type or rating Installing the wrong type or rating of fuse can cause overheating and a risk of fire DANGER Ne pas installer de fusible de type ou de calibre diff rent Il existe un risque de...

Page 16: ...y to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER...

Page 17: ...mage Processing PWB to Scanner Fault RAP 32 55 ppm WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need el...

Page 18: ...la muerte Las piezas m viles pueden causar lesiones 03 340 03 416 Image Processing PWB to Network Controller Fault RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord...

Page 19: ...el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar l...

Page 20: ...corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones 03 397 Main Motor Not Controlle...

Page 21: ...cidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones 03 419 03 420 Incompatible Software RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the...

Page 22: ...a muerte Las piezas m viles pueden causar lesiones Chain 5 RAPs 05 300 DADH Open RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while pe...

Page 23: ...sar lesiones 05 335 DADH Takeaway Sensor Failure RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need...

Page 24: ...ctricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury...

Page 25: ...Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad pu...

Page 26: ...ando caldo VORSICHT Fixierbereich erst ber hren wenn dieser abgek hlt ist AVISO No toque el fusor mientras est caliente 10 101B 10 102B 10 103B Lead Edge Late to Fuser Exit Switch RAP 65 75ppm WARNING...

Page 27: ...ore chaud AVVERTENZA Non toccare il fonditore quando caldo VORSICHT Fixierbereich erst ber hren wenn dieser abgek hlt ist AVISO No toque el fusor mientras est caliente WARNING Take care when measuring...

Page 28: ...dora de baja capacidad Cuando no est acoplada a la m quina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad 11 043 110 11 350 110 Hole Punch Operation Fai...

Page 29: ...ando no est acoplada a la m quina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad 11 140 110 11 142 110 Sheet Late to Bin 1 RAP WARNING Take care not to...

Page 30: ...quina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad 11C 110 2K LCSS Initialization Failure RAP WARNING Take care not to topple the LCSS The LCSS is uns...

Page 31: ...umsto en Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil AVISO Tenga cuidado de que no se caiga el apilador grapadora de baja capacidad Cuando no est acoplada a la m quina es i...

Page 32: ...not show the customer how to un dock the LCSS DANGER Attention ne pas faire tomber la trieuse agrafeuse petite capacit Elle n est pas stable lorsqu elle est d tach e de la machine Ne pas montrer au cl...

Page 33: ...e d pannage ne n cessitant pas d ali mentation lectrique L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la...

Page 34: ...re parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung...

Page 35: ...pply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le c...

Page 36: ...14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni p...

Page 37: ...e mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit...

Page 38: ...oire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettri...

Page 39: ...oire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettri...

Page 40: ...es voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono ele...

Page 41: ...des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che...

Page 42: ...t pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare...

Page 43: ...d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent g...

Page 44: ...les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTE...

Page 45: ...s d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il...

Page 46: ...ectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures g...

Page 47: ...d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent g...

Page 48: ...er anderer Leistung auf dem IOT PWB installieren berhitzungs und Brandgefahr AVISO No instale un fusible de potencia o tipo distinto Un fusible de potencia o tipo distinto puede producir sobrecalentam...

Page 49: ...chalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsge...

Page 50: ...graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono...

Page 51: ...ciones de mantenimiento la radiaci n de l ser invisible puede causar da os en los ojos si se mira directamente a ella 4 Repairs and Adjustments Chain 1 REPs REP 1 1 Power and Control Assembly WARNING...

Page 52: ...death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessi...

Page 53: ...legare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personal...

Page 54: ...hr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso...

Page 55: ...causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr...

Page 56: ...eed electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant...

Page 57: ...AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della ma...

Page 58: ...D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les p...

Page 59: ...china che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzung...

Page 60: ...Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che...

Page 61: ...ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP...

Page 62: ...can cause injury when released DANGER Ne pas retirer le CAD alors qu il est en position basse Dans cette position les ressorts compensateurs sont compress s et peuvent entra ner des blessures s ils s...

Page 63: ...os que podr an producir lesiones REP 7 2 Tray 3 and Tray 4 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Ex cuter cette proc dure avec pr caut...

Page 64: ...erg a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause in...

Page 65: ...eas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be pr...

Page 66: ...tion lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettri...

Page 67: ...acchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzu...

Page 68: ...entras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sha...

Page 69: ...richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine St...

Page 70: ...pague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte...

Page 71: ...lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico da...

Page 72: ...parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung bes...

Page 73: ...energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause...

Page 74: ...o al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones REP 8 19 Bypass Tray Feed Head WARNING Switch off the electricity to the machine GP 14 Disconnect the power c...

Page 75: ...pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macc...

Page 76: ...no elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuh...

Page 77: ...de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones W...

Page 78: ...AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch...

Page 79: ...er cette proc dure avec pr caution La pr sence de bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi tag...

Page 80: ...off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can c...

Page 81: ...L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa...

Page 82: ...ali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teile...

Page 83: ...nt galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o...

Page 84: ...Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Ap...

Page 85: ...to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER C...

Page 86: ...lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa d...

Page 87: ...e death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n ces...

Page 88: ...acchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causar...

Page 89: ...ti che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten d...

Page 90: ...zungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e...

Page 91: ...es AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen du...

Page 92: ...s that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de l...

Page 93: ...e questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Te...

Page 94: ...uina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m...

Page 95: ...dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausscha...

Page 96: ...und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan en...

Page 97: ...on richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine...

Page 98: ...ague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte L...

Page 99: ...e injury DANGER Ex cuter cette proc dure avec pr caution La pr sence de bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti...

Page 100: ...La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Ex...

Page 101: ...ante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO...

Page 102: ...steht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas qu...

Page 103: ...death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessi...

Page 104: ...city to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DAN...

Page 105: ...n de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr sen...

Page 106: ...i interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungs...

Page 107: ...el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar l...

Page 108: ...rdi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bor...

Page 109: ...per l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra...

Page 110: ...elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger...

Page 111: ...a m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las pie...

Page 112: ...durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AV...

Page 113: ...ono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufu...

Page 114: ...r bordes afilados que podr an producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need elect...

Page 115: ...tungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la...

Page 116: ...te gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei War...

Page 117: ...en besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede...

Page 118: ...bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vor...

Page 119: ...e machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper...

Page 120: ...can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lect...

Page 121: ...ivit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Speg...

Page 122: ...zionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspan...

Page 123: ...t a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones REP 11 33 170 CC Top Baffle Assembly WARNING Take care...

Page 124: ...e Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones WARNING Switch off the electricity to th...

Page 125: ...machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor...

Page 126: ...trico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t au...

Page 127: ...esteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede caus...

Page 128: ...La pr sence de bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei dies...

Page 129: ...ity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANG...

Page 130: ...tivit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spe...

Page 131: ...infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Ko...

Page 132: ...ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi...

Page 133: ...connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi c...

Page 134: ...er supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter...

Page 135: ...sures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non rich...

Page 136: ...cker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de...

Page 137: ...may be present that can cause injury DANGER Ex cuter cette proc dure avec pr caution La pr sence de bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante questa proce...

Page 138: ...witch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving part...

Page 139: ...etzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efe...

Page 140: ...lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei bew...

Page 141: ...m viles pueden causar lesiones REP 11 28 171 BM Stapler Bracket Assembly WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Ex cuter cette proc dure avec...

Page 142: ...efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while...

Page 143: ...ant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVE...

Page 144: ...u causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker zieh...

Page 145: ...itan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar lesiones REP 11 41 171 HVF PPI Guide Roll WARNING Take care during this procedure Shar...

Page 146: ...ine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones WARNING Switch off the electricity to...

Page 147: ...ne GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor tell...

Page 148: ...li interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartung...

Page 149: ...e el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar...

Page 150: ...taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes...

Page 151: ...tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation...

Page 152: ...cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles pueden causar les...

Page 153: ...no causare lesioni personali VORSICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgef...

Page 154: ...m viles pueden causar lesiones REP 11 69 171 Crease Roll Drive Assembly WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Ex cuter cette proc dure avec p...

Page 155: ...imiento Puede haber bordes afilados que podr an producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that...

Page 156: ...tion de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr...

Page 157: ...elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger...

Page 158: ...esconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesiones e incluso la muerte Las piezas m viles puede...

Page 159: ...taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes...

Page 160: ...injury DANGER Couper l alimentation lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L le...

Page 161: ...rico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t aus...

Page 162: ...Verletzungsgefahr AVISO Apague la m quina GP 14 Desconecte el cable de alimentaci n de la toma de corriente mientras efect a tareas que no necesitan energ a el ctrica La electricidad puede causar lesi...

Page 163: ...harp edges may be present that can cause injury DANGER Ex cuter cette proc dure avec pr caution La pr sence de bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante qu...

Page 164: ...l cavo elettrico L elettricit pu causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Netzstecker ziehen Bei Kontakt mit der...

Page 165: ...hine GP 14 D connecter le cor don d alimentation L lectricit peut entra ner des blessures graves voire mortelles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina...

Page 166: ...pr caution La pr sence de bords tranchants peut entra ner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSIC...

Page 167: ...e e azionare parti della macchina che possono causare lesioni personali VORSICHT Ger t ausschalten GP 14 Netzstecker ziehen Bei Kontakt mit der Netzspan nung besteht Verletzungs und Lebensgefahr Bei b...

Page 168: ...cit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante...

Page 169: ...e keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la m quina GP 14 De...

Page 170: ...65 75 ppm WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or...

Page 171: ...e L lectricit peut entra ner des blessures graves voire mor telles Les pi ces mobiles peuvent galement pr senter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla pres...

Page 172: ...sschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungs...

Page 173: ...egnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricit L elettricit pu causare infortuni o morte e azionare parti della macchina che pos...

Page 174: ...cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation lectrique de la machi...

Page 175: ...on lectrique de la machine GP 14 D connecter le cor don d alimentation de la prise pendant les activit s de d pannage ne n cessitant pas d alimentation lectrique L lectricit peut entra ner des blessur...

Page 176: ...uerte Las piezas m viles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Ex cuter cette proc dure avec pr caution La pr sence de...

Page 177: ...AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podr an producir lesiones Chain 14A ADJs ADJ 14 1A Optics Cleaning Procedure 32 55 ppm WARNING Switch off the electr...

Page 178: ...agents PL 26 10 Item 10 DANGER Porter des gants de protection lors de l utilisation de solvants et de produits de nettoyage PL 26 10 Item 10 AVVERTENZA utilizzare guanti protettivi durante l impiego...

Page 179: ...SICHT Ger t ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen beste...

Page 180: ...ne in hallway and exit routes DANGER tats Unis et Canada Si cette machine est install e dans un couloir ou une voie de sortie 1 12 m 44 pouces d espace suppl mentaire l espace normal doit tre disponib...

Page 181: ...rvice Call Procedures 1 Service Call Procedures SCP 1 Initial Actions 1 3 SCP 2 First Call Actions 1 4 SCP 3 Normal Call Actions 1 4 SCP 4 Fault Analysis 1 5 SCP 5 Subsystem Maintenance 1 8 SCP 6 Fina...

Page 182: ...August 2007 1 2 WorkCentre 5687 Family Service Call Procedures...

Page 183: ...lead is connected to the wall outlet and to the machine b The documents are not loaded in the DADH or on the document glass c The paper is loaded correctly d All paper trays are closed e All covers a...

Page 184: ...customer information in the service logbook 10 If the machine has a Tray 5 installed check the top edge registration ADJ 7 4 SCP 3 Normal Call Actions Use the Normal Call Actions to find the reason fo...

Page 185: ...ted but there is no information go to the 02 309 UI Control Panel Button or Touch Screen RAP Messages Fault Codes and Status Codes If the machine has the problems that follow go to the 19 401 19 402 1...

Page 186: ...the machine has a fault in the HCSS BM but with no fault code perform the procedures that follow as appropriate OF12 Output Device Undocked RAP 11A 170 Offline Stapling RAP 11B 170 HCSS BM Initializa...

Page 187: ...o to the OF13 Convenience Stapler RAP If the customer has lost the System Administration password Go to dC001 Reset Auditron Master PIN NOTE The System Administration password and the Auditron passwor...

Page 188: ...artridge 5k staples PL 26 10 Item 11 HVF staple cartridge 5k staples PL 26 10 HCSS BM staple cartridge 5k staples PL 26 10 Item 11 BM staple cartridge 2k staples PL 26 10 Item 24 Developer assembly 32...

Page 189: ...all modes Make the copies and prints from all trays use the DADH and the document glass 6 Make copies and or prints from all trays and check the registration and copy quality To reset the registration...

Page 190: ...Server Fax kit 2 hole punch kit 3 hole punch kit 4 hole punch kit Swedish 4 hole punch kit USB print kit Internet Fax kit Embedded Fax kit Network accounting kit Scan to file and scan to E mail Scan t...

Page 191: ...rkCentre 5687 Family SCP 7 Service Call Procedures Figure 1 WC5632 with stand document cover and OCT Figure 2 WC5645 with DADH NC and OCT Figure 3 WC5645 with DADH NC and 1K LCSS Figure 4 WC5655 with...

Page 192: ...kCentre 5687 Family SCP 7 Service Call Procedures Figure 5 WC5645 with DADH NC and HCSS BM Figure 6 WC5665 WC5675 with HCF DADH NC and 3K HCSS Figure 7 WC5675 with DADH NC and HVF Figure 8 WC5687 with...

Page 193: ...evice PWB Fault RAP 2 97 03 415 Tray 5 Module Not Detected Confirmed RAP 2 99 03 417 Incompatible Fax Software RAP 2 101 03 419 03 420 Incompatible Software RAP 2 101 03 423 424 433 434 821 822 831 83...

Page 194: ...P 2 251 09C Photoreceptor Fan RAP 2 252 Chain 10 Fusing and Copy Print transportation 10 101 10 102 10 103 Lead Edge Late to Fuser Exit Switch Entry RAP 2 253 10 101A 10 102A 10 103A Lead Edge Late to...

Page 195: ...Unstapled Sets RAP 2 442 11G 130 HCSS Poor Stacking RAP 2 442 Chain 11 170 HCSS BM 11 005 170 11 006 170 11 310 170 11 311 170 Compiler Carriage Front Tamper Move Failure RAP 2 443 11 007 170 11 008...

Page 196: ...HVF BM Poor Stacking RAP 2 655 11H 171 Pause to Unload PTU RAP 2 655 11J 171 Inserter Paper Sensing and 5V Supply RAP 2 656 11K 171 HVF Initialization Failure RAP 2 661 11L 171 Tri Folder Not Detecte...

Page 197: ...ow RAP 2 727 22 452 Test Pattern Average Grey Level Too High RAP 2 728 22 760 IQA Factor Set to Maximum RAP 2 728 22 761 IQA Factor Set to Minimum RAP 2 729 22 774 CPSR File Cabinet Enable Failure RAP...

Page 198: ...August 2007 2 6 WorkCentre 5687 Family Status Indicator RAPs...

Page 199: ...een pins 3 and 4 If necessary check and repair the wiring between the main drive mod ule and the xerographic CRUM REP 1 2 Go to Flag 1 12V is available at P J17 pin 5 Y N Install a new LVPS and base m...

Page 200: ...August 2007 2 8 WorkCentre 5687 Family 01 300 Status Indicator RAPs Figure 2 Circuit diagram...

Page 201: ...05 left door interlock Press Start open and close the left hand door Figure 1 The display changes Y N Go to Flag 1 Check the left hand door interlock S01 305 Refer to GP 13 How to Check a Switch P J7...

Page 202: ...August 2007 2 10 WorkCentre 5687 Family 01 305 Status Indicator RAPs Figure 2 Circuit diagram...

Page 203: ...ng wiring harness repairs When making a continuity check on a harness disconnect the harness at both ends to ensure that other wiring does not cause continuity readings to be incorrect Ensure that any...

Page 204: ...nsport REP 8 7 then check the corotron shield ground return Figure 2 Corotron shield ground Figure 3 Check the connection of the Faston connector and the tightness of the screw at the rear of the mach...

Page 205: ...latched position check for continuity of less than 1M ohms between the ends of the three duplex roll shafts the steel frame of the duplex path and the main frame ground con nection Also check for cont...

Page 206: ...ex path ground contact spring Figure 7 registration ground check points Check for continuity of less than 2k ohms between the ends of the pre registration drive roll shaft the registration roll shaft...

Page 207: ...between the ground contact spring and the lift plate Figure 10 Check for continuity of less than 1 ohm between the bypass paper guide and the main frame ground con nection when the left hand door is c...

Page 208: ...ween the tray 3 take away roll shaft the tray 3 transport roll shaft and the main frame ground connection If necessary perform the following 1 Open the tray Rotate the shafts Close the tray and repeat...

Page 209: ...WorkCentre 5687 Family 01A Status Indicator RAPs Figure 12 HCF transport drive gear Figure 13 Tray 3 ground contact spring Tray 3 and 4 transport drive gear Tray 3 and 4 transport motor Tray 3 ground...

Page 210: ...g to improve continuity Also clean the contact area on the metal side wall Figure 14 Tray 3 grounding spring Figure 15 tray 4 grounding spring Open tray 4 check for continuity of less than 1 ohm betwe...

Page 211: ...ntinuity for the tray 3 and 4 transport roll shaft perform the following Remove clean and re install the tray 3 and 4 transport roll shaft ground contact spring Figure 11 If necessary re form the spri...

Page 212: ...ground connections Check the ground connection on the frame the elevator motor and on the base of the paper tray Ensure that the in line connec tors are connected Figure 18 Tray 5 ground connections...

Page 213: ...suspect 0V supply Check the wiring GP 7 ROS PL 6 10 Item 4 Flag 1 P J18 P J120 Bypass tray width sensor PL 7 30 Item 1 and bypass tray empty sensor PL 7 30 Item 7 Flag 5 IOT PWB P J10 Flag 4 IOT PWB P...

Page 214: ...August 2007 2 22 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 1 3 3V Return...

Page 215: ...August 2007 2 23 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 2 3 3V Return...

Page 216: ...12 10 PL 11 26 PL 11 92 PL 11 124 PL 11 130 Flag 21 PJ151 P J11 Flag 15 P J27 Image processing PWB 32 55 ppm PL 3 20 Item 3 Flag 23 P J137 P J106 Flag 22 P J25 P J131 65 87 ppm PL 3 10 Item 3 Flag 23...

Page 217: ...August 2007 2 25 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 3 5V Return...

Page 218: ...August 2007 2 26 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 4 5V Return...

Page 219: ...2 55 ppm PL 3 15 Item 3 Flag 30 P J138 P J155 Flag 27 P J25 P J131 65 87 ppm PL 3 11 Item 6 Flag 30 P J138 P J155 Flag 27 P J25 P J131 Embedded Fax PWB PL 20 10 Item 4 Flag 30 P J138 32 55 ppm riser P...

Page 220: ...August 2007 2 28 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 5 12V Return...

Page 221: ...Item 5 Flag 36 PJ55 P J14 Flag 32 P J27 IOT PWB PL 1 10 Item 2 Flag 32 P J27 DADH PWB PL 5 10 Item 5 Flag 38 P J132 PJ152 P J188 Flag 37 P J25 P J131 Power distribution PWB 32 55 ppm PL 3 20 Item 5 or...

Page 222: ...August 2007 2 30 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 6 24V Return...

Page 223: ...August 2007 2 31 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 7 24V Return...

Page 224: ...August 2007 2 32 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 8 24V Return...

Page 225: ...is within the electrical power requirements GP 22 Y N Go to Flag 3 Check for the AC voltage at PJ24 on the LVPS Figure 2 The AC voltage is present Y N Switch off the machine GP 14 Remove the power cor...

Page 226: ...mily 01C Status Indicator RAPs Figure 2 Supply to the fuser module Figure 3 Fuser module Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 P J100 PJ24 Pin 5 Pin 6 Pin 4 Pin 3 Pin 10 Pin 9 P...

Page 227: ...August 2007 2 35 WorkCentre 5687 Family 01C Status Indicator RAPs Figure 4 AC circuit diagram...

Page 228: ...ation sensor PL 8 15 Item 3 Paper path module components 65 87 ppm IOT exit sensor PL 10 11 Item 13 duplex sensor PL 8 20 Item 4 wait sensor PL 8 15 Item 3 registration sensor PL 8 17 Item 3 Flag 7 P...

Page 229: ...August 2007 2 37 WorkCentre 5687 Family 01D Status Indicator RAPs Figure 1 3 3V distribution circuit diagram...

Page 230: ...August 2007 2 38 WorkCentre 5687 Family 01D Status Indicator RAPs Figure 2 3 3V distribution circuit diagram...

Page 231: ...Flag 3 P J149 P J8 Flag 1 P J27 Fuser CRUM part of the fuser module PL 10 10 Item 1 Flag 5 P J146 PJ141 Flag 3 P J149 P J8 Flag 1 P J27 Tray 1 and 2 control PWB PL 7 10 Item 2 Flag 6 P J9 Flag 1 P J27...

Page 232: ...August 2007 2 40 WorkCentre 5687 Family 01E Status Indicator RAPs Figure 1 5V distribution circuit diagram...

Page 233: ...August 2007 2 41 WorkCentre 5687 Family 01E Status Indicator RAPs Figure 2 5V distribution circuit diagram...

Page 234: ...lag 1 P J131 P J25 Scanner PWB 32 55 ppm PL 14 25 Item 4 Flag 3 P J455 P J135 Flag 1 P J131 P J25 65 87 ppm PL 14 16 Item 8 Flag 3 P J455 P J135 Flag 1 P J131 P J25 Riser PWB 32 55 ppm PL 3 15 Item 3...

Page 235: ...August 2007 2 43 WorkCentre 5687 Family 01F Status Indicator RAPs Figure 1 12V distribution circuit diagram...

Page 236: ...August 2007 2 44 WorkCentre 5687 Family 01F Status Indicator RAPs Figure 2 12V distribution circuit diagram...

Page 237: ...r PWB 32 55 ppm PL 8 22 Item 9 65 87 ppm PL 8 20 Item 9 Refer to the 01G Fused Distribution Check Flag 6 P J4 Flag 5 P J27 Toner dispense module 32 55 ppm PL 9 17 Item 1 65 87 ppm PL 9 15 Item 1 Refer...

Page 238: ...circuit or harnesses Check each one for evidence of overheating or short circuits GP 7 3 Refer to 01H Short Circuits and Overloads RAP 4 Monitor the 24V test point as the circuit or harnesses are indi...

Page 239: ...August 2007 2 47 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 2 24V distribution circuit diagram...

Page 240: ...August 2007 2 48 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 3 24V distribution circuit diagram...

Page 241: ...August 2007 2 49 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 4 24V distribution circuit diagram...

Page 242: ...August 2007 2 50 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 5 24V distribution circuit diagram...

Page 243: ...control assembly to the left NOTE Refer to Figure 3 for the low voltage distribution This is an overview of all the low volt age harnesses within the machine NOTE Refer to GP 7 at every harness check...

Page 244: ...check the har ness Flag 20 from PJ10 on the IOT PWB to the bypass tray PL 7 30 WD 6 5 Disconnect PJ11 Flag 21 Figure 3 If the LEDs CR12 and CR13 are on check the har ness Flag 21 from PJ11 on the IOT...

Page 245: ...onnect the black lead to PJ27 pin 9 or pin 10 and the red lead to the bottom of the F1 fuse on the IOT PWB If the output is shorted the measurement will be less than 1 ohm a Disconnect PJ3 on the IOT...

Page 246: ...August 2007 2 54 WorkCentre 5687 Family 01H Status Indicator RAPs Figure 3 Low voltage distribution...

Page 247: ...n Y N Go to Flag 3 3 3VSB is available at P J27 between pin 6 and pin 14 on the IOT PWB Y N Disconnect P J27 3 3VSB is available at the disconnected end of the harness P J27 between pins 6 and 14 Y N...

Page 248: ...August 2007 2 56 WorkCentre 5687 Family 01J Status Indicator RAPs Figure 2 Power ON circuit and dependencies...

Page 249: ...the wake signal The wake signal is passed through the image processing PWB to the IOT This causes the IOT to generate the PS ON signal to the LVPS to power on the machine An incoming Fax job The Fax P...

Page 250: ...power mode to sleep mode values to 1 minute Disconnect the input Fax lines to prevent a power management event Disconnect the network controller from the network to prevent a power management event L...

Page 251: ...ler firewire harness and connectors The har ness and connectors are good Y N Install a new network controller firewire harness PL 16 10 Item 12 Perform the following 1 Remove and re seat the Firewire...

Page 252: ...new LVPS and base module PL 1 10 Item 3 Check the wiring and connectors between P J25 and P J131 Repair the wiring REP 1 2 as necessary Install a new power distribution PWB 32 55 ppm PL 3 20 Item 5 o...

Page 253: ...August 2007 2 61 WorkCentre 5687 Family 01K Status Indicator RAPs Figure 1 Component location Power save LED...

Page 254: ...August 2007 2 62 WorkCentre 5687 Family 01K Status Indicator RAPs Figure 2 Circuit diagram...

Page 255: ...nd CR15 on the IOT PWB OF7 IOT PWB Diagnostics RAP Enter dC305 UI test Perform the Communications Self Test Check the harness connections between the user interface PL 2 10 Item 3 and the image proces...

Page 256: ...ad the UI software Use the Customer Administration Tool CAT GP 5 Install new components as necessary User interface PWB 32 55 ppm PL 2 15 Item 7 or 65 87 ppm PL 2 10 Item 6 02 705 02 707 02 709 02 712...

Page 257: ...he next action Switch off the machine then switch on the machine GP 14 If the on off switch fails to operate go to the 03 374 Power Off Failure RAP Check the fault history file for other 03 xxx fault...

Page 258: ...August 2007 2 66 WorkCentre 5687 Family 03 300 306 461 482 805 870 Status Indicator RAPs Figure 1 Circuit diagram...

Page 259: ...be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure all the connectors on the PWBs that follow are correctly and securely seated Image processing PWB 32 55 ppm PL 3 20 It...

Page 260: ...August 2007 2 68 WorkCentre 5687 Family 03 310 Status Indicator RAPs Figure 1 Circuit diagram...

Page 261: ...2 or 65 87 ppm PL 3 10 Item 12 Image processing PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 03 320 03 322 to 03 324 Image Processing PWB to DADH Error RAP 03 320 The image processing PWB...

Page 262: ...August 2007 2 70 WorkCentre 5687 Family 03 320 03 322 to 03 324 Status Indicator RAPs Figure 1 Circuit diagram...

Page 263: ...rrect RAP to use go to the 03 330 03 462 Image Processing PWB to Scanner Faults Entry RAP Switch off the machine then switch on the machine GP 14 Check the fault history file for other 03 xxx fault co...

Page 264: ...August 2007 2 72 WorkCentre 5687 Family 03 330A 03 462A Status Indicator RAPs Figure 1 Circuit diagram...

Page 265: ...August 2007 2 73 WorkCentre 5687 Family 03 330A 03 462A Status Indicator RAPs Figure 2 Circuit diagram...

Page 266: ...correctly and securely seated Image processing PWB PL 3 10 Item 3 Power distribution PWB PL 3 10 Item 5 Scanner PWB PL 14 16 Item 8 Scan carriage assembly PL 14 15 Item 1 NOTE To gain access to the sc...

Page 267: ...August 2007 2 75 WorkCentre 5687 Family 03 330B 03 462B Status Indicator RAPs Figure 2 Circuit diagram...

Page 268: ...dC132 select Embedded FAX NVM initialization and per form the routine Reformat Install new embedded FAX PWB PL 20 10 Item 4 03 338 FAX Communication Error RAP 03 338 No response detected to commands...

Page 269: ...t Port 1 or Port 2 2 65 87 ppm Only Ensure that the connectors that follow are securely connected P J101 and P J156 on the riser PWB PL 3 11 Item 6 P J101 on the image processing PWB PL 3 10 Item 3 P...

Page 270: ...August 2007 2 78 WorkCentre 5687 Family 03 340 03 416 Status Indicator RAPs Figure 1 Circuit diagram...

Page 271: ...ts can cause injury Switch off the machine then switch on the machine GP 14 Check the fault history file for other 03 xxx fault codes If the 03 xxx fault codes occur ran domly the cause may be due to...

Page 272: ...3 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure the P Js on the tray 1 and 2 control PWB PL 7 10 Item 2 and the HCF PW...

Page 273: ...he Power and Control Module and P J11 on the IOT PWB 1K LCSS Only P J3 on the 1K LCSS P J151 on the Power and Control Module and P J11 on the IOT PWB 2K LCSS Only P J301 on the 2K LCSS PWB P J151 on t...

Page 274: ...cable PL 11 157 Power supply module PL 11 157 Item 1 10 If the correct output device is not detected go to Flag 3 Check that the voltages on the device ID lines are correct according to the table in...

Page 275: ...August 2007 2 83 WorkCentre 5687 Family 03 360 03 408 to 03 410 03 418 Status Indicator RAPs Figure 1 Circuit diagram...

Page 276: ...August 2007 2 84 WorkCentre 5687 Family 03 360 03 408 to 03 410 03 418 Status Indicator RAPs Figure 2 Circuit diagram...

Page 277: ...fault codes If the 03 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure P J433 and P J426 on the HCSS PWB PL 11 92 Item 5...

Page 278: ...0 Item 2 are correctly seated 2 Check that there is continuity between the upper and lower registration guide Ensure that the screw that secures the upper and lower registration guides is tight Figure...

Page 279: ...tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Check the condition of P J501 on the sleeved harness from the tray 5 module paying attention to...

Page 280: ...August 2007 2 88 WorkCentre 5687 Family 03 366 Status Indicator RAPs Figure 1 Circuit diagram...

Page 281: ...assembly 32 55 ppm PL 4 15 Item 6 or 65 87 ppm PL 4 10 Item 6 are correctly and securely connected 2 Perform OF7 IOT PWB Diagnostics RAP 3 Switch off the machine GP 14 Go to Flag 1 Disconnect P J8 on...

Page 282: ...August 2007 2 90 WorkCentre 5687 Family 03 371 03 372 Status Indicator RAPs Figure 1 Circuit diagram...

Page 283: ...tall a new on off switch PL 1 10 Item 8 NOTE The LVPS is software controlled When the voltage on PJ26 is low the LVPS should be on When the voltage on PJ26 pin 7 is high the LVPS should be off Go to F...

Page 284: ...August 2007 2 92 WorkCentre 5687 Family 03 374 Status Indicator RAPs Figure 1 Circuit diagram...

Page 285: ...sure all the P Js on the IOT PWB PL 1 10 Item 2 are correctly and securely con nected 2 03 395 Only This fault can be caused by a poor ground on the duplex tray or a paper path problem Check the activ...

Page 286: ...0 Item 2 LVPS and base module PL 1 10 Item 3 Main drive motor and PWB 32 55 ppm PL 4 15 Item 6 or 65 87 ppm PL 4 10 Item 6 The fault is still present Y N Perform SCP 6 Final Actions Go to Flag 1 and F...

Page 287: ...August 2007 2 95 WorkCentre 5687 Family 03 397 Status Indicator RAPs Figure 1 Circuit diagram...

Page 288: ...the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Switch off the machine then switch on the machine GP 14 Per...

Page 289: ...enabled to scan or print The machine is enabled Y N Install new components as necessary Install a new foreign interface PWB 32 55 ppm PL 3 15 Item 4 or 65 87 ppm PL 3 11 Item 3 Image processing PWB 32...

Page 290: ...August 2007 2 98 WorkCentre 5687 Family 03 412 Status Indicator RAPs Figure 1 Circuit diagram...

Page 291: ...re Switch off the machine GP 14 Go to Flag 1 Check that there is continuity between P J12 pins 3 and 4 There is continuity Y N Perform the following Check the wiring between P J12 and P J501 Repair th...

Page 292: ...August 2007 2 100 WorkCentre 5687 Family 03 415 Status Indicator RAPs Figure 1 Circuit diagram...

Page 293: ...e IOT DADH or user interface software version supplied at power on is not compati ble with the image processing software 03 420 The tray 5 module software version supplied at power on is not compatibl...

Page 294: ...1 The IOT detected print command late with respect to page sync in duplex 1 mode 03 832 The IOT detected print command late with respect to page sync in duplex 2 mode Procedure These codes record even...

Page 295: ...ne then switch on the machine They can therefore be used as an aid to identifying the root cause of faults 03 720 ODIO Timeout Error RAP 03 720 The image processing software has not detected on ODIO O...

Page 296: ...Procedure 1 Check with the customer that the AC mains line input power supply is not experiencing interruptions 2 Check with the customer that the machine does not share a power supply with any other...

Page 297: ...ution PWB 32 55 ppm PL 3 20 Item 5 or 65 87 ppm PL 3 10 Item 5 Figure 1 Circuit diagram 03B Mark Service Unavailable RAP Before performing this RAP any relevant status code RAP must have been performe...

Page 298: ...August 2007 2 106 WorkCentre 5687 Family 03A 03B Status Indicator RAPs...

Page 299: ...es not turn go to the 04A Main Drive Motor Checkout Check all the wiring and connections between the IOT PWB and the main drive module for damage and loose connections 04A Photoreceptor Motor Checkout...

Page 300: ...August 2007 2 108 WorkCentre 5687 Family 04A Status Indicator RAPs Figure 2 Circuit diagram...

Page 301: ...cover PL 14 25 Item 1 NOTE 65 87 ppm To get access to the bulkhead connector remove the user interface assembly PL 2 10 Item 1 To get access to the DADH closed switch remove the top cover PL 14 10 It...

Page 302: ...ess cover assembly PL 5 20 Item 17 Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electric...

Page 303: ...August 2007 2 111 WorkCentre 5687 Family 05 305 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Actuator DADH top cover interlock switch S05 305...

Page 304: ...y RAP 05 330 The DADH feed sensor does not detect the lead edge of the document within the cor rect time after the feed motor runs 05 331 The DADH feed sensor does not detect the trail edge of the doc...

Page 305: ...p cover interlock switch closed Enter dC330 code 05 330 to check the DADH feed sensor Q05 330 Activate Q05 330 The display changes Y N Go to Flag 1 Check Q05 330 References GP 11 How to Check a Sensor...

Page 306: ...s Figure 1 Component location Figure 2 Component location Feed roll assembly DADH feed sensor Q05 330 Feed motor MOT05 020 Feed clutch CL05 025 P J201 Top cover interlock switch Feed solenoid CVT moto...

Page 307: ...that the feed gates are locked in the down position Clean the DADH feed sensor and the area around the sensor PL 5 15 Item 2 Procedure WARNING Switch off the electricity to the machine GP 14 Disconnec...

Page 308: ...feed sensor Q05 330 is installed correctly If necessary install a new feed roll assembly PL 5 15 Item 1 Ensure the feed motor drive belt and CVT motor drive belt are tensioned correctly ADJ 5 1 When l...

Page 309: ...August 2007 2 117 WorkCentre 5687 Family 05 330B 05 331B Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Clip Feed yoke shaft Feed yoke and spring Feed gates Feed gates...

Page 310: ...r dC330 code 05 020 to run the DADH feed motor MOT05 020 MOT05 020 runs Y N Go to the 05D DADH Motor Failure RAP The takeaway roll rotates Y N Perform the steps follow Check the feed motor drive belt...

Page 311: ...tor RAPs Figure 1 Component location Figure 2 Circuit diagram DADH takeaway sensor Q05 335 Takeaway roll Takeaway roll idlers Feed motor tension spring Feed motor drive belt P J191 Feed motor MOT05 02...

Page 312: ...Item 1 Hold the top cover interlock switch closed Enter dC330 code 05 030 to check the DADH CVT motor MOT05 030 MOT05 030 runs Y N Go to the 05D DADH Motor Failure RAP The CVT roll rotates Y N Perfor...

Page 313: ...y 05 340 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram DADH registration sensor Q05 340 CVT motor MOT05 030 CVT roll CVT motor tension spring CVT motor drive belt Top cove...

Page 314: ...eck the CVT motor tension spring Check the CVT motor drive belt tension ADJ 5 1 Check the CVT roll pulley refer to GP 7 If necessary install a new DADH CVT roll PL 5 25 Item 5 NOTE The exit roll idler...

Page 315: ...ess cover assembly PL 5 20 Item 17 Baffle assembly PL 5 30 Item 5 For 05 346 faults Make sure that the exit rolls are clean and rotate freely refer to ADJ 5 4 Make sure that the exit roll idlers are c...

Page 316: ...n Figure 3 Component location CVT motor MOT05 030 Duplex solenoid SOL05 050 CVT roll CVT motor tension spring CVT roll pulley and drive belt Top cover interlock switch Feed Rolls Feed clutch Feed moto...

Page 317: ...m 15 Enter dC330 code 05 350 to check the DADH CVT sensor Q05 350 Figure 1 Activate Q05 350 The display changes Y N Go to Flag 1 Check Q05 350 References GP 11 How to Check a Sensor P J186 and P J191...

Page 318: ...rolls until the first document is fed into the output tray The feed rolls held the second document Y N Go to the 05E DADH Feed Clutch Failure RAP The fault is caused if the DADH feed motor runs too s...

Page 319: ...August 2007 2 127 WorkCentre 5687 Family 05 350 05 352 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Exit roll idlers...

Page 320: ...ument is not present in the input tray during the startup procedure The sensor detects a document when a document is not present in the input tray after a jam The sensor does not detect a document whe...

Page 321: ...he 05K DADH Document Size Sensor Failure RAP 45 87ppm 05D DADH Motor Failure RAP Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply wh...

Page 322: ...August 2007 2 130 WorkCentre 5687 Family 05D Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Feed motor MOT05 020 CVT motor MOT05 030...

Page 323: ...verse and eject the original documents into the DADH input tray Procedure Go to Flag 1 Check the DADH feed clutch CL05 025 Figure 1 References GP 12 How to Check a Solenoid or Clutch P J183 DADH PWB a...

Page 324: ...Item 3 for damage Make sure the idlers are clean and rotate freely refer to ADJ 5 4 5 Raise the DADH Lower the baffle assembly Figure 1 Remove any pieces of paper Check the duplex gate PL 5 25 Item 1...

Page 325: ...ct the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Enter dC330 code 05 310 to check the...

Page 326: ...ectricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injur...

Page 327: ...RAP 01B 0V Distribution RAP refer to the 3 3V return Install new components as necessary DADH length sensor 2 PL 5 35 Item 8 DADH PWB PL 5 10 Item 5 Open the DADH top cover Enter dC330 code 05 330 to...

Page 328: ...J Status Indicator RAPs Figure 1 Component location Figure 2 Component location DADH length sensor 1 Q05 315 DADH length sensor 2 Q05 320 DADH feed sensor Q05 330 DADH registration sensor Q05 340 DADH...

Page 329: ...August 2007 2 137 WorkCentre 5687 Family 05J Status Indicator RAPs Figure 3 Circuit diagram...

Page 330: ...ribution RAP 01B 0V Distribution RAP refer to the 3 3V return Install new components as necessary DADH length sensor 2 PL 5 35 Item 8 DADH PWB PL 5 10 Item 5 Open the DADH top cover Enter dC330 code 0...

Page 331: ...K Status Indicator RAPs Figure 1 Component location Figure 2 Component location DADH length sensor 1 Q05 315 DADH length sensor 2 Q05 320 DADH feed sensor Q05 330 DADH registration sensor Q05 340 DADH...

Page 332: ...August 2007 2 140 WorkCentre 5687 Family 05K Status Indicator RAPs Figure 3 Circuit diagram...

Page 333: ...able at P J2 pin 1 on the IOT PWB Y N Disconnect P J2 Go to Flag 3 0V is available at P J2 pin 6 on the IOT PWB Y N Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item...

Page 334: ...August 2007 2 142 WorkCentre 5687 Family 06 020 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram P J2 harness P J18 harness ROS P J120 P J121...

Page 335: ...Failure RAP NOTE The ROS must be removed from the machine REP 6 1 to disconnect P J122 and P J121 The ROS PWB where P J122 and P J121 are connected may not be marked with the correct PJ numbers P J122...

Page 336: ...August 2007 2 144 WorkCentre 5687 Family 06 340 Status Indicator RAPs Figure 2 Circuit diagram...

Page 337: ...50 Status Indicator RAPs 06 350 ROS Laser Not Under Control RAP 06 350 The IOT monitor has not received a reset command from the IOT ROS controller for more than 5 seconds during print Procedure Perfo...

Page 338: ...August 2007 2 146 WorkCentre 5687 Family 06 350 Status Indicator RAPs...

Page 339: ...ges Y N Go to Flag 1 Check S07 301 Refer to GP 13 How to Check a Switch Tray 1 home H 5V Check at the switch terminal on the PWB Figure 2 01E 5V Distribution RAP 01B 0V Distribution RAP Install new co...

Page 340: ...August 2007 2 148 WorkCentre 5687 Family 07 301 Status Indicator RAPs Figure 2 Tray 1 home switch test point Figure 3 Tray 1 circuit diagram Check the voltage at the switch terminal Tray 1 home switch...

Page 341: ...changes Y N Go to Flag 1 Check S07 302 Refer to GP 13 How to Check a Switch Tray 1 home H 5V Check at the switch terminal on the PWB Figure 2 01E 5V Distribution RAP 01B 0V Distribution RAP Install ne...

Page 342: ...August 2007 2 150 WorkCentre 5687 Family 07 302 Status Indicator RAPs Figure 2 Home switch test point Figure 3 Tray 2 circuit diagram Check the voltage at the switch terminal Tray 2 home switch...

Page 343: ...tch S07 303 Press Start Open and fully close the tray The display changes Y N Go to Flag 1 Check S07 303 Refer to GP 13 How to Check a Switch P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Dist...

Page 344: ...ator Figure 1 Procedure Enter dC330 code 07 304 tray 4 home switch S07 304 Press Start Open and fully close the tray The display changes Y N Go to Flag 1 Check S07 304 Refer to GP 13 How to Check a Sw...

Page 345: ...August 2007 2 153 WorkCentre 5687 Family 07 304 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 4 home switch S07 304 Switch actuator...

Page 346: ...tch S07 306 Press Start Open and fully close the door The display changes Y N Go to Flag 1 Check S07 306 Refer to GP 13 How to Check a Switch 01E 5V Distribution RAP P J507 Tray 5 control PWB 01B 0V D...

Page 347: ...August 2007 2 155 WorkCentre 5687 Family 07 306 Status Indicator RAPs Figure 2 Circuit diagram...

Page 348: ...tion RAP 01B 0V Distribution RAP Install new components as necessary Tray 1 stack height sensor PL 8 26 Item 7 Tray 1 and 2 control PWB PL 7 10 Item 2 CAUTION To prevent damage to the elevator and pap...

Page 349: ...August 2007 2 157 WorkCentre 5687 Family 07 353 Status Indicator RAPs Figure 2 Circuit diagram...

Page 350: ...tion RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 stack height sensor PL 8 26 Item 8 Tray 1 and 2 control PWB PL 7 10 Item 2 CAUTION To prevent damage to the elevator and pap...

Page 351: ...August 2007 2 159 WorkCentre 5687 Family 07 354 Status Indicator RAPs Figure 2 Circuit diagram...

Page 352: ...o Check a Sensor P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 3 stack height sensor PL 8 30 Item 21 HCF control PWB PL 7 20 Item 2 Go...

Page 353: ...Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 elevator MOT07 030 Tray 3 home switch S07 303 HCF control PWB Tray 3 feed assembly Tray 3 feed sensor Q08 103 Stack l...

Page 354: ...o Check a Sensor P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 4 stack height sensor PL 8 31 Item 13 HCF control PWB PL 7 20 Item 2 Go...

Page 355: ...07 360 Status Indicator RAPs Figure 1 Component location Figure 2 Tray 4 Circuit diagram Tray 4 elevator motor MOT07 040 Tray 4 feed assembly Tray 4 home switch S07 304 HCF control PWB Stack height s...

Page 356: ...s Start Undock and dock tray 5 refer to REP 7 19 The display changes Y N Go to Flag 1 Check S07 372 Refer to GP 13 How to Check a Switch P J507 Tray 5 control PWB 01E 5V Distribution RAP 01B 0V Distri...

Page 357: ...August 2007 2 165 WorkCentre 5687 Family 07 372 Status Indicator RAPs Figure 2 Component location Figure 3 Tray 1 circuit diagram Docking latch Rail assembly...

Page 358: ...PL 8 45 Item 7 Tray 5 control PWB PL 7 68 Item 8 Go to PJ504 pin 4 on the Tray 5 control PWB Flag 3 Manually activate the tray upper limit switch S07 412 on the paper feed assembly The voltage changes...

Page 359: ...Figure 1 Component location Figure 2 Component location Tray 5 elevator MOT07 373 Tray 5 control PWB Tray 5 elevator motor encoder Q07 406 Stack height sensor Q07 402 Tray upper limit switch S07 412 T...

Page 360: ...August 2007 2 168 WorkCentre 5687 Family 07 373 Status Indicator RAPs Figure 3 Circuit diagram...

Page 361: ...5 stack down sensor PL 7 68 Item 9 Tray 5 control PWB PL 7 68 Item 8 Go to PJ504 pin 6 on the Tray 5 control PWB Flag 3 Manually activate the tray 5 down limit switch S07 415 on the paper tray Figure...

Page 362: ...ponent location Figure 2 Component location Tray 5 elevator motor MOT07 373 Tray 5 control PWB Tray 5 elevator motor encoder sensor Q07 406 Stack down sensor Q07 405 Tray down limit switch S07 415 Loc...

Page 363: ...August 2007 2 171 WorkCentre 5687 Family 07 374 Status Indicator RAPs Figure 3 Circuit diagram...

Page 364: ...lly actuate the tray empty sensor The display changes Y N Tray 1 Go to Flag 1 Check S07 331 Tray 2 Go to Flag 2 Check Q07 332 Refer to GP 11 How to Check a Sensor Tray 1 P J274 Tray 1 and 2 control PW...

Page 365: ...down Close the tray The tray moves up Y N Go to 07 355 Tray 3 Elevator Lift Up Failure RAP Go to 07 360 Tray 4 Elevator Lift Up Failure RAP Pull out the tray and load a ream of paper or 500 sheets Wa...

Page 366: ...August 2007 2 174 WorkCentre 5687 Family 07B Status Indicator RAPs Figure 1 Component location Figure 2 Circuit Diagram Tray 3 low paper sensor Tray 4 low paper sensor HCF control PWB P J 390...

Page 367: ...0V to 3V Y N Go to Flag 1 Check Q07 350 Refer to The width sensor is a potentiometer The arm on the potentiometer is attached to the bypass tray side guide This gives a variable voltage to indicate th...

Page 368: ...ay Tray 1 Go to Table 1 Compare the paper size in the tray to the size switches actuated Tray 2 Go to Table 2 Compare the paper size in the tray to the size switches actuated Enter dC330 and relevant...

Page 369: ...Indicator RAPs Figure 1 Component location Figure 2 Tray 1 size switch test points Tray actuator ribbon Paper size leaf spring Tray 1 and 2 control PWB Size switch 4 test point Size switch 3 test poin...

Page 370: ...ch 3 S07 313 Size switch 2 S07 312 Size switch 1 S07 311 A4 LEF 5V 5V 0V 5V A4 SEF 0V 5V 0V 5V A5 LEF 0V 0V 0V 5V A3 SEF 5V 0V 5V 5V 216 x 315 mm SEF 0V 5V 5V 0V 216 x 330 mm SEF 0V 0V 5V 0V 8 5 x 11...

Page 371: ...paper size table Paper Size switch 4 S07 324 Size switch 3 S07 323 Size switch 2 S07 322 Size switch 1 S07 321 A4 LEF 5V 5V 0V 5V A4 SEF 0V 5V 0V 5V A5 LEF 0V 0V 0V 5V A3 SEF 5V 0V 5V 5V 216 x 315 mm...

Page 372: ...tor the tray empty sensor Tray 3 empty sensor Q07 333 Enter dC330 code 07 333 Press Start Tray 4 empty sensor Q07 334 Enter dC330 code 07 334 Press Start Manually actuate the tray empty sensor The dis...

Page 373: ...August 2007 2 181 WorkCentre 5687 Family 07E Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 empty sensor Q07 333 Tray 4 empty sensor Q07 334...

Page 374: ...l Actions Switch off the machine then switch on the machine GP 14 Check that the tray elevator cables and mechanisms are located correctly Check that the tray is pushed fully home Check for obstructio...

Page 375: ...rt Manually actuate the tray empty sensor The display changes Y N Go to Flag 1 Check Q07 401 Refer to GP 11 How to Check a Sensor P J505 Tray 5 control PWB 01E 5V Distribution RAP 01B 0V Distribution...

Page 376: ...August 2007 2 184 WorkCentre 5687 Family 07G Status Indicator RAPs Figure 2 Circuit diagram...

Page 377: ...y Check that the interlock cover has not come loose PL 7 30 Item 23 Bias the cover to the right and tighten the two screws Make sure the correct paper size is displayed for the size of paper in the tr...

Page 378: ...ol PWB PL 7 10 Item 2 The transport rolls rotate Y N Check the drive belt and gears GP 7 PL 8 25 Item 2 PL 8 25 Item 3 Check the following The bearing shaft and rolls on the transport roll assembly GP...

Page 379: ...August 2007 2 187 WorkCentre 5687 Family 08 100A Status Indicator RAPs Figure 2 Circuit diagram...

Page 380: ...new components as necessary Wait sensor PL 7 30 Item 24 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 08 101 tray 1 feed sensor Q08 101 Press St...

Page 381: ...t 2007 2 189 WorkCentre 5687 Family 08 100B Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Wait sensor Q08 100 Tray 1 feed sensor Q08 101 Tray 1 and 2 transport motor MOT08...

Page 382: ...and manually actuate the sensor The display changes Y N Go to Flag 1 Check Q08 101 Refer to GP 11 How to Check a Sensor P J276 Tray 1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP...

Page 383: ...07 2 191 WorkCentre 5687 Family 08 101 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 1 feed sensor Q08 101 Tray 1 and 2 transport motor MOT08 025 Tray 1 and 2 transpo...

Page 384: ...ck a Sensor P J276 Tray 1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 feed sensor PL 7 30 Item 24 Tray 1 and 2 control PWB PL 7 10 Item...

Page 385: ...gust 2007 2 193 WorkCentre 5687 Family 08 102 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 1 and 2 transport motor MOT08 025 Tray 2 feed sensor Q08 102 Transport rol...

Page 386: ...l PWB PL 7 20 Item 2 The transport rolls rotate Y N Check the gears and drive belt GP 7 PL 8 30 Item 8 PL 8 30 Item 9 CAUTION To prevent damage to the feed mechanism the paper tray must be pulled out...

Page 387: ...rkCentre 5687 Family 08 103 08 113 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 feed sensor Q08 103 Tray 3 and 4 transport motor MOT08 045 Tray 3 feed motor MOT08...

Page 388: ...The transport rolls rotate Y N Check the drive belt and gears GP 7 PL 8 30 Item 9 PL 8 30 Item 8 CAUTION To prevent damage to the feed mechanism the paper tray must be pulled out before MOT 08 040 is...

Page 389: ...rkCentre 5687 Family 08 104 08 114 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 and 4 transport motor MOT08 045 Tray 4 feed sensor Q08 104 Tray 4 feed motor MOT08...

Page 390: ...essary Tray 1 feed sensor PL 7 30 Item 24 Tray 1 and 2 control PWB PL 7 10 Item 2 Enter dC330 code 08 102 tray 2 feed sensor Q08 102 Press Start Manually actuate the sen sor Figure 2 The display chang...

Page 391: ...Centre 5687 Family 08 106 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 1 feed sensor Q08 101 Tray 1 and 2 Transport motor MOT08 025 Tray 1 and 2 transport rolls Tray...

Page 392: ...o GP 11 How to Check a Sensor P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 4 feed sensor PL 8 31 Item 10 HCF control PWB PL 7 20 Item...

Page 393: ...August 2007 2 201 WorkCentre 5687 Family 08 107 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Tray 3 paper path rolls Tray 4 paper path rolls Drive belt Drives coupling...

Page 394: ...1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 feed sensor PL 7 30 Item 24 Tray 1 and 2 control PWB PL 7 10 Item 2 Enter dC330 code 08 0...

Page 395: ...August 2007 2 203 WorkCentre 5687 Family 08 108 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 2 feed sensor Q08 102 Tray 3 and 4 transport motor MOT08 045...

Page 396: ...re 2 Check that the paper tray is set to the correct paper size Check that tray 5 is set to the correct paper configuration Enter dC131 NVM chain 8 at location 08 313 Tray 5 Configuration Procedure NO...

Page 397: ...omponents as necessary Drive belt PL 8 40 Item 7 One way pulley clutch PL 8 45 Item 13 Take away roller PL 8 45 Item 14 Enter dC330 code 08 110 T5 wait point sensor Q08 110 Press Start NOTE For trays...

Page 398: ...ly 08 115A 08 117A Status Indicator RAPs Figure 1 Component location Figure 2 Component location Tray 5 transport motor MOT08 046 Tray 5 feed sensor Q08 105 Tray 5 feed motor MOT08 117 Tray 5 control...

Page 399: ...August 2007 2 207 WorkCentre 5687 Family 08 115A 08 117A Status Indicator RAPs Figure 3 Circuit diagram...

Page 400: ...necessary Tray 5 feed motor PL 8 40 Item 3 Tray 5 control PWB PL 7 68 Item 8 The feed shaft rotates Y N Check the drive gears between the motor and the feed shaft Install new components as necessary M...

Page 401: ...a Sensor P J16 IOT PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Wait sensor PL 7 30 Item 24 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is insta...

Page 402: ...August 2007 2 210 WorkCentre 5687 Family 08 115B 08 117B Status Indicator RAPs Figure 2 Component location Wait sensor Q08 100 Left hand door...

Page 403: ...August 2007 2 211 WorkCentre 5687 Family 08 115B 08 117B Status Indicator RAPs Figure 3 Circuit diagram...

Page 404: ...actuator Figure 1 Check that the left hand door is latched correctly Check that the interlock cover has not come loose PL 7 30 Item 23 Push the cover to the right and tighten the screws Check that th...

Page 405: ...Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Registration clutch 32 55 ppm PL 8 15 Item 7 P...

Page 406: ...e latch mechanism If the fault code is 08 151 and two sheets of paper are jammed at the registration rolls Go to OF8 Multifeed RAP If the fault code 08 151 occurs from the bypass tray Go to the 07C By...

Page 407: ...Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Registration clutch 65 87 ppm PL 8 17 Item 7 P...

Page 408: ...after start of feed from the bypass tray 08 156 The IOT detects that a sheet fed from the bypass has arrived to early at the registration sensor Procedure Identify the speed of the machine refer to SC...

Page 409: ...tration sensor The display changes Y N Go to Flag 1 Check Q08 150 Refer to GP 11 How to Check a Sensor P J5 IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessar...

Page 410: ...Component location Figure 2 Component location Feed solenoid SOL08 050 Feed roll Feed roll drive gear Upper guide and idler rolls Bypass tray Registration sensor Q08 150 Registration clutch CL08 070...

Page 411: ...hort paper path assembly latches without excessive force PL 10 25 Item 1 Go to REP 10 1 In Replacement Step 5 check the latch mechanism If 08 155 is displayed check the bypass tray empty actuator 07C...

Page 412: ...Perform the following Check the registration transport rolls and registration nip rolls Figure 2 PL 8 17 Item 1 If the fault still occurs check the drives plate on the registration clutch for damage...

Page 413: ...ly 08 155B 08 156B Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Registration sensor Q08 150 Registration clutch CL08 070 Registration nip rolls Wait sensor Q08 100 Left h...

Page 414: ...correct RAP is used To identify the correct RAP to use go to the 08 160 08 161 Duplex Paper Path Jam Entry RAP Check the condition of the paper in all trays Refer to IQ1 and GP 20 Check for paper in t...

Page 415: ...sole noid energizes Y N Go to Flag 4 Check SOL10 050 Refer to GP 12 How to Check a Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP...

Page 416: ...Family 08 160A 08 161A Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Duplex sensor Q08 160 Duplex motor MOT08 060 Inverter motor MOT10 030 Inverter nip solenoid SOL10 050...

Page 417: ...plexed Check for contact between the drive rolls and the nip rolls 65 87 ppm PL 8 20 Item 14 Procedure WARNING Take care during this procedure Motors will become hot during normal operation NOTE The f...

Page 418: ...sole noid energizes Y N Go to Flag 4 Check SOL10 050 Refer to GP 12 How to Check a Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP...

Page 419: ...Family 08 160B 08 161B Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Duplex sensor Q08 160 Duplex motor MOT08 060 Inverter motor MOT10 030 Inverter nip solenoid SOL10 050...

Page 420: ...check for the active messages Refer to OF4 Status Codes and Message RAP for the jam clearance procedure Check the condition of the paper in all trays Refer to IQ1 and GP 20 Check for obstructions in t...

Page 421: ...fault code is displayed then go to the appropriate RAP 08 181 Unexpected Time Out in Simplex Inverted Mode RAP 08 181 The IOT detected an unexpected time out for a known simplex inverted sheet of pape...

Page 422: ...P 08 190 Post Jam Clearance Initialization RAP 08 190 A stray sheet has been detected in either the IOT or finisher device during the post jam clearance initialization routine Initial Action Enter the...

Page 423: ...ed fuse on the IOT PWB is good Refer to OF7 IOT PWB Diagnostics RAP for the location of the F1 surface mounted fuse The surface mounted fuse is good Y N Perform the procedures that follow 01G 24V Dist...

Page 424: ...m 5 Add component code 09 066 developer bias Press start Time out after 3 seconds The dis play for code 09 060 is low Y N Go to Flag 3 Check the developer bias harness for short circuit to ground GP 7...

Page 425: ...n connector Detack corotron connector Charge Grid connector The two terminals identified as G are the same output Charge scorotron connector P J55 Developer bias connector Registration and transfer ch...

Page 426: ...August 2007 2 234 WorkCentre 5687 Family 09 060 Status Indicator RAPs Figure 4 Component location Figure 5 Circuit diagram Developer bias connection...

Page 427: ...15 Item 1 Developer assembly 32 55 ppm PL 9 17 Item 2 65 87 ppm PL 9 15 Item 2 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Figure 1 and Figure 2 Check the tone...

Page 428: ...amily 09 310 09 390 Status Indicator RAPs Figure 2 Component Location Figure 3 Circuit diagram Low toner sensor Q09 310 Toner cartridge motor MOT 09 045 Toner cartridge drive gears In line connector P...

Page 429: ...stics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 09 070 scorotron cleaner home sensor Figure 2 Press Start Enter dC330 code 09 071 or 09 072 scorotron motor Actuate the sens...

Page 430: ...Press Start Enter dC330 code 09 075 transfer detack cleaner motor Press Start When the motor reaches the end of its travel the stall sensor will go high low The motor runs and the stall sensor goes hi...

Page 431: ...otron shield part of PL 10 25 Item 1 Ensure that P J65 on the IOT PWB is connected correctly Check for toner contamination on the front end of the short paper path With the corotron removed clean the...

Page 432: ...01G 24V Distribution RAP Go to Flag 3 13V is available at P J5 pin 14 Y N NOTE To gain access to the erase lamp wiring remove the main drive module 32 55 ppm PL 4 15 Item 1 65 87 ppm PL 4 10 Item 1 C...

Page 433: ...115 sensor failure lockout flag Check that it is set to 0 If set at 1 the toner dispense motor will not run If 09 361 fault enter dC131 location 09 001 TC lockout low Check that it is set to 0 If set...

Page 434: ...Go to 01B 0V Distribution RAP Install new components as necessary Toner dispense module 35 45 ppm PL 9 17 Item 1 65 87 ppm PL 9 15 Item 1 Check the toner dispense drive gears Figure 1 The gears rotat...

Page 435: ...pin 8 on the IOT PWB NOTE The toner concentration cannot be adjusted and maintained by making high area coverage prints 4 Run the routine until the monitored voltage is greater than 0 9 volts 5 Check...

Page 436: ...Check the wiring between P J7 on the IOT PWB and P J46 GP 7 Repair wiring as necessary REP 1 2 Install a new relative humidity sensor ambient temperature sensor 32 38 ppm PL 9 22 Item 4 45 87 ppm PL...

Page 437: ...cated in column 4 Table 1 the sensor is good Figure 1 Component location Figure 2 Circuit diagram Table 1 Relative humidity values External environment Average relative humidity Cold machine relative...

Page 438: ...the 01E 5V Distribution RAP Go to Flag 1 Check for 5V at P J47 pin 3 5V is present Y N NOTE To gain access to the wiring remove the main drive module 32 55 ppm PL 4 15 Item 1 65 87 ppm PL 4 10 Item 1...

Page 439: ...ck for 5V at P J7 pin 3 on the IOT PWB 5V is present Y N Go to the 01E 5V Distribution RAP Go to Flag 1 Disconnect P J46 Check for 5V at P J46 pin 1 5V is present Y N Check the wiring between P J7 on...

Page 440: ...ste toner door The display changes Y N Go to Flag 1 Check S09 380 Refer to GP 13 How to Check a Switch P J7 IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessar...

Page 441: ...plan 32 38 ppm PL 9 22 Item 2 45 87 ppm PL 9 20 Item 2 Procedure To check the chosen service plan Enter Tools Mode 1 Press the Access A button XE has a KEY ICON and enter the password i e 1111 2 Sele...

Page 442: ...as indi cated by Yes in Table 2 e g a xerographic module configured as NASG S will function in the following machine market regions NASG N NASG S and DMO W Xerographic modules configured to world wide...

Page 443: ...on around the waste toner full sensor Figure 1 Procedure Use thick black card to manually actuate the sensor Enter dC330 code 09 350 waste toner full sensor Q09 350 Pass the black card between the sen...

Page 444: ...ng Y N Go to Flag 1 Check the photoreceptor fan motor Refer to GP 10 How to Check a Motor Check the following 15V at PJ 42 15V at P J17 Continuity between PJ 42 and P J17 If necessary repair the harne...

Page 445: ...orrect time after the registration clutch was energized for a duplex sheet side 2 WARNING Do not touch the fuser while it is hot Initial Actions Make sure that the correct RAP is used To identify the...

Page 446: ...ion RAP Install new components as necessary Registration clutch 32 55 ppm PL 8 15 Item 7 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 08 150 re...

Page 447: ...Centre 5687 Family 10 101A 10 102A 10 103A Status Indicator RAPs Figure 1 Component location Figure 2 Component location Fuser exit switch S10 100 Registration sensor Q08 150 Registration clutch CL08...

Page 448: ...2007 2 256 WorkCentre 5687 Family 10 101A 10 102A 10 103A Status Indicator RAPs Figure 3 Component location Figure 4 Circuit diagram Vacuum transport fan MOT10 065 Transport rolls Transfer detack cor...

Page 449: ...t all of the HT connectors are pushed fully home on the HVPS Procedure NOTE The door interlock switch must be cheated when checking 24V components Enter dC330 code 10 100 fuser exit switch S10 100 Pre...

Page 450: ...mbly on the short paper path assembly PL 10 25 Item 1 Check the detack corotron and the connection to the HVPS Refer to 09 060 HVPS Fault RAP The drive gear on the fuser module 65 87 ppm PL 10 10 Item...

Page 451: ...B 10 102B 10 103B Status Indicator RAPs Figure 2 Component location Figure 3 Component location Registration sensor Q08 150 Registration clutch CL08 070 Registration nip rolls Vacuum transport fan MOT...

Page 452: ...August 2007 2 260 WorkCentre 5687 Family 10 101B 10 102B 10 103B Status Indicator RAPs Figure 4 Circuit diagram...

Page 453: ...oor interlock switch must be cheated when checking 24V components Enter dC330 code 10 100 fuser exit switch S10 100 Press Start Manually actuate the switch with a piece of paper The display changes Y...

Page 454: ...between the fuser and the inverter assembly This can cause severe ripple on the trail edge of A3 11x17 inch sheet and paper jams Upper baffle 32 55 ppm PL 10 12 Item 23 65 87 ppm PL 10 12 Item 22 Baff...

Page 455: ...August 2007 2 263 WorkCentre 5687 Family 10 107 10 108 10 109 10 110 Status Indicator RAPs Figure 3 Circuit diagram...

Page 456: ...1H 110 Copy Damage in the 2K LCSS RAP 11G 170 Copy Damage in the HCSS BM RAP For 10 126 faults If the paper jam is at the entrance to the output device and the output device fails to initialize after...

Page 457: ...L 10 11 Item 11 Inverter motor driver PWB PL 10 11 Item 22 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Install a new inverter motor driver PWB PL 10 11 Item 22...

Page 458: ...0 126 Status Indicator RAPs Figure 2 Component location 65 87 ppm Figure 3 Component location Fuser exit switch S10 100 IOT exit sensor Q10 120 Inverter path solenoid SOL10 045 Inverter nip solenoid S...

Page 459: ...August 2007 2 267 WorkCentre 5687 Family 10 120 10 121 10 126 Status Indicator RAPs Figure 4 Circuit diagram...

Page 460: ...lock switch must be cheated when checking 24V components Enter dC330 code 10 100 fuser exit switch S10 100 Press Start Manually actuate the switch with a piece of paper The display changes Y N Go to F...

Page 461: ...Family 10 132 10 133 10 134 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Figure 3 Circuit diagram Upper baffle Fuser exit switch S10 100 Inverter nip split solenoid S...

Page 462: ...4V components Enter dC330 code 10 105 inverter sensor Q10 105 Press Start Manually actuate the sensor The display changes Y N Go to Flag 1 Check Q10 120 Refer to GP 11 How to Check a Sensor Figure 3 P...

Page 463: ...1B 0V Distribution RAP Install new components as necessary Inverter motor PL 10 11 Item 11 Inverter motor driver PWB PL 10 11 Item 22 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is instal...

Page 464: ...5687 Family 10 135 10 136 10 137 10 138 Status Indicator RAPs Figure 2 Component location Figure 3 Inverter assembly 5 Upper gravity fingers 4 Lower gravity fingers Inverter nip split solenoid SOL10...

Page 465: ...August 2007 2 273 WorkCentre 5687 Family 10 135 10 136 10 137 10 138 Status Indicator RAPs Figure 4 Circuit diagram...

Page 466: ...rature changes between the standby and run This is a normal function of the machine and should not effect the customer operation Check that the fuser temperature NVM settings in dC131 are set to defau...

Page 467: ...7 Family 10 315 10 320 10 321 10 323 10 340 10 350 10 Status Indicator RAPs Figure 2 Component location Figure 3 Component location 32 38 ppm Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin...

Page 468: ...August 2007 2 276 WorkCentre 5687 Family 10 315 10 320 10 321 10 323 10 340 10 350 10 360 Status Indicator RAPs Figure 4 Component location 45 87 ppm HVPS PJ24 IOT PWB...

Page 469: ...August 2007 2 277 WorkCentre 5687 Family 10 315 10 320 10 321 10 323 10 340 10 350 10 Status Indicator RAPs Figure 5 Circuit diagram...

Page 470: ...edure Switch off the machine GP 14 Remove the fuser module and check the continuity between pin 1 and pin 2 and between pin 3 and pin 4 on the fuser module connector Figure 1 There is continuity Y N I...

Page 471: ...10 330 10 370 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Pin 5 Pin 6 Pin 4 Pin 3 Pin 10 Pin 9 Pin 8 Pin 7 Pin 2 Pin 1 CRUM Fuser drive gear Web drive P J 100 Pin 2 P...

Page 472: ...007 2 280 WorkCentre 5687 Family 10 322 10 324 10 325 10 330 10 370 Status Indicator RAPs Figure 3 Component location 32 38 ppm Figure 4 Component location 45 87 ppm LVPS IOT PWB HVPS P J24 HVPS PJ24...

Page 473: ...August 2007 2 281 WorkCentre 5687 Family 10 322 10 324 10 325 10 330 10 370 Status Indicator RAPs Figure 5 Circuit diagram...

Page 474: ...st be cheated when checking 24V components The web motor does not run continuously It is pulsed on for multiples of 0 9 seconds duration The pulsing of the motor is felt or heard during the print mode...

Page 475: ...0A Status Indicator RAPs Figure 1 Component location Figure 2 Component location Fuser web motor assembly MOT10 010 Fuser drawer connector P J100 Drive coupling for the web assembly Fuser module Fuser...

Page 476: ...August 2007 2 284 WorkCentre 5687 Family 10A Status Indicator RAPs Figure 3 Circuit diagram...

Page 477: ...following Check the paper for defects that could degrade the tamping operation e g curl paper condition buckling or paper type Refer to IQ1 Image Quality Entry RAP Check the operation of the paddle ro...

Page 478: ...August 2007 2 286 WorkCentre 5687 Family 11 005 110 11 006 110 11 310 110 11 311 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 479: ...er condition buckling or paper type Refer to IQ1 Image Quality Entry RAP Check the operation of the paddle roll refer to 11 024 110 11 025 110 Paddle Roll Failure RAP Check the operation of the bin 1...

Page 480: ...5687 Family 11 007 110 11 008 110 11 312 110 11 313 110 11 Status Indicator RAPs Figure 1 Component Location Rear tamper motor MOT11 004 located at the front Rear tamper away home sensor Q11 319 Rear...

Page 481: ...August 2007 2 289 WorkCentre 5687 Family 11 007 110 11 008 110 11 312 110 11 313 110 11 Status Indicator RAPs Figure 2 Circuit diagram...

Page 482: ...Paddle Wheel Shaft Assembly If any of the paddles are out of alignment to other paddles install a new paddle wheel shaft assembly PL 11 8 Item 4 2K LCSS PWB DIP switch settings refer to 11F 110 2K LC...

Page 483: ...August 2007 2 291 WorkCentre 5687 Family 11 024 110 11 025 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 484: ...bin 1 upper level sensor Perform the relevant check If paper is overflowing the tray when it is at the lower limit check the tray 90 full sensor If paper cannot be fed to bin 1 when it is at the highe...

Page 485: ...Enter dC330 code 11 331 actuate the bin 1 90 full sensor Q11 331 The display changes Y N Go to Flag 7 and check Q11 331 Refer to 11G 110 2K LCSS PWB Damage RAP GP 11 How to Check a Sensor P J316 2K LC...

Page 486: ...10 11 335 110 11 336 110 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Bin 1 elevator motor MOT11 030 Bin 1 motor encoder sensor Q11 336 Bin 1 90 full sensor Q11 331 Bin 1...

Page 487: ...August 2007 2 295 WorkCentre 5687 Family 11 030 110 11 334 110 11 335 110 11 336 110 Status Indicator RAPs Figure 4 Circuit diagram...

Page 488: ...B 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary Punch head present sensor PL 11 6 Item 1 2K LCSS PWB PL 11 26 Item 1 Enter dC330 code 11 350 actuate the punch he...

Page 489: ...87 Family 11 043 110 11 350 110 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Punch head home sensor Q11 350 Hole punch motor MOT11 042 Punch head present sensor Q11 35...

Page 490: ...August 2007 2 298 WorkCentre 5687 Family 11 043 110 11 350 110 Status Indicator RAPs Figure 3 Circuit diagram...

Page 491: ...ates the switch cam in a counterclockwise direction actuating the safety gate switch Procedure NOTE After repairing the fault using this RAP switch off the machine then switch on the machine GP 14 to...

Page 492: ...1 050 110 11 360 110 Status Indicator RAPs Figure 1 Component location Staple head including MOT11 050 and staple head 1 home sensor Q11 360 SU1 safety gate switch S11 365 Safety gate switch connector...

Page 493: ...August 2007 2 301 WorkCentre 5687 Family 11 050 110 11 360 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 494: ...change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter dC330 code 11 021 to move the ejector assembly fully to the right Enter code 11 055 The stapling unit c...

Page 495: ...August 2007 2 303 WorkCentre 5687 Family 11 053 110 11 370 110 Status Indicator RAPs Figure 1 Component location SU1 motor MOT11 053 SU1 home sensor Q11 370 SU1 front index sensor Q11 371...

Page 496: ...August 2007 2 304 WorkCentre 5687 Family 11 053 110 11 370 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 497: ...paper to jam Paper jam in the machine to 2K LCSS paper path ADJ 11 2 110 Machine to 2K LCSS Alignment IOT exit path and feed rolls Feeding performance from a paper tray loaded with a new ream of pape...

Page 498: ...t the entrance to the 2K LCSS Check that there is no obstruction that would prevent a sheet from arriving in position for punching refer to the 11H 110 Copy Damage in the 2K LCSS RAP The punch sensor...

Page 499: ...August 2007 2 307 WorkCentre 5687 Family 11 110 110 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Punch sensor Q11 110...

Page 500: ...AP and the 11J 110 Mis Registration in Stapled Sets and Non Stapled Sets RAP NOTE Paper is diverted to bin 0 when the diverter gate solenoid is energized Paper is fed to bin 1 when the diverter gate s...

Page 501: ...11 130 110 11 132 110 Status Indicator RAPs 2K LCSS PWB PL 11 26 Item 1 Perform SCP 6 Final Actions Figure 1 Component location Top exit sensor Q11 130 Diverter gate solenoid S11 002 Transport motor 2...

Page 502: ...August 2007 2 310 WorkCentre 5687 Family 11 130 110 11 132 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 503: ...port rolls and idler pulleys are free to rotate The diverter gate and linkage for free movement A paper jam in the path to bin 1 to the compiler and for poor stacking on bin 1 Ensure that the 2K LCSS...

Page 504: ...stall new components as necessary Transport motor 1 PL 11 14 Item 2 2K LCSS PWB PL 11 26 Item 1 If the fault is still present perform 11 007 110 11 008 110 11 312 110 11 313 110 11 319 110 Rear Tamper...

Page 505: ...August 2007 2 313 WorkCentre 5687 Family 11 140 110 11 142 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 506: ...as fol lows Check the interlock actuator on the machine is not damaged or missing NOTE The wiring harness passes underneath the docking interlock switch housing If this harness is not correctly posit...

Page 507: ...August 2007 2 315 WorkCentre 5687 Family 11 300 110 11 302 110 11 303 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 508: ...K LCSS PWB Damage RAP GP 11 How to Check a Sensor Figure 1 P J304 2K LCSS PWB 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary Ejector home sensor Q11 320 PL 11 18...

Page 509: ...7 2 317 WorkCentre 5687 Family 11 320 110 11 322 110 Status Indicator RAPs Figure 1 Component location Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor MOT11 020 Ejector motor enco...

Page 510: ...August 2007 2 318 WorkCentre 5687 Family 11 320 110 11 322 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 511: ...rrect sensor or switch is tested Figure 1 Enter dC330 code 11 361 actuate the SH 1 paper sensor Q11 361 The display changes Y N Go to Flag 1 and check Q11 361 Refer to 11G 110 2K LCSS PWB Damage RAP G...

Page 512: ...August 2007 2 320 WorkCentre 5687 Family 11 364 110 Status Indicator RAPs Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Forming plate open Primed staples Forming plate fully closed...

Page 513: ...August 2007 2 321 WorkCentre 5687 Family 11 364 110 Status Indicator RAPs Figure 4 Circuit diagram...

Page 514: ...tor drives in reverse to lower the safety gate until the safety gate interlock switch is made This process is a safety feature The stapler is then cycled once to staple the set Procedure WARNING Take...

Page 515: ...changes Y N Go to Flag 1 and check S11 365 Refer to 11G 110 2K LCSS PWB Damage RAP GP 13 How to Check a Switch Figure 2 P J311 2K LCSS PWB 11D 110 2K LCSS Power Distribution RAP Repair or install new...

Page 516: ...us Indicator RAPs Figure 2 Component location Offline staple PWB SU 1 safety gate switch S11 365 Offline staple switch S11 373 Offline staple LED Switch cam Spring Safety gate switch connector Staple...

Page 517: ...August 2007 2 325 WorkCentre 5687 Family 11A 110 Status Indicator RAPs Figure 3 Circuit diagram...

Page 518: ...can change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter dC330 code 11 331 actuate the bin 1 90 full sensor Q11 331 The display changes Y N Go to Flag 1 an...

Page 519: ...tem 1 Check the 2K LCSS PWB DIP switch settings refer to 11F 110 2K LCSS PWB DIP Switch Set tings RAP Remove the 2K LCSS covers REP 11 1 110 so that the units can be viewed Cheat the front door interl...

Page 520: ...he 2K LCSS PWB Refer to GP 7 24 V is available at PJ315 pin 5 on the 2K LCSS PWB Y N Go to the 11 300 110 11 302 110 11 303 110 Interlocks RAP WARNING Do not install a fuse of a different type or rati...

Page 521: ...August 2007 2 329 WorkCentre 5687 Family 11D 110 Status Indicator RAPs Figure 1 Component location Power Supply Module...

Page 522: ...August 2007 2 330 WorkCentre 5687 Family 11D 110 Status Indicator RAPs Figure 2 Circuit diagram...

Page 523: ...410 03 418 IOT to Output Device Error Rap 11F 110 2K LCSS PWB DIP Switch Settings RAP To show the correct settings for the DIP switches on the 2K LCSS PWB WARNING Take care not to topple the LCSS The...

Page 524: ...machine GP 14 Disconnect the power cord Electricity can cause death or injury Moving parts can cause injury Remove the 2K LCSS PWB and inspect the components shown in Figure 1 for damage The damage t...

Page 525: ...as full movement Ensure that the hole punches park at the fully open position If they protrude even slightly a jam will occur in the narrow paper path of the hole punch Ensure that the jam clearance g...

Page 526: ...itioned by hand they are not bonded to the shaft Ensure that the tampers operate correctly i e are not stalling or losing position during the job Inspect the tampers for damage if necessary install ne...

Page 527: ...e g curl paper condition buckling or paper type Refer to the IQ1 Image Quality Entry RAP Check the operation of the paddle roll refer to 11 024 120 11 025 120 Paddle Roll Failure RAP Check the operati...

Page 528: ...August 2007 2 336 WorkCentre 5687 Family 11 005 120 11 006 120 11 310 120 11 311 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 529: ...operation of the paddle roll refer to 11 024 120 11 025 120 Paddle Roll Failure RAP Check the operation of the bin 1 upper level sensor refer to 11 030 120 11 334 120 11 335 120 11 336 120 Bin 1 Move...

Page 530: ...5687 Family 11 007 120 11 008 120 11 312 120 11 313 120 11 Status Indicator RAPs Figure 1 Component Location Rear tamper motor MOT11 004 located at the front Rear tamper away home sensor Q11 319 Rear...

Page 531: ...August 2007 2 339 WorkCentre 5687 Family 11 007 120 11 008 120 11 312 120 11 313 120 11 Status Indicator RAPs Figure 2 Circuit diagram...

Page 532: ...o other paddles install a new paddle wheel shaft assembly PL 11 104 Item 4 1K LCSS PWB DIP switch settings refer to 11E 120 1K LCSS PWB DIP Switch Settings RAP Procedure NOTE All 1K LCSS interlocks mu...

Page 533: ...August 2007 2 341 WorkCentre 5687 Family 11 024 120 11 025 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 534: ...he bin 1 upper level sensor Perform the relevant check If paper is overflowing the tray when it is at the lower limit check the tray 90 full sensor If paper cannot be fed to bin 1 when it is at the hi...

Page 535: ...LCSS PWB PL 11 124 Item 1 Enter dC330 code 11 331 bin 1 90 full sensor Q11 331 Actuate Q11 331 The display changes Y N Go to Flag 6 Check Q11 331 Refer to 11F 120 1K LCSS PWB Damage RAP GP 11 How to C...

Page 536: ...11 336 120 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Bin 1 elevator motor MOT11 030 Bin 1 motor encoder sensor Q11 336 Bin 1 90 full sensor Q11 331 Bin 1 upper limit s...

Page 537: ...August 2007 2 345 WorkCentre 5687 Family 11 030 120 11 334 120 11 335 120 11 336 120 Status Indicator RAPs Figure 4 Circuit diagram...

Page 538: ...14 to enable operation of the staple head NOTE All 1K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed stat...

Page 539: ...August 2007 2 347 WorkCentre 5687 Family 11 050 120 11 360 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 540: ...IOT exit path and feed rolls Feeding performance from a paper tray loaded with a new ream of paper Procedure NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed state...

Page 541: ...August 2007 2 349 WorkCentre 5687 Family 11 100 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 542: ...Paper is diverted to bin 0 when the diverter gate solenoid is energized Paper is fed to bin 1 when the diverter gate solenoid is de energized Procedure NOTE All 1K LCSS interlocks must be made to supp...

Page 543: ...2 351 WorkCentre 5687 Family 11 130 120 11 132 120 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Diverter gate solenoid S11 002 Transport motor 2 MOT11 001 Transport motor...

Page 544: ...August 2007 2 352 WorkCentre 5687 Family 11 130 120 11 132 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 545: ...o REP 11 11 120 Torn paper fragments from a previous jam clearance action Refer to the 11G 120 Copy Damage in the 1K LCSS RAP and the 11H 120 Mis Registration in Stapled Sets and Non Stapled Sets RAP...

Page 546: ...54 WorkCentre 5687 Family 11 140 120 11 142 120 Status Indicator RAPs Figure 1 Component location Transport motor 2 MOT11 001 Diverter gate solenoid S11 002 2nd to top exit sensor Q11 140 Transport mo...

Page 547: ...August 2007 2 355 WorkCentre 5687 Family 11 140 120 11 142 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 548: ...ches away from the machine Check the interlock actuator on the machine is not damaged or missing NOTE The wiring harness passes underneath the docking interlock switch housing If this harness is not c...

Page 549: ...5687 Family 11 300 120 11 302 120 11 303 120 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Docking interlock switch S11 300 Top cover interlock switch S11 302 Front do...

Page 550: ...August 2007 2 358 WorkCentre 5687 Family 11 300 120 11 302 120 11 303 120 Status Indicator RAPs Figure 3 Circuit diagram...

Page 551: ...play changes Y N Go to Flag 1 Check Q11 320 Refer to 11F 120 1K LCSS PWB Damage RAP GP 11 How to Check a Sensor Figure 1 P J8 1K LCSS PWB 11C 120 1K LCSS Power Distribution RAP Repair or install new c...

Page 552: ...kCentre 5687 Family 11 320 120 11 322 120 Status Indicator RAPs Figure 1 Component location Ejector out sensor Q11 322 Ejector motor MOT11 020 Ejector motor encoder sensor Ejector home sensor Q11 320...

Page 553: ...August 2007 2 361 WorkCentre 5687 Family 11 320 120 11 322 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 554: ...Q11 361 Refer to 11F 120 1K LCSS PWB Damage RAP GP 10 How to Check a Sensor P J7 1K LCSS PWB 11C 120 1K LCSS Power Distribution RAP Repair or install new components as necessary SH 1 paper sensor PL 1...

Page 555: ...August 2007 2 363 WorkCentre 5687 Family 11 364 120 Status Indicator RAPs Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Primed staples Forming plate open Forming plate fully closed...

Page 556: ...August 2007 2 364 WorkCentre 5687 Family 11 364 120 Status Indicator RAPs Figure 4 Circuit diagram...

Page 557: ...sor or switch is tested Enter dC330 code 11 331 bin 1 90 full sensor Q11 331 Actuate Q11 331 The display changes Y N Go to Flag 1 Check Q11 331 Refer to 11F 120 1K LCSS PWB Damage RAP GP 11 How to Che...

Page 558: ...so that the units can be viewed Cheat the front door interlock switch and the top cover interlock switch Check that LED 2 is illuminated this shows that all interlocks are made If the LED fails to il...

Page 559: ...a new 1K LCSS PWB PL 11 124 Item 1 24 V is available at P J5 pin 3 on the 1K LCSS PWB Y N Go to the 11 300 120 11 302 120 11 303 120 Interlocks RAP Perform the following Switch off the machine GP 14...

Page 560: ...August 2007 2 368 WorkCentre 5687 Family 11C 120 Status Indicator RAPs Figure 1 Component location Power Supply Module...

Page 561: ...August 2007 2 369 WorkCentre 5687 Family 11C 120 Status Indicator RAPs Figure 2 Circuit diagram...

Page 562: ...410 03 418 IOT to Output Device Error Rap 11E 120 1K LCSS PWB DIP Switch Settings RAP To show the correct settings for the DIP switches on the 1K LCSS PWB Procedure Problems that can result from incor...

Page 563: ...ohms Paddle motor assembly PL 11 104 Item 10 11 024 120 11 025 120 RAP U10 Staple head motor MOT11 050 At PJ7 Pin 8 to 10 12 6 ohms Pin 9 to 11 12 6 ohms Staple head unit PL 11 116 Item 5 11 050 120...

Page 564: ...opy Damage in the 1K LCSS RAP Use this RAP to identify and correct the causes of copy damage in the 1K LCSS Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord...

Page 565: ...t Ensure that the tampers operate correctly i e are not stalling or losing position during the job Inspect the tampers for damage if necessary install new parts PL 11 112 Inspect the bin 1 entry nips...

Page 566: ...August 2007 2 374 WorkCentre 5687 Family 11H 120 11J 120 Status Indicator RAPs...

Page 567: ...ront home Figure 1 The front tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 003 Refer to GP 10 How to Check a Motor P J404 Carriage PWB 11C 130 HCSS Power D...

Page 568: ...August 2007 2 376 WorkCentre 5687 Family 11 005 130 11 006 130 11 310 130 11 311 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 569: ...per motor rear home Figure 1 The rear tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 004 Refer to GP 10 How to Check a Motor P J402 Carriage PWB 11C 130 HCS...

Page 570: ...August 2007 2 378 WorkCentre 5687 Family 11 007 130 11 008 130 11 312 130 11 313 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 571: ...11 44 Item 1 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 316 Actuate the carriage lower limit switch S11 316 Figure 1 The display changes Y N Go to Flag 2 Check the switch Refer to GP 13 How to Chec...

Page 572: ...130 11 315 130 11 316 130 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Compiler carriage elevator motor MOT 11 013 Carriage lower limit switch S11 316 Carriage upper l...

Page 573: ...August 2007 2 381 WorkCentre 5687 Family 11 012 130 11 014 130 11 315 130 11 316 130 Status Indicator RAPs Figure 3 Circuit diagram...

Page 574: ...paddle The paddle roll rotates Y N Go to Flag 2 and Flag 4 Check the paddle roll motor MOT11 024 Refer to GP 10 How to Check a Motor P J406 P J401 Carriage PWB P J428 HCSS PWB 11C 130 HCSS Power Dist...

Page 575: ...August 2007 2 383 WorkCentre 5687 Family 11 024 130 11 025 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 576: ...1 moves away from then back to the home position Y N Check the bin 1 front and rear elevator belts Ensure that both belts are correctly positioned on the upper and lower pulleys Ensure that bin 1 is...

Page 577: ...ly 11 030 130 11 336 130 Status Indicator RAPs Figure 1 Component location Bin 1 empty sensor Q11 035 Bin 1 elevator motor MOT11 030 Bin 1 upper limit switch S11 334 Bin 1 lower limit switch S11 335 F...

Page 578: ...August 2007 2 386 WorkCentre 5687 Family 11 030 130 11 336 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 579: ...034 Bin 1 offset motor run Figure 1 Bin 1 moves Y N Go to Flag 2 Check the bin 1 offset motor MOT11 034 Refer to GP 10 How to Check a Motor P J416 HCSS PWB 11C 130 HCSS Power Distribution RAP Install...

Page 580: ...August 2007 2 388 WorkCentre 5687 Family 11 031 130 11 337 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 581: ...n Y N Check the bin 2 front and rear elevator belts Ensure that both belts are correctly positioned on the upper and lower pulleys Ensure that bin 2 is securely clamped to both elevator belts Enter dC...

Page 582: ...ly 11 036 130 11 346 130 Status Indicator RAPs Figure 1 Component location Bin 2 elevator motor MOT11 036 Bin 2 upper limit switch S11 344 Bin 2 lower limit switch S11 345 Bin 2 empty sensor Q11 041 F...

Page 583: ...August 2007 2 391 WorkCentre 5687 Family 11 036 130 11 346 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 584: ...040 bin 2 offset motor run Figure 1 Bin 2 moves Y N Go to Flag 2 Check the bin 2 offset motor MOT11 040 Refer to GP 10 How to Check a Motor P J418 HCSS PWB 11C 130 HCSS Power Distribution RAP Install...

Page 585: ...August 2007 2 393 WorkCentre 5687 Family 11 040 130 11 347 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 586: ...nter dC330 codes 11 043 punch head run then 11 042 punch head move home Figure 1 The punch cycles then goes to the home position Y N Go to Flag 3 Check the hole punch motor MOT11 042 Refer to GP 10 Ho...

Page 587: ...August 2007 2 395 WorkCentre 5687 Family 11 043 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 588: ...he wiring is good Y N Repair the wiring Enter dC330 code 11 317 Actuate the compiler carriage safety switch S11 317 Figure 1 The display changes Y N Go to Flag 3 Check the compiler carriage safety swi...

Page 589: ...August 2007 2 397 WorkCentre 5687 Family 11 050 130 11 360 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 590: ...AP Install new components as necessary Carriage PWB PL 11 46 Item 5 Stapling unit traverse motor PL 11 48 Item 14 Enter dC330 code 11 370 stapling unit 1 home sensor Q11 370 Use a 5 5mm nut driver to...

Page 591: ...August 2007 2 399 WorkCentre 5687 Family 11 053 130 11 370 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 592: ...ode 11 000 transport motor 1A The motor runs Figure 1 Y N Go to Flag 4 Check transport motor 1A Refer to GP 10 How to Check a Motor P J425 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new comp...

Page 593: ...August 2007 2 401 WorkCentre 5687 Family 11 100 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 594: ...PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Punch position sensor PL 11 38 Item 9 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 348 Actuate the chad bin level sensor Q1...

Page 595: ...August 2007 2 403 WorkCentre 5687 Family 11 110 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 596: ...ary Carriage PWB PL 11 46 Item 5 Compiler sensor PL 11 48 Item 7 Enter dC330 code 11 001 to run transport motor 2 MOT 11 001 The motor runs Y N Go to Flag 3 Check the motor MOT 11 001 Refer to GP 10 H...

Page 597: ...nt location Figure 2 Component location Compiler sensor Q11 120 Compiler carriage eject roll motor MOT11 010 Transport motor 2 MOT 11 001 Eject motor MOT11 020 Upper paper guide Inner paper guide nips...

Page 598: ...August 2007 2 406 WorkCentre 5687 Family 11 120 130 11 122 130 Status Indicator RAPs Figure 3 Compiler belts Compiler belts Transport shaft...

Page 599: ...August 2007 2 407 WorkCentre 5687 Family 11 120 130 11 122 130 Status Indicator RAPs Figure 4 Circuit diagram...

Page 600: ...r Q11 313 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Bin 0 90 full sensor PL 11 30 Item 13 HCSS PWB PL 11 56 Item 5 En...

Page 601: ...amily 11 130 130 11 132 130 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Bin 0 90 full sensor Q11 330 Diverter solenoid SOL 11 002 Idler rolls in the exit cover Exit drive...

Page 602: ...August 2007 2 410 WorkCentre 5687 Family 11 130 130 11 132 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 603: ...2nd to top exit sensor Q11 140 Figure 1 The dis play changes Y N Go to Flag 1 Check the sensor Refer to GP 11 How to Check a Sensor P J409 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new...

Page 604: ...2 WorkCentre 5687 Family 11 140 130 11 142 130 11 150 130 11 152 130 Status Indicator RAPs Figure 1 Component location 2nd to top exit sensor Q11 140 Eject motor MOT11 020 Compiler carriage eject roll...

Page 605: ...August 2007 2 413 WorkCentre 5687 Family 11 140 130 11 142 130 11 150 130 11 152 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 606: ...k RAP 11 303 130 Front Door Interlock RAP 11 304 130 Upper Exit Gate Interlock RAP 11 305 130 Lower Exit Gate Interlock RAP 11 300 130 Docking Interlock RAP Check the docking interlock switch S11 300...

Page 607: ...P J434 HCSS PWB Check the wiring to the switch GP 7 If necessary install a new upper exit gate interlock switch PL 11 32 Item 9 11 305 130 Lower Exit Gate Interlock RAP Check the lower exit gate inte...

Page 608: ...August 2007 2 416 WorkCentre 5687 Family 11 300 130 11 303 130 11 304 130 11 305 130 Status Indicator RAPs Figure 2 Component location Lower exit gate inter lock switch S11 305...

Page 609: ...August 2007 2 417 WorkCentre 5687 Family 11 300 130 11 303 130 11 304 130 11 305 130 Status Indicator RAPs Figure 3 Circuit diagram...

Page 610: ...isplay changes Y N Go to Flag 1 Check the sensor Refer to GP 11 How to check a sensor P J420 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Top cover interlock sensor...

Page 611: ...August 2007 2 419 WorkCentre 5687 Family 11 301 130 11 302 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 612: ...code 11 320 actuate the ejector home sensor Q11 320 Figure 1 The display changes Y N Go to Flag 1 and Flag 4 Check the sensor Refer to GP 11 How to Check a Sensor P J409 and P J411 Carriage PWB 11C 1...

Page 613: ...August 2007 2 421 WorkCentre 5687 Family 11 320 130 11 322 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 614: ...SS Power Distribution RAP Install new components as necessary Bin 1 elevator motor PL 11 52 Item 11 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 334 actuate the bin 1 upper limit switch S11 334 Figure...

Page 615: ...August 2007 2 423 WorkCentre 5687 Family 11 334 130 11 335 130 11 336 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 616: ...SS Power Distribution RAP Install new components as necessary Bin 2 elevator motor PL 11 54 Item 11 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 344 Actuate the bin 2 upper limit switch S11 344 Figure...

Page 617: ...August 2007 2 425 WorkCentre 5687 Family 11 344 130 11 345 130 11 346 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 618: ...rial Check the hole punch motor coupling for damage PL 11 36 Item 11 Procedure Enter dC330 codes 11 043 punch head run then 11 042 punch head move home Figure 1 The punch cycles then goes to the home...

Page 619: ...August 2007 2 427 WorkCentre 5687 Family 11 350 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 620: ...ck also for con tinuity on the carriage PWB between P J411 pin 4 and P J414 pin 9 The wiring is good Y N Repair the wiring or install a new carriage PWB PL 11 46 Item 5 Install a new staple head 1 uni...

Page 621: ...iring Install new components as necessary Carriage PWB PL 11 46 Item 5 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 367 Actuate the SU1 edge registration sensor Q11 367 The display changes Y N Go to F...

Page 622: ...130 Status Indicator RAPs Figure 1 Component location Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Staple head unit 1 SH1 paper sensor Q11 361 SU1 edge registration sensor Q11 367 F...

Page 623: ...August 2007 2 431 WorkCentre 5687 Family 11 364 130 11 370 130 Status Indicator RAPs Figure 4 Circuit diagram...

Page 624: ...ator part of eject housing PL 11 47 Item 10 If the output sheets are curled go to IQ5 Print Damage RAP If the output stacking is poor go to the 11G 130 HCSS Poor Stacking RAP Kicker failures can be ca...

Page 625: ...433 WorkCentre 5687 Family 11 430 130 Status Indicator RAPs Figure 1 Component location Compiler carriage 90 full sensor Q11 313 Compiler carriage bin height sensor Q11 314 Kicker solenoid SOL11 430 K...

Page 626: ...August 2007 2 434 WorkCentre 5687 Family 11 430 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 627: ...e stapling PWB PL 11 32 Item 11 Enter dC330 code 11 373 Actuate the request offline stapling switch The display changes Y N Go to Flag 2 and Flag 3 Check the switch Refer to GP 13 How to Check a Switc...

Page 628: ...87 Family 11A 130 Status Indicator RAPs Figure 1 Component location Figure 2 Component location SU1 edge registration sensor Q11 367 SH1 paper sensor Q11 361 Request offline stapling switch Offline st...

Page 629: ...August 2007 2 437 WorkCentre 5687 Family 11A 130 Status Indicator RAPs Figure 3 Circuit diagram...

Page 630: ...set home position If bin 2 is not at the home position it is driven to the home position If bin 2 is not at the offset home position it is driven to the offset home position If the hole punch is not a...

Page 631: ...pins 9 and 11 Y N Check the connectors and harness between PJ464 and P J434 Repair the harness as necessary Install a new HCSS PWB PL 11 56 Item 5 Go to Flag 3 0V is available at PJ464 pin 9 on the HC...

Page 632: ...August 2007 2 440 WorkCentre 5687 Family 11C 130 Status Indicator RAPs Figure 2 Circuit diagram...

Page 633: ...hat all the idler rolls in the HCSS paper path are free to rotate particularly those on the jam clearance guides Refer to ADJ 4 1 Machine Lubrication Make sure that the jam clearance guides 5a 5b and...

Page 634: ...1 005 130 11 006 130 11 310 130 11 311 130 Compiler Carriage Front Tamper Move Failure RAP 11 007 130 11 008 130 11 312 130 11 313 130 Compiler Carriage Rear Tamper Move Failure RAP 11G 130 HCSS Poor...

Page 635: ...per motor front home Figure 1 The front tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 003 Refer to GP 10 How to Check a Motor P J404 Carriage PWB 11C 170 H...

Page 636: ...August 2007 2 444 WorkCentre 5687 Family 11 005 170 11 006 170 11 310 170 11 311 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 637: ...11 004 tamper motor rear home Figure 1 The rear tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 004 Refer to GP 10 How to Check a Motor P J402 Carriage PWB 1...

Page 638: ...August 2007 2 446 WorkCentre 5687 Family 11 007 170 11 008 170 11 312 170 11 313 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 639: ...the movement of the paddle Figure 1 The paddle roll rotates Y N Go to Flag 2 and Flag 4 check the paddle roll motor MOT11 024 Refer to GP 10 How to Check a Motor P J406 P J401 Carriage PWB and P J428...

Page 640: ...August 2007 2 448 WorkCentre 5687 Family 11 024 170 11 025 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 641: ...way from then back to the home position Y N Check the bin 1 front and rear elevator belts Ensure that both belts are correctly positioned on the upper and lower pulleys Ensure that bin 1 is securely c...

Page 642: ...ly 11 030 170 11 336 170 Status Indicator RAPs Figure 1 Component location Bin 1 empty sensor Q11 035 Bin 1 elevator motor MOT11 030 Bin 1 upper limit switch S11 334 Bin 1 lower limit switch S11 335 F...

Page 643: ...August 2007 2 451 WorkCentre 5687 Family 11 030 170 11 336 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 644: ...34 Bin 1 offset motor run Figure 1 Bin 1 moves Y N Go to Flag 2 Check the bin 1 offset motor MOT11 034 Refer to GP 10 How to Check a Motor P J416 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Instal...

Page 645: ...August 2007 2 453 WorkCentre 5687 Family 11 031 170 11 337 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 646: ...tion Y N Go to Flag 3 Check the hole punch motor MOT11 042 Refer to GP 10 How to Check a Motor P J421 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Hole punch mot...

Page 647: ...August 2007 2 455 WorkCentre 5687 Family 11 043 170 11 350 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 648: ...Y N Go to Flag 3 Check the switch S11 317 Refer to GP 13 How to Check a Switch P J406 Carriage PWB 11D 110 HCSS BM Power Distribution RAP Ensure that the compiler carriage safety switch is correctly...

Page 649: ...August 2007 2 457 WorkCentre 5687 Family 11 050 170 11 360 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 650: ...em 10 Enter dC330 code 11 063 to run the BM SH1 motor stack the code 11 411 to check the BM SH1 home switch The display changes Y N The staple head cycled when the first code was entered Y N Go to Fla...

Page 651: ...orkCentre 5687 Family 11 051 170 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram BM staple head carrier closed sensor Q11 421 BM staple head 1 BM staple head 2 BM paper pres...

Page 652: ...August 2007 2 460 WorkCentre 5687 Family 11 051 170 Status Indicator RAPs Figure 3 Circuit diagram...

Page 653: ...tem 5 Stapling unit traverse motor PL 11 74 Item 14 Enter dC330 code 11 370 to check the stapling unit 1 home sensor Q11 370 Actuate the sen sor by rotating the stapler traverse shaft using a 5 5mm nu...

Page 654: ...August 2007 2 462 WorkCentre 5687 Family 11 053 170 11 370 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 655: ...ter dC330 code 11 416 Actuate the BM crease blade home sensor Figure 1 by rotating the crease blade knob so that the actuator moves into and out of the home sensor The display changes Y N Go to Flag 1...

Page 656: ...orkCentre 5687 Family 11 061 170 11 416 170 Status Indicator RAPs Figure 1 Component location BM crease blade home sensor Q11 416 BM crease blade motor encoder sensor Q BM crease blade motor MOT 11 06...

Page 657: ...August 2007 2 465 WorkCentre 5687 Family 11 061 170 11 416 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 658: ...de 11 419 Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand The display changes Y N Go to Flag 1 check the BM crease roll motor encoder sensor Q11 419 Figure...

Page 659: ...August 2007 2 467 WorkCentre 5687 Family 11 062 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 660: ...check the BM staple head carrier closed sensor Q11 421 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM staple head carr...

Page 661: ...August 2007 2 469 WorkCentre 5687 Family 11 063 170 11 411 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 662: ...11 How to Check a Sensor P J556 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM backstop guide home sensor PL 11 82 Item 18 BM PWB PL 11 86 Item 10 Enter dC330 co...

Page 663: ...August 2007 2 471 WorkCentre 5687 Family 11 065 170 11 383 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 664: ...P J556 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 BM tamper 1 home sensor PL 11 81 Item 1 Enter dC330 code 11 066 to run the BM tamper 1...

Page 665: ...August 2007 2 473 WorkCentre 5687 Family 11 066 170 11 384 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 666: ...Refer to GP 10 How to Check a Motor P J419 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Transport motor 1A PL 11 70 Item 5 HCSS PWB PL 11 92 Item 5 Enter dC330...

Page 667: ...st 2007 2 475 WorkCentre 5687 Family 11 100 170 Status Indicator RAPs Figure 1 Component location Entry sensor Q11 100 Transport motor 1A MOT11 000 Transport motor 1B MOT11 001 Diverter solenoid SOL11...

Page 668: ...August 2007 2 476 WorkCentre 5687 Family 11 100 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 669: ...h sensor PL 11 70 Item 9 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 348 Actuate the chad bin level sensor Q11 348 Figure 1 NOTE The chad bin collects the pieces of paper chad cut out by the punch Th...

Page 670: ...August 2007 2 478 WorkCentre 5687 Family 11 110 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 671: ...sensor Q11 120 Refer to GP 11 How to Check a Sensor P J409 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 Compiler sensor PL 11 74...

Page 672: ...120 170 11 122 170 Status Indicator RAPs Figure 1 Component location Figure 2 Compiler belts Compiler sensor Q11 120 Compiler carriage eject roll motor MOT11 010 Transport motor 2 MOT 11 001 Eject mot...

Page 673: ...August 2007 2 481 WorkCentre 5687 Family 11 120 170 11 122 170 Status Indicator RAPs Figure 3 Circuit diagram...

Page 674: ...313 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Bin 0 90 full sensor PL 11 60 Item 13 HCSS PWB PL 11 92 Item 5 Enter...

Page 675: ...amily 11 130 170 11 132 170 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Bin 0 90 full sensor Q11 330 Diverter solenoid SOL 11 002 Idler rolls in the exit cover Exit drive...

Page 676: ...August 2007 2 484 WorkCentre 5687 Family 11 130 170 11 132 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 677: ...a Sensor P J409 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 2nd to top exit sensor PL 11 73 Item 5 Enter dC330 code 11 023 to...

Page 678: ...2007 2 486 WorkCentre 5687 Family 11 140 170 11 142 170 Status Indicator RAPs Figure 1 Component location 2nd from top exit sensor Q11 120 Eject motor MOT11 020 Compiler carriage eject roll motor MOT...

Page 679: ...August 2007 2 487 WorkCentre 5687 Family 11 140 170 11 142 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 680: ...Sensor P J551 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM entry sensor PL 11 80 Item 16 BM PWB PL 11 86 Item 10 Enter dC330 code 11 060 BM compiler motor MOT1...

Page 681: ...t 2007 2 489 WorkCentre 5687 Family 11 160 170 11 162 170 Status Indicator RAPs Figure 1 Component location BM entry sensor Q11 160 BM compiler motor MOT11 060 BM diverter solenoid SOL11 074 BM entry...

Page 682: ...August 2007 2 490 WorkCentre 5687 Family 11 160 170 11 162 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 683: ...Install new components as necessary BM paper present sensor PL 11 88 Item 5 BM PWB PL 11 86 Item 10 Go to Flag 1 Check the connectors and harness between PJ568 and P J556 Refer to GP 7 The wiring and...

Page 684: ...2007 2 492 WorkCentre 5687 Family 11 170 170 11 172 170 Status Indicator RAPs Figure 1 Component location Stapler bracket assembly BM paper present sensor Q11 190 BM compiler motor MOT11 060 BM entry...

Page 685: ...August 2007 2 493 WorkCentre 5687 Family 11 170 170 11 172 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 686: ...WB PL 11 86 Item 10 BM crease roll motor encoder sensor PL 11 86 Item 9 Enter dC330 code 11 386 Actuate the BM eject sensor Q11 386 Figure 2 The display changes Y N Go to Flag 3 check sensor Q11 386 R...

Page 687: ...tor RAPs Figure 1 Component location Figure 2 Component location BM crease roll motor encoder sensor Q11 419 BM crease roll motor MOT11 062 BM crease blade motor MOT11 061 BM crease blade motor encode...

Page 688: ...August 2007 2 496 WorkCentre 5687 Family 11 180 170 11 182 170 Status Indicator RAPs Figure 3 Circuit diagram...

Page 689: ...dicator RAPs 11 199 170 Unexpected Sheet in the HCSS BM RAP 11 199 170 An unexpected sheet has been detected in the HCSS BM Initial Actions Ensure the HCSS BM is correctly docked to the machine and al...

Page 690: ...ed on the machine is correctly installed and un broken Enter dC330 code 11 300 actuate the switches and check the display The switches are connected in series both switches must be actuated for the di...

Page 691: ...August 2007 2 499 WorkCentre 5687 Family 11 300 170 11 303 170 11 305 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 692: ...ensor Q11 302 Refer to GP 11 How to check a sensor P J420 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Top cover interlock sensor PL 11 62 Item 8 HCSS PWB PL 11...

Page 693: ...August 2007 2 501 WorkCentre 5687 Family 11 301 170 11 302 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 694: ...de 11 320 actuate the ejector home sensor Q11 320 Figure 1 The display changes Y N Go to Flag 1 and Flag 4 Check the sensor Q11 320 Refer to GP 11 How to Check a Sensor P J409 and P J411 Carriage PWB...

Page 695: ...August 2007 2 503 WorkCentre 5687 Family 11 320 170 11 322 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 696: ...Install new components as necessary Bin 1 elevator motor PL 11 78 Item 11 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 334 actuate the bin 1 upper limit switch S11 334 Figure 1 The dis play changes Y...

Page 697: ...August 2007 2 505 WorkCentre 5687 Family 11 334 170 11 335 170 11 336 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 698: ...nd clear any jammed material Procedure Enter dC330 codes 11 043 punch head run and 11 042 punch head move home Figure 1 The punch cycles then goes to the home position Y N Go to Flag 2 Check the hole...

Page 699: ...August 2007 2 507 WorkCentre 5687 Family 11 350 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 700: ...J423 pin 4 and the staple head unit Check also for continuity on the carriage PWB between P J411 pin 4 and P J414 pin 9 The wir ing is good Y N Repair the wiring REP 1 2 or install a new carriage PWB...

Page 701: ...nter dC330 code 11 367 actuate the SU1 edge registration sensor Q11 367 The display changes Y N Go to Flag 3 Check the sensor Refer to GP 11 How to Check a Sensor P J405 HCSS PWB 11C 170 HCSS BM Power...

Page 702: ...170 Status Indicator RAPs Figure 1 Component location Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Staple head unit 1 SU1 paper sensor Q11 361 SU1 edge registration sensor Q11 367 F...

Page 703: ...August 2007 2 511 WorkCentre 5687 Family 11 364 170 11 370 170 Status Indicator RAPs Figure 4 Circuit diagram...

Page 704: ...he BM flapper motor MOT11 390 Figure 1 The BM flapper rotates Y N Go to Flag 2 Check MOT11 390 Refer to GP 10 How to Check a Motor P J555 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new comp...

Page 705: ...August 2007 2 513 WorkCentre 5687 Family 11 391 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 706: ...1 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM staple head carrier closed sensor PL 11 88 Item 18 BM PWB PL 11 86 I...

Page 707: ...August 2007 2 515 WorkCentre 5687 Family 11 403 170 11 413 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 708: ...1 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 BM crease roll gate home sensor PL 11 86 Item 9...

Page 709: ...August 2007 2 517 WorkCentre 5687 Family 11 415 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 710: ...n be caused by large sheets being stacked over small sheets Advise the customer to clear the bins before following a small sheet job with a large sheet job Procedure Enter dC330 code 11 313 Actuate th...

Page 711: ...519 WorkCentre 5687 Family 11 430 170 Status Indicator RAPs Figure 1 Component location Compiler carriage 90 full sensor Q11 313 Compiler carriage bin height sensor Q11 314 Kicker solenoid SOL11 430 K...

Page 712: ...August 2007 2 520 WorkCentre 5687 Family 11 430 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 713: ...ring is good Y N Repair the wiring REP 1 2 Install a new offline stapling PWB PL 11 62 Item 11 Enter dC330 code 11 373 actuate the request offline stapling switch Figure 2 The display changes Y N Go t...

Page 714: ...WorkCentre 5687 Family 11A 170 Status Indicator RAPs Figure 1 Component location Figure 2 Component location SU1 edge registration sensor Q11 367 SH1 paper sensor Q11 361 Offline stapling switch Offl...

Page 715: ...August 2007 2 523 WorkCentre 5687 Family 11A 170 Status Indicator RAPs Figure 3 Circuit diagram...

Page 716: ...rlock switch Fully pull out the BM module Procedure If the initialization sequence fails to place any unit at the home position refer to the appropriate RAPs The compiler carriage staple head is not a...

Page 717: ...EP 1 2 Install a new HCSS PWB PL 11 92 Item 5 Go to Flag 3 0V is available at PJ464 pin 9 on the HCSS power supply module Y N 0V is available at P J434 pin 13 Y N Install a new HCSS PWB PL 11 92 Item...

Page 718: ...August 2007 2 526 WorkCentre 5687 Family 11C 170 Status Indicator RAPs Figure 1 Component location HCSS BM power supply module HCSS PWB Carriage PWB BM PWB...

Page 719: ...August 2007 2 527 WorkCentre 5687 Family 11C 170 Status Indicator RAPs Figure 2 Circuit diagram...

Page 720: ...motor stops after 10 seconds Enter dC330 code 11 402 to run the BM conveyor belts drive motor MOT11 402 MOT11 402 runs Y N Remove the inline fuse PWB Figure 2 Check for continuity on the inline fuse...

Page 721: ...onveyor belts drive motor PL 11 90 Item 4 BM PWB PL 11 86 Item 10 The fault may be intermittent check for damaged wiring or bad connectors REP 1 2 If neces sary install new conveyor belts PL 11 90 Ite...

Page 722: ...August 2007 2 530 WorkCentre 5687 Family 11E 170 Status Indicator RAPs Figure 3 Circuit diagram...

Page 723: ...cause mis alignment of the paper fed to the BM compiling area Procedure Produce three 4 sheet 16 page booklets using 80gsm 20lb paper Paper size and weight must conform the specification in GP 20 Pape...

Page 724: ...de Edge Alignment Figure 2 open out the booklet at the centre page and press it onto a flat surface Measure the mis alignment of the open side edges of the booklet Figure 2 Open side edge alignment If...

Page 725: ...page and press it onto a flat surface Measure the position of the booklet crease Figure 4 Booklet crease position Table 4 Skew tolerance Paper weight Paper size A4 8 5x11in 8 5x13in or 8 5x14in Paper...

Page 726: ...ication in Figure 5 perform ADJ 11 8 170 Booklet Staple Position The Booklet is Not Sufficiently Creased Figure 6 Measure the open dimension of the booklets Figure 6 Booklet creasing If the open dimen...

Page 727: ...11 52 170 BM Crease Rolls Gears and Bearings If heavy weight paper is used the paper can stop in the vertical transport and cause a 10 126 fault The fault is caused when the vertical transport motor i...

Page 728: ...esh ream of paper Ensure that the edge guides of all paper trays are adjusted correctly for the paper size and that the trays are fully closed Labels must not be fed to bin1 but to bin 0 only It is re...

Page 729: ...erate the paddle roller home sensor Q11 326 Figure 1 The display changes Y N Go to Flag 1 Check the wiring and repair as necessary REP 1 2 Check the paddle roller home sensor Q11 326 Refer to GP 11 Ho...

Page 730: ...August 2007 2 538 WorkCentre 5687 Family 11 024 171 11 026 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 731: ...ck the code 11 043 for the punch head motor Observe the condition of the sensor on the UI The display changes Y N Go to Flag 1 and check the wiring from the sensor to the PWB Repair as necessary REP 1...

Page 732: ...0 WorkCentre 5687 Family 11 044 171 to 11 047 171 Status Indicator RAPs Figure 1 Component location Punch head motor MOT11 043 Punch head home sensor Q11 350 Punch unit home sensor Q11 044 Punch unit...

Page 733: ...August 2007 2 541 WorkCentre 5687 Family 11 044 171 to 11 047 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 734: ...e HVF control PWB P J4 P J12 on the inserter PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Inserter Motor MOT 11 078 PL 11 181 Item 1 HVF control PWB PL 11 157 Item 2 Ente...

Page 735: ...August 2007 2 543 WorkCentre 5687 Family 11 056 171 11 057 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 736: ...se injury Enter dC330 code 11 416 Actuate the BM crease blade home sensor Figure 1 by rotating the crease blade knob so that the actuator moves into and out of the home sensor The display changes Y N...

Page 737: ...orkCentre 5687 Family 11 061 171 11 416 171 Status Indicator RAPs Figure 1 Component location BM crease blade home sensor Q11 416 BM crease blade motor encoder sensor Q BM crease blade motor MOT 11 06...

Page 738: ...August 2007 2 546 WorkCentre 5687 Family 11 061 171 11 416 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 739: ...code 11 419 Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand The display changes Y N Go to Flag 1 check the BM crease roll motor encoder sensor Q11 419 Figu...

Page 740: ...August 2007 2 548 WorkCentre 5687 Family 11 062 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 741: ...ple head carrier closed sensor Q11 421 Figure 1 Open and close the staple head carrier The display changes Y N Go to Flag 1 check the BM staple head carrier closed sensor Q11 421 Refer to GP 11 How to...

Page 742: ...August 2007 2 550 WorkCentre 5687 Family 11 063 171 11 411 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 743: ...te the BM backstop guide home sensor Figure 1 The dis play changes Y N Go to Flag 1 check the sensor Q11 383 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Insta...

Page 744: ...August 2007 2 552 WorkCentre 5687 Family 11 065 171 11 383 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 745: ...or Figure 1 The display changes Y N Go to Flag 1 check the sensor Q11 384 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM P...

Page 746: ...August 2007 2 554 WorkCentre 5687 Family 11 066 171 11 384 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 747: ...1 How to Check a Sensor P J201 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Paper pusher upper sensor PL 11 145 Item 22 HVF Control PWB PL 11 157 Item 2 Enter...

Page 748: ...August 2007 2 556 WorkCentre 5687 Family 11 083 171 11 440 171 to 11 443 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 749: ...o to Flag 1 Check the sensor Q11 100 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Entry sensor PL 11 156 HVF Contr...

Page 750: ...August 2007 2 558 WorkCentre 5687 Family 11 100 171 11 101 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 751: ...30 code 11 002 Energize the exit diverter solenoid SOL 11 002 Figure 1 The solenoid energizes Y N Go to Flag 2 Check the solenoid SOL 11 002 Refer to GP 12 How to Check a Solenoid or Clutch P J102 HVF...

Page 752: ...August 2007 2 560 WorkCentre 5687 Family 11 130 171 11 132 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 753: ...code 11 002 Energize the exit diverter solenoid SOL 11 002 Figure 1 The solenoid energizes Y N Go to Flag 2 Check the solenoid SOL 11 002 Refer to GP 12 How to Check a Solenoid or Clutch P J102 HVF c...

Page 754: ...August 2007 2 562 WorkCentre 5687 Family 11 140 171 11 142 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 755: ...1 Check the sensor Q11 157 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Buffer position sensor PL 11 156 HVF Contr...

Page 756: ...August 2007 2 564 WorkCentre 5687 Family 11 157 171 11 161 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 757: ...SOL 11 074 Refer to GP 12 How to Check a Solenoid or Clutch P J102 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM diverter solenoid PL 11 150 Item 16 HVF con...

Page 758: ...PL 11 153 Item 9 BM compiler motor PL 11 166 Item 1 Bypass feed motor 2 PL 11 150 Item 14 HVF control PWB PL 11 157 Figure 1 Component location Figure 2 Component location BM diverter solenoid SOL11 0...

Page 759: ...August 2007 2 567 WorkCentre 5687 Family 11 158 171 11 160 171 162 163 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 760: ...o to Flag 1 Check the sensor Q11 164 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Buffer path sensor PL 11 156 HVF...

Page 761: ...August 2007 2 569 WorkCentre 5687 Family 11 164 171 11 165 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 762: ...GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM paper present sensor PL 11 168 Item 5 BM PWB PL 11 166 Item 10 Go to Flag 1 Check th...

Page 763: ...August 2007 2 571 WorkCentre 5687 Family 11 172 171 Status Indicator RAPs Figure 1 Component location Stapler bracket assembly BM paper present sensor Q11 190 BM compiler motor MOT11 060 BM entry roll...

Page 764: ...August 2007 2 572 WorkCentre 5687 Family 11 172 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 765: ...code 11 187 Manually activate the offset index sensor Q11 187 Figure 1 The display changes Y N Go to Flag 2 Check the sensor Q11 187 Refer to GP 11 How to Check a Sensor P J302 HVF Control PWB 11A 17...

Page 766: ...August 2007 2 574 WorkCentre 5687 Family 11 173 171 to 11 177 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 767: ...GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM crease roll motor encoder sensor PL 11 166 Item 9 Enter dC...

Page 768: ...tor RAPs Figure 1 Component location Figure 2 Component location BM crease roll motor encoder sensor Q11 419 BM crease roll motor MOT11 062 BM crease blade motor MOT11 061 BM crease blade motor encode...

Page 769: ...August 2007 2 577 WorkCentre 5687 Family 11 180 171 11 182 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 770: ...e 2 The display changes Y N Go to Flag 2 Check the sensor Q11 409 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11...

Page 771: ...2 579 WorkCentre 5687 Family 11 183 171 11 184 171 Status Indicator RAPs Figure 1 Component location Figure 2 Component location BM entry sensor Q11 160 BM paper present sensor Q11 190 BM exit sensor...

Page 772: ...August 2007 2 580 WorkCentre 5687 Family 11 183 171 11 184 171 Status Indicator RAPs Figure 3 Component location TF Entry sensor Q11 183...

Page 773: ...August 2007 2 581 WorkCentre 5687 Family 11 183 171 11 184 171 Status Indicator RAPs Figure 4 Circuit diagram...

Page 774: ...63 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary TF exit sensor PL 11 197 Item 12 Tri folder control PWB PL 11 193 Item 16 BM PWB PL 11 166 Item 10 Enter dC330 code 11...

Page 775: ...Power Distribution RAP Install new components as necessary BM crease roll motor PL 11 166 Item 8 BM PWB PL 11 166 Item 10 Perform SCP 6 Final Actions Figure 1 Component location Figure 2 Component loc...

Page 776: ...August 2007 2 584 WorkCentre 5687 Family 11 185 171 to 11 187 171 Status Indicator RAPs Figure 3 Component location BM crease roll motor MOT11 062...

Page 777: ...August 2007 2 585 WorkCentre 5687 Family 11 185 171 to 11 187 171 Status Indicator RAPs Figure 4 Circuit diagram...

Page 778: ...August 2007 2 586 WorkCentre 5687 Family 11 185 171 to 11 187 171 Status Indicator RAPs Figure 5 Circuit diagram...

Page 779: ...a Motor P J102 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Nip split motor PL 11 153 Item 15 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 159 Manual...

Page 780: ...August 2007 2 588 WorkCentre 5687 Family 11 188 171 11 189 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 781: ...asure the voltage of pin 2 of P J11 Manually actuate the acceleration sensor Figure 1 The voltage changes Y N Go to Flag 3 and Flag 4 Check the sensor Refer to GP 11 How to Check a Sensor P J6 P J4 In...

Page 782: ...amily 11 191 171 11 193 171 11 194 171 11 196 171 Status Indicator RAPs Figure 1 Component location Inserter clutch CL11 077 Inserter motor CL11 078 Pickup Sensor Q11 155 PPI Standby Sensor Paper Path...

Page 783: ...August 2007 2 591 WorkCentre 5687 Family 11 191 171 11 193 171 11 194 171 11 196 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 784: ...August 2007 2 592 WorkCentre 5687 Family 11 191 171 11 193 171 11 194 171 11 196 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 785: ...Control PWB PL 11 157 Item 2 Enter dC330 code 11 164 Manually activate the buffer path sensor Q11 164 Figure 1 The display changes Y N Go to Flag 3 Check the sensor Q11 164 Refer to GP 11 How to Check...

Page 786: ...amily 11 198 171 11 199 171 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Stacker sensor Q11 140 Buffer path sensor Q11 164 HVF booklet exit sensor Q11 158 Buffer position...

Page 787: ...August 2007 2 595 WorkCentre 5687 Family 11 198 171 11 199 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 788: ...nterlock RAP 11 300 171 Docking Interlock RAP Check the docking interlock switch S11 300 Figure 1 Check the switch actuator mounted on the machine is correctly installed and un broken Enter dC330 code...

Page 789: ...597 WorkCentre 5687 Family 11 300 171 11 302 171 11 303 171 Status Indicator RAPs Figure 1 Component location Front door interlock switch S11 303 Docking interlock switch S11 300 Top cover interlock s...

Page 790: ...August 2007 2 598 WorkCentre 5687 Family 11 300 171 11 302 171 11 303 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 791: ...over Interlock RAP Check the inserter top cover interlock switch S11 306 Figure 1 Check the switch actuator mounted on the machine is correctly installed and un broken Enter dC330 code 11 306 actuate...

Page 792: ...August 2007 2 600 WorkCentre 5687 Family 11 306 171 11 309 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 793: ...HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary tri folder top cover interlock switch PL 11 197 Item 3 tri folder front door interlock switch PL 11 197 Item 2 tr...

Page 794: ...August 2007 2 602 WorkCentre 5687 Family 11 307 171 11 308 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 795: ...ol PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Stapler unit motor PL 11 140 HVF control PWB PL 11 157 Item 2 With the stapler unit still at the inboard end enter dC330 c...

Page 796: ...being actuated The signal level changes Y N Check the wiring between P J301 pin 10 and the staple head unit The wiring is good Y N Repair the wiring REP 1 2 Install a new staple head PL 11 140 Instal...

Page 797: ...August 2007 2 605 WorkCentre 5687 Family 11 371 171 to 11 377 171 Status Indicator RAPs Figure 2 Component location Stapler unit mid home sensor Q11 373 Stapler home sensor Q11 373...

Page 798: ...August 2007 2 606 WorkCentre 5687 Family 11 371 171 to 11 377 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 799: ...August 2007 2 607 WorkCentre 5687 Family 11 371 171 to 11 377 171 Status Indicator RAPs Figure 4 Circuit diagram...

Page 800: ...k the wiring and repair as necessary REP 1 2 Check the punch paper sen sor Figure 1 Refer to GP 11 How to Check a Sensor P J501 HVF control PWB 11A 171 HVF Power Distribution RAP Install new component...

Page 801: ...August 2007 2 609 WorkCentre 5687 Family 11 380 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 802: ...ary REP 1 2 Check the front tamper motor MOT11 003 Refer to GP 10 How to Check a Motor P J902 HVF PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Front tamper motor MOT11 00...

Page 803: ...August 2007 2 611 WorkCentre 5687 Family 11 392 171 to 11 395 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 804: ...or MOT11 004 Refer to GP 10 How to Check a Motor P J801 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Rear tamper motor MOT11 004 PL 11 140 HVF control PWB PL...

Page 805: ...August 2007 2 613 WorkCentre 5687 Family 11 396 171 to 11 399 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 806: ...dure Enter dC330 code 11 421 to check the BM staple head carrier closed sensor Q11 421 Open and close the staple head carrier The display changes Y N Go to Flag 1 check the staple head carrier closed...

Page 807: ...August 2007 2 615 WorkCentre 5687 Family 11 403 171 11 413 171 11 414 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 808: ...ate home sensor Q11 415 The dis play changes Y N Go to Flag 1 check the BM crease roll gate home sensor Q11 415 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF BM Power Distribution RAP...

Page 809: ...August 2007 2 617 WorkCentre 5687 Family 11 415 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 810: ...HVF BM interlocks must be made to supply 24V to the motors Enter dC330 code 11 390 to check the BM flapper motor MOT11 390 Figure 1 The BM flapper rotates Y N Go to Flag 2 Check MOT11 390 Refer to GP...

Page 811: ...August 2007 2 619 WorkCentre 5687 Family 11 417 171 11 418 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 812: ...Ejector unit motor MOT11 023 PL 11 140 HVF control PWB PL 11 157 Item 2 Go to Flag 1 Check the wiring and repair as necessary REP 1 2 Check the ejector home sensor Q11 320 Refer to GP 11 How to Check...

Page 813: ...re 5687 Family 11 450 171 11 456 171 to 11 459 171 Status Indicator RAPs Figure 1 Component location Ejector Home Sen sor Q11 320 Ejector Out Sensor Q11 322 Ejector Unit Motor MOT11 023 Ejector Motor...

Page 814: ...August 2007 2 622 WorkCentre 5687 Family 11 450 171 11 456 171 to 11 459 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 815: ...rotate the ejector roll motor one cycle of the ejector plates in the forward direction The display changes Y N The ejector roll motor turned Y N Go to Flag 2 Check the wiring and repair as necessary...

Page 816: ...455 171 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Ejector roll motor MOT11 088 Ejector roll encoder sensor Q11 178 Ejector roll home sensor Q11 179 Ejector lower pa...

Page 817: ...August 2007 2 625 WorkCentre 5687 Family 11 451 171 to 11 455 171 Status Indicator RAPs Figure 3 Component location Rotate paddle 1 complete turn Ejector paper present sensor...

Page 818: ...August 2007 2 626 WorkCentre 5687 Family 11 451 171 to 11 455 171 Status Indicator RAPs Figure 4 Circuit diagram...

Page 819: ...cessary Bin 1 upper limit switch S11 334 PL 11 135 Item 7 HVF PWB PL 11 157 Item 2 If the tray is not at the lower limit enter the dC330 code 11 335 bin 1 lower limit switch Manually actuate the switc...

Page 820: ...heet of paper The display changes Y N Go to Flag 8 Check the wiring and repair as necessary REP 1 2 Check the bin 1 rear wall sensor Q11 196 Refer to GP 11 How to Check a Sensor P J403 on the HVF cont...

Page 821: ...August 2007 2 629 WorkCentre 5687 Family 11 460 171 to 11 462 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 822: ...August 2007 2 630 WorkCentre 5687 Family 11 460 171 to 11 462 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 823: ...between pins 1 and 5 Y N Install a new HVF power supply module PL 11 157 Item 1 Check the connectors and harness between T001 and PJ111 Repair the harness as necessary REP 1 2 Go to Flag 3 24V is avai...

Page 824: ...August 2007 2 632 WorkCentre 5687 Family 11 463 171 11 464 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 825: ...er to GP 10 How to Check a Motor P J202 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Paddle unit motor PL 11 150 HVF control PWB PL 11 157 Item 2 Enter dC330...

Page 826: ...t 2007 2 634 WorkCentre 5687 Family 11 465 171 to 11 468 171 Status Indicator RAPs Figure 1 Component location Paddle Unit Motor MOT11 027 Paddle Unit Lower Sensor Q11 195 Paddle Unit Upper Sensor Q11...

Page 827: ...August 2007 2 635 WorkCentre 5687 Family 11 465 171 to 11 468 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 828: ...PL 11 140 HVF control PWB PL 11 157 Item 2 Enter the dC330 code 11 191 and continue turning the gear wheel When the support fingers have extended by about 25 mm the support finger init sensor changes...

Page 829: ...473 171 to 11 478 171 Status Indicator RAPs Figure 1 Component location Support Finger Out Sensor Q11 193 Support Finger Motor Encoder Sen sor Support Finger Init Sensor Q11 191 Support Finger Home Se...

Page 830: ...August 2007 2 638 WorkCentre 5687 Family 11 473 171 to 11 478 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 831: ...August 2007 2 639 WorkCentre 5687 Family 11 473 171 to 11 478 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 832: ...er the dC330 code 11 155 inserter pick up sensor Operate the sensor using a sheet of paper The sensor display changes state Y N Go to Flag 5 and Flag 6 and check the paper path Q11 154 Refer to GP 11...

Page 833: ...PWB PL 11 179 Item 9 HVF control PWB PL 11 157 Item 2 Perform SCP 6 Final Actions Figure 1 Component location Inserter paper length 1 sensor Q11 150 Inserter paper length 2 sensor Q11 151 Paper Path...

Page 834: ...August 2007 2 642 WorkCentre 5687 Family 11 479 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 835: ...August 2007 2 643 WorkCentre 5687 Family 11 479 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 836: ...g 2 24V is available at P J111 between pins 1 and 4 Y N 24V is available at T001 between pins 1 and 5 Y N Install a new HVF power supply module PL 11 157 Item 1 Check the connectors and harness betwee...

Page 837: ...August 2007 2 645 WorkCentre 5687 Family 11A 171 Status Indicator RAPs Figure 1 Component location HVF power supply module HVF PWB BM PWB Tri folder unit...

Page 838: ...August 2007 2 646 WorkCentre 5687 Family 11A 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 839: ...communications between the HVF control PWB and the machine go to the 03 360 03 408 to 03 410 03 418 IOT to Output Device Error RAP The pulses on the connections at Flag 1 cannot be measured but may b...

Page 840: ...Flag 1 Check Q11 389 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM bin 2 90 full sensor PL 1...

Page 841: ...August 2007 2 649 WorkCentre 5687 Family 11C 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 842: ...ause mis alignment of the paper fed to the BM compiling area Procedure Produce three 4 sheet 16 page booklets using 80gsm 20lb paper Paper size and weight must conform the specification in GP 20 Paper...

Page 843: ...e Edge Alignment Figure 2 open out the booklet at the centre page and press it onto a flat surface Measure the mis alignment of the open side edges of the booklet Figure 2 Open side edge alignment If...

Page 844: ...page and press it onto a flat surface Measure the position of the booklet crease Figure 4 Booklet crease position Table 4 Skew tolerance Paper weight Paper size A4 8 5x11in 8 5x13in or 8 5x14in Paper...

Page 845: ...cation in Figure 5 perform ADJ 11 8 171 Booklet Staple Position The Booklet is Not Sufficiently Creased Figure 6 Measure the open dimension of the booklets Figure 6 Booklet creasing If the open dimens...

Page 846: ...he components in the lower crease roll gear and clutch assembly are correctly installed Refer to the replacement procedure in REP 11 52 171 BM Crease Rolls Gears and Bearings If heavy weight paper is...

Page 847: ...ly for the paper size and that the trays are fully closed Labels must not be fed to bin1 but to bin 0 only It is recommended that transparencies are fed to bin 0 whenever possible Check that the bin 1...

Page 848: ...ollowing Enter the dC330 code 11 153 PPI paper present sensor Actuate the sensor using a sheet of paper The sensor display changes Y N Go to Flag 1 and Flag 2 and check the PPI paper present sensor Re...

Page 849: ...rol PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary PPI acceleration sensor PL 11 175 Item 10 Inserter control PWB PL 11 179 Item 9 HVF control PWB PL 11 157 Item 2 Got t...

Page 850: ...August 2007 2 658 WorkCentre 5687 Family 11J 171 Status Indicator RAPs Figure 2 Component location PPI paper width 1 sensor Q11 152 PPI paper width 2 sensor...

Page 851: ...August 2007 2 659 WorkCentre 5687 Family 11J 171 Status Indicator RAPs Figure 3 Circuit diagram...

Page 852: ...August 2007 2 660 WorkCentre 5687 Family 11J 171 Status Indicator RAPs Figure 4 Circuit diagram...

Page 853: ...ont door Cheat the front door interlock switch Fully pull out the BM module Procedure If the initialization sequence fails to place any unit at the home position refer to the appropriate RAPs Front ta...

Page 854: ...0V at P J563 pin 7 Refer to P J563 BM PWB 11A 171 HVF Power Distribution RAP Figure 1 Circuit diagram 11M 171 Curl Suppressor Position RAP Use this RAP with the curl suppressor problems Procedure WARN...

Page 855: ...August 2007 2 663 WorkCentre 5687 Family 11M 171 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Curl suppressor solenoid SOL11 084...

Page 856: ...nt sensor Remove the chad bin and operate the sen sor manually The display changes Y N Go to Flag 1 and check the wiring Repair as necessary REP 1 2 Check the chad bin present sensor Q11 112 Refer to...

Page 857: ...August 2007 2 665 WorkCentre 5687 Family 11N 171 Status Indicator RAPs Figure 2 Circuit diagram...

Page 858: ...do not need electricity Electricity can cause death or injury Moving parts can cause injury Figure 1 shows the location of the components Figure 1 Component location Enter the dC330 code 11 082 buffer...

Page 859: ...o to Flag 1 and Flag 2 Check the OCT wiring GP 7 The wiring is good Y N Repair the wiring or install a new OCT PL 12 10 Item 1 Enter dC330 code 12 005 to check the OCT motor MOT12 005 MOT12 005 runs Y...

Page 860: ...August 2007 2 668 WorkCentre 5687 Family 12 301 Status Indicator RAPs Figure 2 Circuit Diagram...

Page 861: ...nstall a new scan motor bracket PL 14 25 Item 18 Refer to REP 14 11A Scan Motor Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply whi...

Page 862: ...PL 14 25 Item 16 Scanner PWB PL 14 25 Item 4 Scanner PL 14 20 Item 1 Perform ADJ 14 1A Optics Cleaning Procedure Re install Q14 100 Switch off the machine GP 14 Open the DADH or document cover Switch...

Page 863: ...August 2007 2 671 WorkCentre 5687 Family 14 110A Status Indicator RAPs Figure 2 Correct position of the scan cable Cable anchor slot The scan cable upper run must not go through cable anchor slot...

Page 864: ...August 2007 2 672 WorkCentre 5687 Family 14 110A Status Indicator RAPs Figure 3 Circuit diagram...

Page 865: ...6 Item 8 Scanner PL 14 10 Item 1 Go to Flag 1 Check the voltages As necessary refer to 01D 3 3V Distribution RAP 01F 12V Distribution RAP 01G 24V Distribution RAP 01B 0V Distribution RAP Check the wir...

Page 866: ...WorkCentre 5687 Family 14 110B Status Indicator RAPs Figure 1 Component location Figure 2 Checking the scan carriage home sensor Scanner PWB Scan motor Scan carriage home sensor Scan carriage Insert p...

Page 867: ...August 2007 2 675 WorkCentre 5687 Family 14 110B Status Indicator RAPs Figure 3 Circuit diagram...

Page 868: ...he machine GP 14 Go to Flag 1 Check the following voltages at P J455 on the scanner PWB Figure 1 24V between pins 1 and 3 24V between pins 2 and 4 The voltages are good Y N Check for a open circuit on...

Page 869: ...August 2007 2 677 WorkCentre 5687 Family 14 310 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Scanner PWB CCD PWB...

Page 870: ...87 ppm Check between PJ 188 pin 5 on the DADH PWB and PJ 102 pin 1 on the Image processing PWB Refer to Wiring Diagram 9 14 322 Platen Active Hot Line in Wrong State RAP 14 322 The platen active hot l...

Page 871: ...fset lower than the required level 14 712 The scanner PWB failed to calibrate due as overall gain is at maximum and fails to raise the brightest pixel to an acceptable level 14 714 The scanner PWB fai...

Page 872: ...CVT glass and document glass REP 14 6A Check that all optics mirrors are securely attached and correctly aligned Figure 1 Check that the light path to the CCD array is clear of obstructions The optic...

Page 873: ...y 14 703A to 14 706A 712A 714A 716A 718A Status Indicator RAPs Figure 1 Optical path Figure 2 Component location CVT glass Document glass Full rate carriage mirror Exposure lamp Half rate carriage mir...

Page 874: ...August 2007 2 682 WorkCentre 5687 Family 14 703A to 14 706A 712A 714A 716A 718A Status Indicator RAPs Figure 3 Circuit diagram...

Page 875: ...ic check Y N Check that all scanner harness connectors are correctly seated and that all wiring is in a good condition Install new parts as necessary Inspect the calibration strips on the front unders...

Page 876: ...August 2007 2 684 WorkCentre 5687 Family 14 703B to 14 706B 712B 714B Status Indicator RAPs Figure 1 Component location Scanner PWB Exposure lamp inverter Exposure lamp...

Page 877: ...August 2007 2 685 WorkCentre 5687 Family 14 703B to 14 706B 712B 714B Status Indicator RAPs Figure 2 Circuit diagram...

Page 878: ...e high or low Procedure Switch off the machine then switch on the machine GP 14 The fault is still present Y N Perform SCP 6 Final Actions Perform dC132 NVM Initialization copier NVM initialization 14...

Page 879: ...size The document size sensors have incorrectly determined the size of the original Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer suppl...

Page 880: ...PL 14 25 Item 13 Go to Flag 3 Check for 5V on P J451 between pins 1 and 2 on the scanner PWB The voltage is good Y N Install a new scanner PL 14 20 Item 1 Go to Flag 3 Check for 5V on P J452 between p...

Page 881: ...August 2007 2 689 WorkCentre 5687 Family 14B Status Indicator RAPs Figure 1 Component location Document size sensor 1 Q14 315 Document size sensor 2 Q14 320 Input module angle sensor Q14 310...

Page 882: ...August 2007 2 690 WorkCentre 5687 Family 14B Status Indicator RAPs Figure 2 Circuit diagram...

Page 883: ...rated from the 24V supply on the scanner PWB see Figure 2 If necessary install a new scanner PWB PL 14 16 Item 8 Enter the dC330 input code 14 310 Document Handler Angle Sensor and actuate the input m...

Page 884: ...August 2007 2 692 WorkCentre 5687 Family 14C Status Indicator RAPs Figure 2 Circuit diagram...

Page 885: ...install the scanner top cover and GUI but do not install the screws Switch on the machine GP 14 Enter the dC330 output code 14 005 The new fuse fails Y N The lamp is lit Y N Go to Flag 1 Check the lam...

Page 886: ...order Exposure lamp PL 14 25 Item 9 Exposure lamp inverter PL 14 25 Item 12 Scanner PWB PL 14 25 Item 4 Perform ADJ 14 1A Optics Cleaning Procedure The automatic gain control circuit does not see the...

Page 887: ...August 2007 2 695 WorkCentre 5687 Family 14D Status Indicator RAPs Figure 2 Circuit diagram...

Page 888: ...August 2007 2 696 WorkCentre 5687 Family 14D Status Indicator RAPs...

Page 889: ...m 01C AC Power RAP Figure 1 Check that either of the RJ 45 LAN connection LED s is on NOTE If either of the RJ 45 LEDs are on supply voltage is available If the LEDs are off sup ply voltage may still...

Page 890: ...d pulsing The network controller is communicating with another device on the Local Area Network Table 2 Device allocations Device Slot Parts List Reference Not allocated PCI slot 4 USB card optional P...

Page 891: ...August 2007 2 699 WorkCentre 5687 Family 16A Status Indicator RAPs Figure 3 Circuit diagram...

Page 892: ...software using the Alternate Boot method A single audible beep will be heard when the interrupt time expires The BIOS then probes the bus for the network controller HDD Critical Checks If the boot se...

Page 893: ...e Running usr sbin rpcbind ELT Protocol Module Version 0 205 build date Aug 16 20004 10 25 05 ESS cleanup of IPC queues done ESS removing leftover shared memory and semaphores done ESS removing semaph...

Page 894: ...____________ Explanation network controller software is loaded and the network controller will now attempt to syn chronize with the image processing PWB _______________________________________________...

Page 895: ...12 or 65 87 ppm PL 3 10 Item 12 Check that there is sufficient EPC memory for the type of job that the customer is pro cessing Refer to GP 24 Memory Resources Inform the customer of the minimum recom...

Page 896: ...l a new image processor PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 Perform SCP 6 Final Actions 19 407 19 408 Middle Function DVMA Time out RAP 19 407 Video middle function DVMA input tim...

Page 897: ...e processor PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 Perform SCP 6 Final Actions 19 710 19 711 Firewire Image Transfer Fault RAP 19 710 Firewire has failed to transfer image data after...

Page 898: ...August 2007 2 706 WorkCentre 5687 Family 19 409 19 710 19 711 Status Indicator RAPs...

Page 899: ...ons 20 305 Fax System Low Memory Unrecoverable RAP The embedded fax PWB will automatically reset itself 20 305 Unrecoverable fax system low memory due to hardware or software error Initial Actions Mak...

Page 900: ...Embedded Fax NVM initialisa tion Perform the routine Reformat The fault is cleared Y N Reload the software GP 4 Go to SCP 6 and complete the final actions 20 322 Fax Non Volatile Device not Present RA...

Page 901: ...fault is cleared Y N Install a new compact flash memory PL 20 10 Item 3 Go to SCP 6 and complete the final actions 20 327 Extended Fax PWB Failure RAP 20 327 The registers cannot be accessed on the ex...

Page 902: ...inform the customer to have the line checked by the tele phone company Install new parts in the following order Telephone cable PL 20 10 Item 8 Embedded fax PWB PL 20 10 Item 4 20 332 20 340 Fax Netwo...

Page 903: ...20 701 Fax Phone Book Download Failed RAP 20 701 The fax phone book down load failed Initial Actions Check that the embedded fax PWB is correctly grounded Ensure that the grounding strip PL 20 10 Item...

Page 904: ...onnected Fax Line 1 from the tele phone line outlet connects to line 1 socket on the machine Fax line 2 if installed from the telephone line outlet connects to line 2 socket on the machine Figure 1 Us...

Page 905: ...the telephone company Enable audio line monitor Enter Tools Fax setups Fax Transmission defaults audio line monitor and set to ON and High volume Dial the Fax number and listen for a dial tone or dial...

Page 906: ...x PWB PL 20 10 Item 4 Telephone cable PL 20 10 Item 8 The Fax is working correctly Send a three page test Fax to a known good Fax machine Print a Protocol Report and check for errors The dial tone dia...

Page 907: ...nnect Check communication failure after V34 PH2 V34 PH3 or DCS TCF The remote Fax receives and prints the Fax Y N Compatibility problem with remote Fax Print a Protocol Report and check for communicat...

Page 908: ...location 20 654 to 20 658 are set to the correct defaults to match the appropriate country setting The machine answers and a Fax tone is heard Y N Go to 20G Embedded Fax Checkout Install new component...

Page 909: ...he correct installation of the embedded fax option Refer to the system admin istration guide CD1 for the install instruction Follow the screen prompts Procedure The Fax tab is displayed on the user in...

Page 910: ...Distribution RAP 01F 12V Distribution RAP If necessary install a new Riser PWB 32 55 ppm PL 3 15 Item 3 or 65 87 ppm PL 3 11 Item 6 Switch off the machine GP 14 Disconnect the following The Embedded...

Page 911: ...Remove the safety cover PL 20 10 Item 1 and the lower cover PL 20 10 Item 5 5 Remove the extended fax PWB PL 20 10 Item 2 6 Install the Embedded Fax PWB 7 Connect the fax cable and firewire cable 8 S...

Page 912: ...owing technologies ISDN Integrated services Digital Network FOIP Fax Over Internet Protocol T 38 protocol Initial Actions Switch off the machine then switch on the machine GP 14 Check with the custome...

Page 913: ...d by the failure of the scorotron cleaner go to the 09 341 09 342 Scorotron Cleaning Failure RAP NOTE If the fault has been caused by contamination and showing a CQ defect of band ing on the prints Ch...

Page 914: ...ceived beyond required time window Initial Actions Switch off the machine then switch on the machine GP 14 Check for and clear any obstructions in the paper path Procedure If a 22 315 fault code is di...

Page 915: ...E mail option 22 403 The system manager failed to install the internet fax option 22 775 The system manager failed to install the CPSR file cabinet option Procedure Perform the following Switch off t...

Page 916: ...achine GP 14 Reinstall the failed option Refer to the system administration guide CD1 for the install instruction Enter the kit option number found in the software options kit 22 407 Embedded Fax Inst...

Page 917: ...machine user interface screen If the fault is not cleared then reload the software GP 4 22 417 Embedded Fax Remove Failure RAP 22 417 The system manager failed to remove the embedded fax option Proce...

Page 918: ...n complete the optional feature removed will not appear in the machine user interface screen 22 421 Embedded Fax Disable Failure RAP 22 421 The system manager failed to disable embedded fax option Pro...

Page 919: ...asured by the scanner is too dark i e low grey levels dark If this fault occurs the IQA image quality adjustment factor will not be readjusted and stay as it is Initial Actions Load A4 8 5x11 inch whi...

Page 920: ...oper bias print level and reset value to default If the fault still occurs the ROS output level may be too low Go to the RAP 03 395 396 852 853 IOT PWB Fault RAP 22 760 IQA Factor Set to Maximum RAP 2...

Page 921: ...t Routine Check in dC131 location 06 01 ROS light level is correct and not set high Enter dC131 location 06 01 ROS light level and reset value to default Reboot the machine and repeat the ADJ 9 2 Imag...

Page 922: ...aused by five consecutive 22 309s 22 831 List jobs request timed out between image processor and user interface 22 832 List jobs request timed out between image processor and network controller print...

Page 923: ...noise is the fuser go to the Fuser check out Enter dC330 code 04 010 and add code 08 070 to energize the registration clutch The registration rolls and the jam clearance knob 4c rotate Enter dC330 co...

Page 924: ...c fluid PL 26 10 Item 19 Squeaks from the DADH Possible causes are DADH exit roll assembly or takeaway roll assembly PL 5 35 Item 6 Solution Remove and clean the shafts and plastic bushes with antista...

Page 925: ...ossible causes are The detack corotron Solution None this is normal behavior A clicking noise from the Xerographic module Possible causes are The scorotron cleaning mechanism A clicking noise is made...

Page 926: ...ght hand side of the machine Possible causes are The LCSS is not aligned correctly Solution Check the machine to LCSS alignment ADJ 11 2 110 Adjust the components if appropriate Install new parts as n...

Page 927: ...lly seated Ensure that the correct staple cartridge is installed Perform 11 364 130 11 370 130 Stapling Failure RAP HCSS BM Run the following components CAUTION Make sure that the first tamper in the...

Page 928: ...Item 9 Solution Remove and clean the drive shafts bearings and then lubricate Refer to ADJ 4 1 Machine Lubrication Refer to ADJ 4 1 Machine Lubrication Go to the procedure Bin 1 Tray HCSS BM and lubr...

Page 929: ...and P J133 on the power distribution PWB The wiring is good Y N Repair the wiring REP 1 2 Refer to 01F 12V Distribution RAP 01B 0V Distribution RAP Go to Flag 3 Check the harness and wiring GP 7 Chec...

Page 930: ...ne for the cooling fans to oper ate The fans are running Y N Go to the 01C AC Power RAP Check that the following events occur in sequence NOTE During boot up two beep sounds are made This is normal Al...

Page 931: ...essage OF4a Status Codes in Numerical Order OF4b Status Messages in Alphabetical Order OF4a Status Codes in Numerical Order Status Message Tables Table 1 01 5XX Status codes Table 2 02 5XX Status code...

Page 932: ...rface when the user enters 33 code to remove the Reorder Notifica tion message when the Toner Cartridge is replaced Cleared by the user interface once Status 09 599 is cleared 02 561 Unable to access...

Page 933: ...munica tion is established Per form 03 300 306 461 482 805 870 RAP 03 320 03 322 to 03 324 RAP 03 539 An error has occurred The system is attempting to recover Comms failure between the IOT and Image...

Page 934: ...Fault 03 347 03 348 03 355 is raised Perform 03 315 325 347 348 349 355 400 RAP Table 3 03 5XX Status codes Status Code UI Message Reason for Message Reference Action 03 563 An internal communica tion...

Page 935: ...if the problem persists The image processor reports that its stored machine variant ID differs from that stored in the IOT Switch the machine off and on GP 14 If nec essary reload the soft ware GP 4...

Page 936: ...Status Code UI Message Reason for Message Reference Action 05 539 Document handler feed roll has been replaced DADH feed head CRU replaced Message automati cally cleared half a second after setting N...

Page 937: ...f neces sary perform 07A RAP 07 512 Tray 2 empty please reload Tray 2 paper present sensor detects no paper in tray Reload paper If neces sary perform 07A RAP 07 513 Tray 3 empty please reload Tray 3...

Page 938: ...status change does not match the confirmed stock Check the paper in tray 4 Check that the tray is set to correct paper size ADJ 7 1 Table 7 07 5XX Status codes Status Code UI Message Reason for Messag...

Page 939: ...tents of the paper trays Unexpected event or time out for sheet 08 171 08 181 08 182 Perform 08 171 RAP 08 181 RAP 08 182 RAP Table 8 08 5XX Status codes Status Code UI Message Reason for Message Ref...

Page 940: ...9 598 Toner control sensor fail ure Toner control sensor failure Perform 09 360 09 361 09 362 09 363 RAP Table 9 09 5XX Status codes Status Code UI Message Reason for Message Reference Action 09 599 T...

Page 941: ...nce Touch Ignore Error to use other services Fuser control software failure Perform 10 322 10 324 10 325 10 330 10 370 RAP 10 570 Replace fuser module FRU CRUM authorization fail ure Status active whe...

Page 942: ...S BM 11 512 Open output device door Sheet detected over punch sensor Perform 11 110 110 RAP for LCSS 11 100 130 RAP for HCSS 11 110 170 RAP for HCSS BM Table 11 11 5XX Status codes Status Code UI Mess...

Page 943: ...11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 531 Finisher has notified the IOT of late lead edge to or trail edge from the booklet maker entry sensor Open and c...

Page 944: ...Reference Action 11 553 Stapling not available Please call for assistance Stapling disabled out of service Perform 11 050 110 11 360 110 RAP for LCSS 11 050 130 11 360 130 RAP for HCSS 11 050 170 11...

Page 945: ...0 130 RAP for HCSS 11 430 170 RAP for HCSS BM 11 574 Output Tray full Please empty the Output Tray Finisher bin 2 full Perform 11 430 130 RAP for HCSS 11E 170 RAP for HCSS BM 11 575 Output tray nearly...

Page 946: ...22 130 RAP for HCSS 11 005 170 11 006 170 11 310 170 11 311 170 RAP for HCSS BM 11 007 170 11 008 170 11 312 170 11 313 170 RAP for HCSS BM 11 024 170 11 025 170 RAP for HCSS BM 11 320 170 11 322 170...

Page 947: ...1 905 Offsetting is unavailable from output tray 1 Check for obstructions in output tray 1 Bin 1 offset motor fails to move or home Clear the paper jam Switch off the machine then switch on the machin...

Page 948: ...m 11 371 171 to 11 377 171 RAP Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 917 Sheet over HVF BM compiler paper present sensor Clear the HFV BM paper pre...

Page 949: ...nload ing Need to press button on pop up screen Follow the instruc tions If necessary perform 11H 171 11 942 Pause To Unload Time out Warning Timer expiry Wait for machine to pause then press button o...

Page 950: ...ailable go to 03 330 03 462 RAP Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 14 560 Scanner is calibrating please wait Scanner is calibrating If calibration...

Page 951: ...or Message Reference Action 16 511 Some network services unavailable Please notify the machine administrator Internet fax process failed Network controller reset manually initi ated by customer 16 512...

Page 952: ...fy server is online check network connectivity Can con figure authentication to use guest mode 16 540 Incomplete Network Inter face window Death of any authentication services Reset network con trolle...

Page 953: ...Status Code UI Message Reason for Message Reference Action 16 564 Incomplete Network Inter face window Network controller the Net BIOS connectivity process has failed Reset network con troller 16 565...

Page 954: ...P 14 16 594 RARP functions are not available Please notify machine administrator Network controller RARP address resolution fails Connectivity fix and switch off the machine then switch on the machine...

Page 955: ...Install a new compact flash PL 20 10 Item 3 20 545 Fax job could not be sent at this time please try again Error with image processing fax command User clears or times out 7 seconds 20 546 Not enough...

Page 956: ...age Reason for Message Reference Action 22 511 Media required for held job is not available This status code becomes active when correct media is not available for held job Provide media to complete t...

Page 957: ...2 is raised Perform 20 342 RAP A Fax Service error has occurred Press the power button on the left side of the machine and choose Quick Restart If fault persists please call for assistance 20 571 When...

Page 958: ...age data error has occurred etc 19 505 Compressor DVMA time out Fault 19 404 is raised Perform 19 404 RAP An internal communica tions error has occurred Switch off the machine and call for assistance...

Page 959: ...Status Code Reason for Message Reference Action Cannot receive internet jobs Please call for assis tance 16 541 Could not communicate will POP3 server Verify POP3 server settings at UI Verify server...

Page 960: ...to F UI Message Status Code Reason for Message Reference Action DADH fault Please call for assistance 03 542 Image processing DADH three times retry fail at 100 ms cycle communication no response Cle...

Page 961: ...uc tions in the hole puncher 11 908 Punch head motor fails Clear the paper jam Switch off the machine then switch on the machine GP 14 Perform 11 043 110 11 350 110 RAP for LCSS 11 043 130 RAP for HCS...

Page 962: ...for more details 03 569 When the BM job contains too many sheets for the BM to fold Maximum number of output sheets that can be folded is 15 Table 2 Status messages G to N UI Message Status Code Reaso...

Page 963: ...k controller MF print service has failed Reset network con troller Network scanning commu nication error Please notify machine administrator 16 545 Network controller unrecover able scan to file commu...

Page 964: ...form 05 350 05 352 RAP Open output device door 11 510 Sheet detected over entry sen sor Perform 11 100 110 RAP for LCSS 11 100 130 RAP for HCSS 11 100 171 11 101 171 RAP for HVF 11 100 170 RAP for HCS...

Page 965: ...50 Sheet over wait sensor Jam clearance Per form 08 100 RAP Open left hand door 08 551 Tray 1 feed sensor detects paper in feed area on power on or in standby 08 101 Jam clearance Per form 08 101 RAP...

Page 966: ...nd 2 out of service Check for obstruc tions in the output trays 11 904 Tamper home or paddle roll or compiler or stapling fault Clear the paper jam Switch off the machine then switch on the machine GP...

Page 967: ...rea or per form 11 191 171 11 193 171 11 194 171 11 196 171 RAP Page over Stacker Bin Exit Sensor 11 528 Sheet over the stacker bin exit sensor Clear the area or per form 11 140 171 11 142 171 Page ov...

Page 968: ...down failure Power off cannot be completed Press the power button on the left side of the machine If there is no response within 1 minute then remove the power cord Wait 1 minute then reinsert the pow...

Page 969: ...350 110 RAP for LCSS 11 043 170 11 350 170 RAP for HCSS BM Replace staple cartridge 11 546 Staple cartridge empty Perform 11 364 110 RAP for LCSS 11 364 170 11 370 170 RAP for HCSS BM Table 3 Status m...

Page 970: ...e notify the machine administrator 16 501 Not enough memory on the image processing for JBA Network controller or image processing reset manually initi ated by customer Some network services unavailab...

Page 971: ...ash Perform 16A RAP System error copier is no longer available 16 558 Network controller DC com munications unavailable DC platform call failed Table 4 Status messages S to W UI Message Status Code Re...

Page 972: ...machine GP 14 Table 4 Status messages S to W UI Message Status Code Reason for Message Reference Action Toner cartridge nearly empty Ensure you have a replacement cartridge 09 599 When less than X da...

Page 973: ...1 005 170 11 006 170 11 310 170 11 311 170 RAP for HCSS BM 11 007 170 11 008 170 11 312 170 11 313 170 RAP for HCSS BM 11 024 170 11 025 170 RAP for HCSS BM Unexpected Stock Size in the Finisher 11 95...

Page 974: ...achine GP 14 The machine boots up Y N Perform the following Check the UI Go to the OF2 UI Touch Screen Failure RAP Install a new software module 32 55 ppm PL 3 20 Item 8 65 87 ppm PL 3 10 Item 8 Insta...

Page 975: ...hes 48 degrees C 119 degrees F during a duplex job If the thermistor fails then the fans will switch on at the start of a duplex job The fans are enabled or disabled in dC131 location 09 116 The fans...

Page 976: ...er specification GP 20 Multi feed from the bypass tray go to 07C By pass Tray RAP Procedure When checking for multi feeds always use a new ream of paper If a new ream can not be used then perform the...

Page 977: ...ssembly Check the tray 5 paper feed rolls PL 8 45 Item 2 Install new components as necessary PL 8 45 For the Bypass tray perform the following Ensure that the customer is not filling the tray above th...

Page 978: ...to Wiring Diagram 4 and the wiring harness at PJ 141 Check that the wires from the vacuum transport fan have not been trapped in the fuser CRUM socket Figure 1 Repair the wiring or install a new short...

Page 979: ...switched ON or OFF when the failure occurs Check if there is a repeating pattern to the failure Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus...

Page 980: ...ring harness repair WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause...

Page 981: ...spring on the drives module for damage Check the spring and the terminal on the xerographic module for signs of arcing Disconnect the corotron harnesses one at a time from the HVPS Make copies to det...

Page 982: ...1 88 Item 16 Check the static eliminator on the BM front frame PL 11 80 Item 17 Ground wire on the BM compiler motor PL 11 86 Item 4 Ground wire on the BM back stop motor PL 11 82 Item 1 Ground harnes...

Page 983: ...le If necessary install a new shutter 32 55 ppm PL 4 15 Item 11 65 87 ppm PL 4 10 Item 13 Remove the auger damper 32 55 ppm PL 4 15 Item 13 65 87 ppm PL 4 10 Item 11 Remove the xerographic module Use...

Page 984: ...age Ensure output device is docked is displayed Install a new HCSS PWB PL 11 92 Item 5 ensure the PJs listed in step 2 are disconnected continue at step 4 4 Refer to Table 1 Perform the following acti...

Page 985: ...tor will run and bin 1 will offset Wiring diagram 22 PL 11 78 Item 6 HCSS Compiler carriage ele vator motor MOT11 014 PJ415 3 red to 7 blu and 4 red to 8 blu 2 3 to 4 7 ohms 11 014 up 11 016 down Comp...

Page 986: ...solenoid will energize Wiring diagram 26 PL 11 75 Item 3 Stapling unit traverse motor MOT11 053 PJ413 1 red to 2 yel and 3 blu to 4 orn 1 6 to 2 8 ohms 11 053 forwards 11 054 backwards The stapling u...

Page 987: ...crease roll gate motor will run and the gate will raise then the BM crease blade motor will run and the crease blade will move Wiring diagram 29 PL 11 84 Item 3 BM crease roll motor MOT11 062 PJ557 1...

Page 988: ...your technical manager and the customer Do not attempt to repair or adjust the customer supply Install a new convenience stapler PL 25 10 Item 1 Figure 1 Component location OF14 Extensible Interface P...

Page 989: ...ation Device If the LEDs on the Secure Access Authentication Device are not operating go to Secure Access Authentication Device Failure Check for the LED s are on or blinking on the Card Reader If the...

Page 990: ...the other card is working on the problem Card Reader Ask customer to make sure the card corresponds to a valid Secure Access Account Try the card in a known good reader If the card is working on a kn...

Page 991: ...RAP 3 17 IQ6 Narrow Bands RAP 3 18 IQ7 DADH Document Glass and Scanner RAP 3 19 IQ8 Skew RAP 3 20 IQ9 Unacceptable Received Facsimile Image Quality RAP 3 21 IQ10 Image Quality Improvement RAP 3 22 Im...

Page 992: ...August 2007 3 2 WorkCentre 5687 Family Image Quality RAPs...

Page 993: ...RAP Check the prints for damage The prints are not damaged Y N Go to the IQ5 Print Damage RAP If a network controller is installed select test pattern 19 Press Start Test The printed images of the tes...

Page 994: ...ced images 5 16 19 Light image The image is visible on the print but with insufficient solid area density 2 16 19 Lines Black or white lines across the process direction or in the pro cess direction S...

Page 995: ...off Figure 5 Motion quality ROS developer registration transport fuser and intermediate gear trains 9 Perpendicular lines 8 on 56 off Fig ure 7 Reserved for engineering investigations Stress test patt...

Page 996: ...August 2007 3 6 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 3 Test patterns 2 3 and 4 Figure 4 Test patterns 5 6 and 7 Figure 5 Test pattern 8 Figure 6 Test pattern 9...

Page 997: ...August 2007 3 7 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 7 Test pattern 10 Figure 8 Test pattern 11...

Page 998: ...August 2007 3 8 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 9 Test pattern 12 Figure 10 Test pattern 13 Figure 11 Test pattern 14 Figure 12 Test pattern 15...

Page 999: ...August 2007 3 9 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 13 Test pattern 16 Figure 14 Test pattern 17...

Page 1000: ...August 2007 3 10 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 15 Test pattern 18 Figure 16 Test pattern 19...

Page 1001: ...Blank image Perform the following Insert a door cheat and make a copy At the same time use a flashlight and illumi nate the photoreceptor between the developer and the xerographic module Check the fo...

Page 1002: ...n Refer to IQ3 Xerographic RAP Damage to the fuser roll Refer to IQ4 Fuser Module RAP Spots or marks on the CVT glass Refer to IQ7 DADH Document Glass and Scanner RAP White lines in the process direct...

Page 1003: ...used image being disturbed Go to the IQ3 Xero graphic RAP Streaks The result of disturbance either before or after image transfer Go to the IQ3 Xerographic RAP Stretched and distorted images Perform t...

Page 1004: ...4 WorkCentre 5687 Family IQ2 Image Quality RAPs Figure 1 Component location Halo guide Developer roll and lower lip Developer roll area Transfer Detack corotron Magnetic developer seal brush Registrat...

Page 1005: ...scored or scratched The damage can be caused by the covers on the end blocks of the transfer detack Check that the covers are locked in position Check that the halo guide is not in contact with the dr...

Page 1006: ...or alternative quality paper or heavy weight paper Refer to IQS 3 Fusing Check the following for wear and contamination Stripper fingers If possible remove the contamination If the stripper fingers ar...

Page 1007: ...ctly positioned ADJ 9 1 Corotron Cleaning Check that the fuser roll stripper fingers are clean If the prints are creased or wrinkled after the fuser module then install a new fuser mod ule 32 55 ppm P...

Page 1008: ...drive belts 32 55 ppm PL 4 17 Item 9 or 65 87 ppm PL 4 12 Item 9 and PL 4 12 Item 18 Developer drive gear 32 55 ppm PL 4 17 Item 15 or 65 87 ppm PL 4 12 Item 17 Fuser drive gear 32 55 ppm PL 4 17 Item...

Page 1009: ...r the height of the DADH by half a turn of the setting screws refer to ADJ 5 2 DADH Height Adjustment Make copies from the DADH after each adjustment If the fault persists re adjust the height of the...

Page 1010: ...20 Item 1 or 65 87 ppm PL 14 10 Item 1 The skew occurs in the duplex paper path Check the nip and drive rolls in the inverter assembly 32 87 ppm PL 10 12 and 65 87 ppm PL 10 14 Check the drive and idl...

Page 1011: ...g the same telecommunication link as used to receive the document The line is free of interference sounds and the normal voice can be heard clearly Y N Go 20H Embedded Fax PWB Voltage Checkout Receive...

Page 1012: ...and or graphics Photo Use for continuous tone photographs Lighter Darken One to seven levels can be selected by using the slider Background Suppression Select Off or On default Sharpness One to seven...

Page 1013: ...he solid area density scale 82E8230 SIR 542 00 The density of the 2 1 2 3 and 2 5 areas must be as dark or darker than the 1 3 reference but less than 1 5 Compare a print of the internal test pattern...

Page 1014: ...made from the doc ument glass with the visual scale 82P448 The background of the copies must not be darker than the reference area B Compare a print of the internal test pattern 1 Figure 2 with the v...

Page 1015: ...rface of the paper When checking the fusing on heavy weight paper 200 gsm rub the image with a finger Images fused on the smooth side have a greater resistance to rubbing than images fused on the roug...

Page 1016: ...istance between area A and area B is 250mm 10 inches Use internal test prints 16 or 17 to check printer skew Corrective Action Refer to IQ1 Image Quality Entry RAP Figure 1 Skew measurement Table 1 Sk...

Page 1017: ...using the ladder scale A Use one of the test patterns 82E2000 A3 and 11X17 82E2010 A4 82E2020 8 5X11 Refer to Table 3 to assess image disturbances Paper wrinkle Paper wrinkles which result in the loss...

Page 1018: ...nce between measurements at A and B of a DADH copy are greater than 3 mm refer to IQS 5 Skew NOTE If a difference between measurements at A and B of a document glass copy are greater than 1 3 mm refer...

Page 1019: ...es over the unfolded test pattern Compare the dimensions Figure 1 Corrective action Refer to ADJ 3 2 Magnification Adjustment NOTE There are no across process direction adjustments Figure 1 Magnificat...

Page 1020: ...August 2007 3 30 WorkCentre 5687 Family IQS 8 Image Quality RAPs...

Page 1021: ...5 16 Document Width Sensor 4 76 REP 5 17 Input Tray Static Eliminator 4 77 REP 5 18 Exit Roll Idler 4 78 REP 5 19 DADH Removal 4 79 REP 5 20 Mylar Guide Strip 4 80 REPs 6 ROS REP 6 1 ROS 4 81 REPs 7 P...

Page 1022: ...T Exit Sensor 4 201 REP 10 18 Inverter Output Guide Assembly 4 203 REP 10 19 Tri Roll Nip Split Solenoid 4 205 REP 10 20 Inverter Sensor 4 206 REPs 11 110 2K LCSS REP 11 1 110 2K LCSS Covers 4 207 REP...

Page 1023: ...verter Solenoid 4 343 REP 11 15 170 BM Lower Diverter Gate 4 345 REP 11 16 170 BM Flapper and Flapper Roll Motor 4 346 REP 11 17 170 BM PWB 4 348 REP 11 18 170 BM Crease Blade Motor 4 349 REP 11 19 17...

Page 1024: ...REP 11 56 171 BM Right Hand Cover 4 514 REP 11 57 171 HVF Main PWBA 4 516 REP 11 58 171 BM Crease Nip Springs 4 517 REP 11 59 171 Crease Roll Gate Assembly 4 520 REP 11 60 171 BM Paper Guide Assembly...

Page 1025: ...ent 4 630 ADJ 7 4 Tray 5 Module Tray Alignment 4 631 ADJs 8 Paper Feed and Registration ADJ 8 1 Registration Setup 4 633 ADJs 9 Xerographics ADJ 9 1 Corotron Cleaning 4 635 ADJ 9 2 Image Quality Adjus...

Page 1026: ...August 2007 4 6 WorkCentre 5687 Family Repairs Adjustments...

Page 1027: ...at can cause injury CAUTION Ensure that E S D procedures are observed during the removal and installation of the IOT PWB and the NVM chip Make a visual check to ensure that the pins are fully inserted...

Page 1028: ...re 2 Remove the cable ties Figure 2 Cable tie and ground connection 7 Figure 3 Remove the securing screw from the power and control assembly Figure 3 Power and control assembly Remove cable tie Cut ca...

Page 1029: ...Repairs Adjustments 8 Figure 4 Disconnect PJ24 and all of the HT leads on the HVPS PWB Figure 4 HVPS PWB 9 Figure 5 Disconnect all the PJs on the IOT PWB except PJ 14 Figure 5 IOT PWB 1 Disconnect PJ2...

Page 1030: ...he orig inal machine configuration and NVM data for the IOT Figure 7 Ensure that the NVM chip is installed with the notch at the bottom Improper installation can damage the NVM Install the new power a...

Page 1031: ...nections use green yellow cables or green cables with a yellow stripe or band The steps that follow identify the relevant procedures for repairing the various connectors con tained within the copier 1...

Page 1032: ...the housing as shown in Figure 1 Figure 1 Disassembling the connector 2 Figure 2 Remove the terminal from the connector housing using the Molex extractor tool Table 1 Figure 2 Removing the terminal 3...

Page 1033: ...re 3 Crimping the terminal 3 Insert the wire fully into the terminal so that the stripped portion of the wire is within the inner grip of the terminal Close the crimp tool fully to make the crimp 4 Fi...

Page 1034: ...omer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Figure 1 Remove the damaged terminal from the housing Figure 1 Rem...

Page 1035: ...r grip of the terminal and the insulation of the wire is within the cable grip of the ter minal Close the crimp tool fully to make the crimp check that the wire is firmly crimped in the terminal 4 Fig...

Page 1036: ...ing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE The male housings contain socket terminals and the female housings contain pin ter minal...

Page 1037: ...d close the tool enough to hold the terminal Figure 3 Crimping the terminal 3 Insert the wire completely into the terminal so that the stripped portion of the wire is in the longer grip of the termina...

Page 1038: ...the crimp tool to firmly fasten the insulation of the wire in the cable grip of the termi nal Figure 4 Crimping the insulated grip 5 Figure 5 Check that the crimp is correctly made Figure 5 Inspect t...

Page 1039: ...d from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Amp CT connectors use in line adaptors to con...

Page 1040: ...until the faulty connector has been fully disconnected and the replacement connector installed in its place Replacement 1 Insert the replacement crimp terminal with flying lead into the connector hous...

Page 1041: ...use injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Pull the fuser module out a short way 2 Figure 1 Release the door interlock switch Figure 1 Releas...

Page 1042: ...hat can cause injury 1 Remove the power and control assembly REP 1 1 2 Remove the HVPS 2 screws and the IOT PWB 8 screws from the old LVPS and base module 3 Remove the insulating sheet from behind the...

Page 1043: ...he customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be pr...

Page 1044: ...rectly under the locating tabs and over the two metal studs Figure 2 HVPS insulator and push clips 3 Figure 3 Use a digital multimeter set to a resistance range Verify that there is continuity between...

Page 1045: ...g this procedure Sharp edges may be present that can cause injury 1 Figure 1 Remove the terminal from the housing using the Molex Mini Fit extractor tool Figure 1 Removing the terminal 2 Cut off the d...

Page 1046: ...the crimp 4 Figure 3 Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool to fasten the wire insulation in the outer grip of the terminal Figure 3 Crimp...

Page 1047: ...ON Ensure that E S D procedures are observed during the removal and installation of the user interface assembly 1 Open the front door PL 8 10 Item 10 2 Remove the user interface assembly Figure 1 Figu...

Page 1048: ...cedures are observed during the removal and installation of the user interface touch screen 1 Remove the user interface assembly REP 2 1 2 Put the user interface assembly on a flat surface CAUTION The...

Page 1049: ...procedures are observed during the removal and installation of the user interface PWB 1 Remove the user interface assembly REP 2 1 2 Put the user interface assembly on a flat surface CAUTION The cable...

Page 1050: ...August 2007 4 30 WorkCentre 5687 Family REP 2 3 Repairs Adjustments...

Page 1051: ...m the failed IOT PWB and installed onto the new IOT PWB This will retain the original machine configuration and NVM for the IOT Ensure that the NVM chip is installed with the notch at the bottom Figur...

Page 1052: ...d the software module by pressing the side catches downwards and outward from the boards When reinstalling the PWBs press each end of the PWB down firmly and the catches will return to their original...

Page 1053: ...PWB from the riser PWB See Note 2 6 Remove the riser PWB 4 Remove 1 screw then the embedded fax module from the riser PWB 7 32 55 ppm Remove 2 screws marked A 65 87 PPM Remove 4 screws 8 Remove 8 scr...

Page 1054: ...nstall a new a mounting bracket PL 3 11 Item 5 Refer to Figure 2 2 Ensure that the EPC memory PWBs are installed into the correct connectors on the image processing PWB Refer to Figure 1 3 Connect the...

Page 1055: ...form the following a Remove the Firewire PWB 32 55 ppm PL 3 15 Item 6 or 65 87 ppm PL 3 11 Item 7 b Disconnect the network controller power supply harness PL 16 10 Item 2 from PJ17 on the Power and Co...

Page 1056: ...stall the firewire PWB Connect the network controller firewire cable and the net work controller power supply harness c Switch on the machine GP 14 NOTE This will load the SCD on to the new software m...

Page 1057: ...ensure that the new Main Drive Module is the correct part number for your machine speed and model 1 Pull out fuser module approximately 100mm 4 inches PL 10 8 Item 1 2 Drop down the short paper path a...

Page 1058: ...IOT PWB the pins can be easily damaged 12 Disconnect PJs on the power and control assembly 32 38 ppm Figure 3 45 55 ppm Figure 4 Figure 3 Power and control assembly 1 Remove screw 2 Disconnect PJ24 3...

Page 1059: ...ip the wiring harness from the retaining clip and move the harness away from the drives module Figure 5 16 Disconnect PJ57 on the waste toner door switch Figure 5 Figure 5 Harness and door switch 17 P...

Page 1060: ...the short paper path assembly is held in the UP position before install ing the main drives module Figure 7 Figure 7 Short paper path assembly 2 If a new main drives module is installed check that th...

Page 1061: ...ransport before tightening up the seven mounting screws Figure 6 5 Take care when connecting PJ1 on the IOT PWB make sure to align the pins correctly 6 If a new drives module or developer drive gear i...

Page 1062: ...ure ensure that the new Main Drive Module is the correct part number for your machine speed and model 1 Pull out fuser module approximately 100mm 4 inches PL 10 10 Item 1 2 Drop down short paper path...

Page 1063: ...sembly 13 Remove the main frame ground wire 01A Ground Distribution RAP 14 Remove the waste toner full sensor REP 9 4 15 Unclip the wiring harness from the retaining clip and move the harness away fro...

Page 1064: ...CAUTION Do not trap the harnesses when the main drives module is located onto the dowels Take care when reconnecting PJ1 on the IOT PWB the pins can easily be damaged Perform the following 1 It is imp...

Page 1065: ...Manually rotate the main drive motor to engage the drive between the drives plate and the inverter transport before tightening the seven mounting screws Figure 5 4 Rotate the jam clearance knob 4c and...

Page 1066: ...e death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remove the fly wheel 3...

Page 1067: ...ause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the main drive module REP 4 1B 2 Remove the PJs fro...

Page 1068: ...PWB to the drives plate Figure 4 Main drive PWB location 2 Ensure that the support bracket on the main drive module is located correctly with the drive shafts and the collar Figure 5 Then secure the s...

Page 1069: ...use injury 1 Remove the main drive module REP 4 1A 2 To remove the main drive belt 32 38 ppm refer to Figure 1 To remove the main drive belt 45 55 ppm refer to Figure 2 Figure 1 Main drive belt 32 38...

Page 1070: ...cement is the reverse of the removal procedure If a new developer drive gear is installed reset the developer count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items Remov...

Page 1071: ...that can cause injury 1 Remove the main drive module REP 4 1B 2 Remove the drives support bracket Figure 1 Figure 1 Drives support bracket 3 Refer to Figure 2 to remove the following Main drive belt...

Page 1072: ...on the drive shafts and the collar Figure 4 Figure 4 Main drive module support bracket 2 Turn the drive gears by hand to position the drive belts correctly on the drive gears and tensioner rolls 3 If...

Page 1073: ...is procedure Sharp edges may be present that can cause injury 1 Remove rear cover PL 8 10 Item 1 CAUTION When the drive gear is removed from the shaft the dowel pin may drop onto the IOT PWB or LVPS 2...

Page 1074: ...August 2007 4 54 WorkCentre 5687 Family REP 4 4 Repairs Adjustments...

Page 1075: ...parts can cause injury 1 Open the DADH top cover 2 Remove the DADH top cover assembly Figure 1 Figure 1 Top cover Replacement CAUTION Be careful when the self tapping screw is installed into a plasti...

Page 1076: ...DADH rear cover PL 5 10 Item 1 4 Remove the DADH top cover assembly REP 5 1 5 Remove the DADH top access cover assembly Figure 1 Figure 1 Top access cover assembly Replacement CAUTION Be careful when...

Page 1077: ...l PL 8 10 Item 6 3 Remove the DADH rear cover PL 5 10 Item 1 4 Remove the feed roll assembly REP 5 14 5 Remove the feed assembly Figure 1 NOTE 45 87 ppm machines have an in line connector between PJ18...

Page 1078: ...NOTE To release the tension of the drive belts refer to ADJ 5 1 3 Remove the input tray assembly Figure 1 Figure 1 Input tray assembly Replacement CAUTION Be careful when the self tapping screw is in...

Page 1079: ...er assembly REP 5 2 3 Remove the feed assembly REP 5 3 4 Remove the input tray assembly REP 5 4 5 Remove the CVT roll REP 5 15 6 Prepare to remove the baffle assembly Figure 1 Figure 1 Preparation CAU...

Page 1080: ...he reverse of the removal procedure Make sure that the torsion springs and harness are in the correct position Figure 4 1 Carefully remove the left hand end of the document pad from the baffle assembl...

Page 1081: ...August 2007 4 61 WorkCentre 5687 Family REP 5 5 Repairs Adjustments Figure 4 Torsion springs and harness Torsion springs Route the harness...

Page 1082: ...re during this procedure Sharp edges may be present that can cause injury 1 Remove the feed assembly REP 5 3 2 Remove the takeaway roll assembly Figure 1 NOTE To release the tension of the drive belt...

Page 1083: ...es may be present that can cause injury 1 If installed remove the rear wall PL 8 10 Item 6 2 Remove the DADH rear cover PL 5 10 Item 1 3 Prepare to remove the drive assembly Figure 1 Figure 1 Drives a...

Page 1084: ...e incorrect screw CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 1 The replacement is the reverse of the removal procedure Make sure that the wiring...

Page 1085: ...y or CVT sensor Figure 1 Figure 1 Takeaway and CVT sensors Replacement CAUTION Be careful when the self tapping screw is installed into plastic component refer to GP 6 The replacement is the reverse o...

Page 1086: ...the input tray assembly lower cover is removed refer to Figure 1 2 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower cover PL 5 35 Item 21 45 87 p...

Page 1087: ...Remove the DADH top cover assembly REP 5 1 2 Remove the registration sensor Figure 1 Figure 1 Registration sensor Replacement CAUTION Be careful when the self tapping screw is installed into a plasti...

Page 1088: ...ricity Electricity can cause death or injury Moving parts can cause injury 1 Raise the DADH CAUTION Be careful to prevent damage to the document pad when the document pad is removed from the baffle as...

Page 1089: ...11 Repairs Adjustments Figure 2 Exit sensor Replacement CAUTION Take care when installing self tapping screw into plastic components refer to GP 6 The replacement is the reverse of the removal proced...

Page 1090: ...ove the DADH REP 5 19 2 Put the DADH upside down on a solid flat surface NOTE The counterbalances are different The removal procedure for the two counterbalances is same 3 Remove the relevant counterb...

Page 1091: ...he static eliminator before the input tray assembly lower cover is removed refer to Figure 1 3 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower co...

Page 1092: ...need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the DADH top cover 2 Remove the DADH feed roll assembly Figure 1 Figure 1 Feed roll assembly 1 Completely ra...

Page 1093: ...sure the lowest roll retard roll is positioned as shown in Figure 2 2 If a new feed roll assembly is installed select dC131 chain 5 location 05 001 and reset the copy count to zero 3 If a new feed ro...

Page 1094: ...3 Remove the DADF drive assembly perform REP 5 7 steps 3 and 4 4 Remove the duplex gate Figure 1 Figure 1 Duplex gate CAUTION When the top access cover assembly feed assembly input tray assembly and C...

Page 1095: ...Replacement 1 The replacement is the reverse of the removal procedure Make sure the white washer is installed correctly Figure 4 2 Perform the DADH CVT motor adjustment refer to ADJ 5 1 Figure 4 Repl...

Page 1096: ...embly lower cover is removed refer to Figure 1 3 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower cover PL 5 35 Item 21 45 87 ppm Lower cover righ...

Page 1097: ...ct the ground harness from the static eliminator before the input tray assembly lower cover is removed refer to Figure 1 2 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm...

Page 1098: ...5 3 Prepare to remove the exit roll idlers Figure 1 Figure 1 Preparation 4 Remove the exit roll idlers Figure 2 Figure 2 Exit roll idlers Replacement CAUTION Take care when installing self tapping scr...

Page 1099: ...ADH while the DADH is lowered In the lowered position the coun terbalance springs are compressed and can cause injury when released WARNING Take care during this procedure Sharp edges may be present t...

Page 1100: ...e Strip Parts List on PL 5 30 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Ele...

Page 1101: ...WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the scanner REP 14 1A Scanner 32 55 ppm or REP 14 1B Scanner 65 87 ppm CAUTION Take care not to damage...

Page 1102: ...ROS is the correct one for the machine speed Check that the part number is correct as listed in PL 6 10 Item 4 The part number and the machine speed are labelled on the underside of the machine as sh...

Page 1103: ...e that the left tray slide is located inside the tray stop before inserting the right side of the tray Refer to Figure 1 REP 7 2 Tray 3 and Tray 4 Removal Parts List on PL 7 15 Removal WARNING Take ca...

Page 1104: ...s the reverse of the removal procedure Refer to GP 6 when refitting the screws to secure tray 3 and tray 4 front covers NOTE When installing tray 3 or tray 4 ensure that the tray rails are located cor...

Page 1105: ...es may be present that can cause injury 1 Pull out tray 3 and tray 4 2 Remove the network controller if installed PL 16 10 3 Remove the rear cover from the HCF PL 7 25 Item 1 4 Disconnect PJ395 or PJ3...

Page 1106: ...t can cause injury NOTE The elevator drives at the front and at the rear are similar for both trays 1 Remove tray 3 or tray 4 REP 7 2 2 Remove the cables from the front drive pulley Figure 1 Figure 1...

Page 1107: ...medium length cable over the inner groove on the pulley Tray 4 front cables 1 Thread the long cable over the inner groove on the pulley 2 Tread the short cable over the outer groove on the pulley Tra...

Page 1108: ...Figure 1 Figure 1 Preparation 4 Remove upper left hand cover PL 8 10 Item 3 5 Pull out the extender tray on the bypass tray 6 Remove the bypass tray and left hand door assembly Figure 2 NOTE Check tha...

Page 1109: ...he paper tray b Remove the paper length guide Figure 2 Figure 2 Remove the paper length guide Replacement 1 The replacement is the reverse of the removal procedure 2 Locate the paper length guide corr...

Page 1110: ...or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Pull out tray 3 or tray 4 PL 7 15 Item 3 2 Remove the network contro...

Page 1111: ...sent that can cause injury 1 Remove tray 1 and tray 2 2 Remove tray 3 REP 7 2 3 Perform the following To remove the tray 3 stack limiter and bracket Figure 1 To remove the tray 4 stack limiter and bra...

Page 1112: ...al procedure is the same for tray 3 and tray 4 1 Pull out Tray 3 or Tray 4 2 Remove the network controller PL 16 10 3 Remove the rear cover PL 7 25 Item 1 4 Remove the tray home switch and holder Figu...

Page 1113: ...Moving parts can cause injury CAUTION Ensure that E S D procedures are observed during the removal and installation of the HCF Control PWB 1 Remove the network controller PL 16 10 2 Remove the rear c...

Page 1114: ...e performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury...

Page 1115: ...ars Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Ensure the gears are correctly aligned Figure 4 Figure 4 Install the gears Pinch t...

Page 1116: ...ause injury 1 Remove the output device 2 Remove the right hand cover PL 8 10 Item 9 3 Remove tray 1 or tray 2 leaf spring Figure 1 Figure 1 Remove the leaf springs 4 Remove the cams for tray 1 or tray...

Page 1117: ...ty Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the top cover PL 7 60 Item 10 2 Prep...

Page 1118: ...eed assembly spring 3 Make sure that the spring is position on top of the nip roll shaft when the upper plate is installed Figure 4 Figure 4 Nip roll spring 4 Check that the correct screw is used to a...

Page 1119: ...Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the top cover PL 7 60 Item 10 2 Prepare to remove the tray 5 stack height sen...

Page 1120: ...16 Tray 5 Elevator Motor Assembly Parts List on PL 7 68 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that...

Page 1121: ...annel on the plastic bracket Figure 3 Figure 3 Harness position 5 Ensure that there are no twists in the harness when installing the elevator motor 6 When the motor is installed remove the paper suppo...

Page 1122: ...esent can cause injury 1 Remove the rear cover PL 7 60 Item 9 2 Remove the top cover PL 7 60 Item 10 3 Prepare to remove the tray 5 upper limit switch Figure 1 Figure 1 Preparation 4 Remove the tray 5...

Page 1123: ...7 16 Disengage the elevator motor from the tray and move the tray to the required position Re engage the elevator motor to hold the tray 2 Release the paper tray to gain access to the tray 5 down lim...

Page 1124: ...g this procedure Sharp edges may be present can cause injury WARNING Take care not to topple Tray 5 Tray 5 is unstable when undocked from the machine Do not show the customer how to undock Tray 5 1 Re...

Page 1125: ...gure 3 Docking the Tray 5 module 3 Release the transit lock and push the tray 5 module into the docked position against the machine Figure 4 Figure 4 Release transit lock 4 Go to ADJ 7 3 Machine to Tr...

Page 1126: ...REP 7 1 2 Remove the paper width guide REP 7 6 NOTE Note the position of the two screws on the gear assembly for replacement pur poses 3 Raise the paper lift plate Raise the paper tray lift arm to its...

Page 1127: ...NING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove tray 1 or tray 2 as required 2 Remove tray 1 or tray 2 feed assembly Figure 1 Figure 1 Remove tray 1 or t...

Page 1128: ...ray 3 2 Remove the network controller PL 16 10 3 Remove the rear cover PL 7 25 Item 1 4 Remove the paper feed assembly Figure 1 NOTE Note the position of the blue flash on the ribbon cable when connec...

Page 1129: ...er to GP 17 High Frequency service Items REP 8 3 Tray 4 Paper Feed Assembly Parts List on PL 8 30 PL 8 31 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from...

Page 1130: ...locates in the stack limiter bracket Figure 3 Figure 3 Install the paper feed assembly 2 Install the paper feed assembly and push the tray in slowly NOTE Check that the tray does not touch the feed as...

Page 1131: ...dges may be present that can cause injury 1 Remove the fuser module PL 10 10 Item 1 2 Remove the duplex assembly REP 8 7 3 Remove the xerographic module PL 9 20 Item 2 4 Remove the developer module RE...

Page 1132: ...if required remove the cover from the drive gears Figure 3 Figure 3 Remove the cover 1 Move the frame to the front and lift to unlock the transport from the base 2 Remove the registration transport t...

Page 1133: ...ation transport is located on the top of the IOT frame and not below the frame Figure 5 Figure 5 Mylar guide position 4 Check that the ground wire is secured Figure 1 when the retainer bracket is rein...

Page 1134: ...ty Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the registration transport REP...

Page 1135: ...r and Wait Sensor 35 55ppm Parts List on PL 8 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not n...

Page 1136: ...n 1 Remove the duplex transport Figure 1 Figure 1 Duplex transport removal Replacement 1 Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screw to the duplex tran...

Page 1137: ...re 1 Figure 1 Duplex motor and drive belts Replacement Replacement is the reverse of the removal procedure REP 8 9 Bypass Tray Feed Solenoid Parts List on PL 7 30 Removal WARNING Switch off the electr...

Page 1138: ...oving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the network controller PL 16 10 2 Remove HCF rear cover PL 7 25 Item 1 3...

Page 1139: ...ing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Re...

Page 1140: ...n removing replacing the drive gear onto the take away drive shaft 1 Locate the drives belt onto the drive gear and the tray 3 transport drive coupling Figure 2 Figure 2 Transport drive gear 2 Check t...

Page 1141: ...eting the replacement procedure perform the dC604 Registration Setup REP 8 13 Tray 3 Transport Assembly Parts List on PL 8 35 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect...

Page 1142: ...lectricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove tray 3 transport assembly REP 8 13...

Page 1143: ...ent that can cause injury 1 Remove the developer assembly REP 9 2 2 Remove the xeromodule 3 Remove the registration nip assembly Figure 1 NOTE To improve the access when removing the screw Move the xe...

Page 1144: ...ement 1 Replacement is the reverse of the removal procedure Refer to GP 6 before refitting screws 2 Locate the support bracket on the machine frame and tightened the screws Figure 4 Figure 4 Position...

Page 1145: ...s Adjustments 3 Ensure that the mylar guide is located on the top of the frame Figure 5 Figure 5 Position of the mylar guide 4 After completing the replacement procedure perform the dC604 Registration...

Page 1146: ...ft and bearings Figure 2 NOTE The drive pulleys have a built in one way clutch Before the drive pulley is removed mark the pulley to indicate its installed position The drive shaft rotates when the pu...

Page 1147: ...ile performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause...

Page 1148: ...REP 8 17 Repairs Adjustments 4 Location of the wait sensor Figure 3 Figure 3 Location of the wait sensor 5 Remove the wait sensor Figure 4 Figure 4 Remove the wait sensor 1 Wait sensor 1 Disconnect th...

Page 1149: ...witch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts...

Page 1150: ...ty to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNI...

Page 1151: ...nts 3 Remove the cover from the feed head Figure 2 Figure 2 Feed head cover 4 Remove ribbon cable from feed head Figure 3 Figure 3 Feed head ribbon cable 1 Use a small screw driver to release the cove...

Page 1152: ...replaced ensure that the bypass tray empty sensor actuator is positioned in the slot in the lift plate Refer to Figure 5 4 Manually rotate the drive gear until the tab on the drive gear is engaged wi...

Page 1153: ...ing this procedure Sharp edges may be present that can cause injury 1 Remove the bypass tray feed head REP 8 19 2 Remove the bypass tray drive gear Figure 1 Figure 1 Drive gear removal Replacement 1 R...

Page 1154: ...r REP 8 20 4 Remove the bypass tray feed roll Figure 1 Figure 1 Remove the feed roll Replacement 1 Replacement is the reverse of the removal procedure 2 Ensure that the bearings at both ends of the sh...

Page 1155: ...is procedure Sharp edges may be present that can cause injury 1 Remove the bypass tray feed head REP 8 19 2 Prepare to remove the retard pad Figure 1 Figure 1 Preparation 3 Remove the retard pad Figur...

Page 1156: ...pty sensor Figure 1 Figure 1 Tray empty sensor Replacement Replacement is the reverse of the removal procedure REP 8 24 Tray 1 or Tray 2 Feed Sensor Parts List on PL 7 30 Removal WARNING Switch off th...

Page 1157: ...cover from the left hand door assembly Figure 2 Figure 2 Remove the cover 4 Location of tray 1 and tray 2 feed sensor Figure 3 Figure 3 Location of the feed sensor 1 Remove the cover from the left han...

Page 1158: ...GP 6 before refitting the screws 2 55 87 ppm Only Before refitting the left hand door cover ensure that the wait sensor harness is correctly located Refer to Figure 3 3 Ensure that the lug on the cov...

Page 1159: ...d electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the top cover PL 7 6...

Page 1160: ...assembly spring 3 Make sure that the spring is position on top of the nip roll shaft when the bracket housing is installed Figure 4 Figure 4 Nip roll spring 4 Make sure that the spring is positioned...

Page 1161: ...rp edges may be present that can cause injury 1 Remove the registration transport REP 8 4 2 Remove the registration nip assembly Figure 1 Figure 1 Registration nip assembly 3 Remove the lower registra...

Page 1162: ...List on PL 8 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can...

Page 1163: ...3 Remove the rear cover PL 7 25 Item 1 4 Remove tray 3 feed sensor Figure 1 Figure 1 Tray 3 feed sensor Replacement Replacement is the reverse of the removal procedure REP 8 29 Tray 3 Takeaway Roll A...

Page 1164: ...Adjustments Figure 1 Remove the jam clearance door 3 Preparation to remove the transport roll assembly Figure 2 Figure 2 Preparation 1 Lift the jam clearance door 2 Push the tab to release the door h...

Page 1165: ...the takeaway shaft 5 Remove the idler roll and shaft Figure 4 Figure 4 Remove the idler roll and shaft Replacement Replacement is the reverse of the removal procedure 2 Remove the E clip 1 Remove the...

Page 1166: ...mer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present th...

Page 1167: ...n 4 Remove the transport roll assembly Figure 3 Figure 3 Remove the transport roll assembly Replacement Replacement is the reverse of the removal procedure 1 Remove the E clip 2 Remove the coupling 3...

Page 1168: ...this procedure Sharp edges may be present that can cause injury 1 Remove tray 3 and tray 4 transport motor REP 8 10 2 Remove Tray 3 and tray 4 transport drive gear REP 8 11 3 Remove the left cover PL...

Page 1169: ...ort roll 2 32 55 ppm Only Ensure that the ground plate has contact with the transport roll shaft refer to Figure 1 3 If a new tray 3 and tray 4 transport roll is installed reset the Tray 3 4 trans cou...

Page 1170: ...cause injury WARNING Take care during this procedure Motors will become hot during normal operation 1 Remove the duplex transport REP 8 7 NOTE The duct on the duplex transport is only on the 65 87 pp...

Page 1171: ...nsport duct REP 8 33 Tray 5 Transport Drive Belt Parts List on PL 8 40 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performi...

Page 1172: ...the belt and then tighten the screw Figure 1 REP 8 34 Tray 5 Feed Rolls Parts List on PL 8 45 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the custom...

Page 1173: ...moval procedure Refer to GP 6 before refitting the screws 2 Ensure that the tabs on the feed roll are located in the drive shaft 3 Check the registration refer to dC604 Registration Setup Procedure 4...

Page 1174: ...that the tabs on the feed roll are located in the drive shaft 3 Check the registration refer to dC604 Registration Setup Procedure 4 When new feed rolls are installed reset Tray 1 or Tray 2 Feeds coun...

Page 1175: ...s may be present that can cause injury 1 Remove the rear cover PL 7 60 Item 9 2 Remove the drives plate Figure 1 Figure 1 Remove the drives plate 3 Remove tray 5 transport motor Figure 2 Figure 2 Remo...

Page 1176: ...1 Remove the rear cover PL 7 60 Item 9 2 Remove the top cover PL 7 60 Item 10 3 Remove the transport drive belt REP 8 33 4 Prepare to remove the upper feed assembly Figure 1 Figure 1 Preparation 5 Lif...

Page 1177: ...ure 4 Figure 4 Remove the takeaway shaft Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Check that the cable routing is correct Figur...

Page 1178: ...August 2007 4 158 WorkCentre 5687 Family REP 8 38 Repairs Adjustments...

Page 1179: ...jury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remove the waste toner bottle and the waste toner door Figure 1 F...

Page 1180: ...can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove left hand cover PL 8 10 Item 3 2 Disconnect PJ...

Page 1181: ...eloper washer location REP 9 3 Ozone Fan Parts List on PL 9 25 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks...

Page 1182: ...ectricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remo...

Page 1183: ...can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the developer assembly REP 9 2 2 Remove the toner cartridge 3 Disconnect the harness...

Page 1184: ...utput at PJ 93 pin 8 red wire b Enter DC330 code 04 010 main drive motor and 09 040 toner dispense motor c Start the routine The start will have to be pressed every 5 seconds to restart the toner disp...

Page 1185: ...he removal procedure Apply Plastislip grease PL 26 10 Item 8 to the internal diameter of the bush on the frame i e the hole the pin fits into prior to insertion Check the following Figure 4 1 The latc...

Page 1186: ...rming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1...

Page 1187: ...he reverse of the removal procedure REP 9 9 Erase Lamp Parts List on 32 38 ppm PL 9 22 45 87 ppm PL 9 20 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from...

Page 1188: ...ent is the reverse of the removal procedure Check that the location posts on the erase lamp Figure 2 locate in the holes in the frame Figure 3 Figure 3 Location holes 1 Lift the tab at the end of the...

Page 1189: ...off the developer module 2 Remove the xerographic module PL 9 20 Item 2 3 Remove the waste toner from the auger system at the front of the machine Figure 1 Figure 1 Auger system at the front 4 Remove...

Page 1190: ...ter assembly 9 Remove the auger damper Figure 4 Figure 4 Remove the auger damper Replacement Replacement is the reverse of the removal procedure 1 Install the new auger damper Figure 5 1 Remove 4 scre...

Page 1191: ...shutter assembly is positioned correctly on the support bracket 3 Support the auger tube when locating the shutter assembly and bracket onto the auger tube Figure 6 Figure 6 Shutter and bracket posit...

Page 1192: ...August 2007 4 172 WorkCentre 5687 Family REP 9 10 Repairs Adjustments...

Page 1193: ...tem 2 4 Remove the transfer detack corotron 32 38 ppm PL 9 22 Item 8 45 87 ppm PL 9 20 Item 3 5 Remove the rear cover PL 8 10 Item 1 6 Prepare the power and control module Figure 1 Figure 1 Prepare th...

Page 1194: ...right hand screw NOTE Ensure that both ends of the ground lead are connected to the correct terminals Figure 4 Ground wire and spiral wrap 5 After completing the replacement procedure check that the s...

Page 1195: ...edure Motors will become hot during normal operation 1 Remove the fuser assembly 32 55 ppm PL 10 8 Item 1 65 87 ppm PL 10 10 Item 1 2 Remove the duplex transport REP 8 7 3 Remove the output device and...

Page 1196: ...ling the inverter assembly check the following 1 The inverter motor harness is routed correctly Check that the harness does not get trapped between the inverter frame and the base Figure 2 2 The solen...

Page 1197: ...lacement of the inverter assembly is the reverse of the removal procedure Refer to GP 6 before refitting the screws NOTE When the idler shafts are located Figure 4 Rotate knob 3C clockwise to engage t...

Page 1198: ...ter motor Figure 1 Figure 1 Inverter motor Replacement Replacement is the reverse of the removal procedure REP 10 4 Inverter Path Solenoid Parts List on PL 10 11 Removal WARNING Switch off the electri...

Page 1199: ...Inverter Nip Solenoid Parts List on PL 10 11 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need...

Page 1200: ...isconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this...

Page 1201: ...al procedure Refer to GP 6 before refitting the screws CAUTION Check that the inverter path solenoid harness is not trapped between the nip roll guide and the support bracket Figure 3 1 Ensure that th...

Page 1202: ...bly REP 10 2 2 Remove the upper baffle assembly 32 55 ppm Complete the procedure in Figure 1 65 87 ppm Remove the inverter sensor REP 10 20 Then complete the procedure in Figure 1 Figure 1 Upper baffl...

Page 1203: ...ure Sharp edges may be present that can cause injury 1 Remove the output device and the right hand cover PL 8 10 Item 9 2 Remove the rear cover PL 8 10 Item 1 3 Remove the tie bar Figure 1 Figure 1 Ti...

Page 1204: ...mily REP 10 8 Repairs Adjustments Figure 3 Location of the spring 2 If a nip slit shaft assembly is installed reset the nip split shaft count to zero in the HFSI feature screen Refer to GP 17 High Fre...

Page 1205: ...ng parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the inverter assembly REP 10 2 2 Remove the inverter nip solenoid REP 10 5 3...

Page 1206: ...e DADH REP 5 19 2 Remove the scanner REP 14 1A Scanner 32 55 ppm REP 14 1B Scanner 65 87 ppm 3 Refer to REP 6 1 and move the ROS to the side Figure 1 Figure 1 Move the ROS WARNING Take care when remov...

Page 1207: ...e 5687 Family REP 10 10 Repairs Adjustments NOTE Ensure that the latch stop is seated over the locator post on the machine frame Figure 3 Figure 3 Locate the latch stop Locator post Screw Fuser latch...

Page 1208: ...oid REP 10 4 2 Remove the jam clearance lever 3a Figure 1 NOTE To remove the inverter gate remove two nuts Figure 2 and flex the bracket If the repair is used with REP 10 12 the jam clearance lever 3a...

Page 1209: ...arm must be installed PL 10 11 Item 1 Figure 3 Inverter path solenoid link 5 Remove the inverter gate Figure 4 Figure 4 Inverter gate Replacement Re install the remainder of the removed components Rep...

Page 1210: ...re Sharp edges may be present that can cause injury 1 Remove the inverter gate REP 10 11 2 Remove the tri roll jam clearance knob 3c Figure 1 Figure 1 Tri roll knob 3 Preparation Remove the tri roll f...

Page 1211: ...ve gear Figure 3 Figure 3 Tri roll drive gear 5 Remove the tri roll guide Figure 4 Figure 4 Tri roll guide 1 Remove the screw 2 Raise the tang to remove the tri roll gear 3 Remove the bearing behind t...

Page 1212: ...87 ppm or baffle guide 32 55 on the exit shaft PL 10 13 ii Install the bearing and E clip on the exit shaft Figure 2 iii Ensure the nip roll guide is located correctly REP 10 2 and refer to Figure 6...

Page 1213: ...e death or injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the main drive module 32 55 ppm REP 4 1A 65 87 ppm REP 4 1B 2 Disconnect PJ 154 on t...

Page 1214: ...194 WorkCentre 5687 Family REP 10 13 Repairs Adjustments Figure 3 Fuser web motor assembly Replacement The replacement is the reverse of the removal procedure 1 Remove 2 screws 2 Remove the fuser conn...

Page 1215: ...emove the inverter assembly REP 10 2 2 Remove the exit shaft assembly 32 55 ppm Figure 1 65 87 ppm Figure 2 Figure 1 Exit shaft assembly 32 55 ppm Figure 2 Exit shaft assembly 65 87 ppm Replacement Re...

Page 1216: ...death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the short paper path assembly REP 10 1 2 Release the tr...

Page 1217: ...Repairs Adjustments Figure 3 Short paper path 45 87 ppm 4 Remove the vacuum fan Figure 4 Figure 4 Remove vacuum fan Drives assembly 1 Remove screw Corotron carrier Drive shaft for the transfer detack...

Page 1218: ...e belt Figure 6 Figure 6 Remove the drive belt Replacement 1 Replacement is the reverse of the removal procedure 2 Check that the transfer detack HT leads are correctly positioned at the rear of the s...

Page 1219: ...ity Electricity can cause death or injury WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Do not touch the fuser while it is hot 1 Remove the fuser mod...

Page 1220: ...tting the screws 1 On the 65 87 ppm machines make sure that the harness and the connector are routed away from the spring Figure 4 Figure 4 Harness location 65 87 ppm 2 On all machines Check for 5mm c...

Page 1221: ...y Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the output device 2 Remove the right hand cover PL 8 10 Item 9 3 Remove the...

Page 1222: ...re Refer to GP 6 before refitting the screws to the output guide CAUTION Check that the inverter path solenoid harness is not caught between the nip roll guide and the support bracket Figure 4 Figure...

Page 1223: ...jury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the inverter assembly REP 10 2 2 Release the nip roll guide Figure 1 Figure 1 Release nip roll gu...

Page 1224: ...Repairs Adjustments CAUTION Check that the inverter path solenoid harness is not caught between the nip roll guide and the support bracket Figure 3 Figure 3 Inverter path solenoid harness Nip roll gu...

Page 1225: ...ry 1 Remove the inverter assembly REP 10 2 2 Remove the tri roll nip split solenoid Figure 1 Figure 1 Remove the solenoid Replacement 1 The replacement is the reverse of the removal procedure Refer to...

Page 1226: ...dure Sharp edges may be present that can cause injury 1 Remove the inverter assembly REP 10 2 2 Remove the inverter sensor Figure 1 Figure 1 Remove the inverter sensor Replacement 1 The replacement is...

Page 1227: ...ury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury Remove the covers Figure 1 NOTE Removing the top cover first will allow easy...

Page 1228: ...ocedure Sharp edges may be present that can cause injury 1 Remove the 2K LCSS rear cover REP 11 1 110 2 Remove the motor and drive belt Figure 1 Figure 1 Removing the drive belt Replacement 1 Place th...

Page 1229: ...over the pulleys ensuring that the belt is on all five pulleys NOTE Two of the pulleys are free to slide along the shaft Ensure the belt is correctly located on these pulleys 3 Install the 2K LCSS re...

Page 1230: ...rive belt REP 11 3 110 7 Install the 2K LCSS rear cover REP 11 1 110 REP 11 5 110 Bin 1 Drive Belts Parts List on PL 11 10 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect th...

Page 1231: ...d upper pulley 2 Remove E clip and bearing 6 Remove 3 screws and release the lower and middle PWB standoffs leaving the PWB attached by only the top standoff 12 Remove 2 screws lower pulley and drive...

Page 1232: ...cedure to replace the bin 1 drive belts NOTE The bin 1 level can critically affect the overall stack registration Refer to ADJ 11 1 110 if adjustment is necessary 2 Install the front and rear covers R...

Page 1233: ...injury 1 Remove the 2K LCSS covers REP 11 1 110 2 Prepare to remove the tamper assembly Figure 1 Figure 1 Preparing the tamper assembly 3 Figure 2 remove the tamper assembly Figure 2 Removing the tam...

Page 1234: ...assembly are securely con nected REP 11 7 110 Hole Punch Unit Motor and Sensors Parts List on PL 11 6 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from th...

Page 1235: ...es and remove the bracket assembly Press the tabs together to remove the punch head home and punch head present sensors 3 Disconnect the motor harness and remove the hole punch motor assembly 2 Remove...

Page 1236: ...ctricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury...

Page 1237: ...cedure to replace the stapling unit REP 11 9 110 Staple Head Unit Parts List on PL 11 20 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer sup...

Page 1238: ...ng parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Take care not to topple the 2K LCSS The 2K LCSS is unstable when un docked fr...

Page 1239: ...or assembly onto the 2K LCSS ensure that the ejector fingers do not damage the wiring to the staple head unit Reverse the removal procedure to replace the eject assembly or sensors 2 Remove 3 screws 1...

Page 1240: ...cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly REP 11 10 110 2 Remove the st...

Page 1241: ...not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the stapler t...

Page 1242: ...Ensure that the compiler ejector is in the home position fully to the left 7 Figure 4 remove the paddle wheel shaft assembly 1 Remove E clip and flag 2 Remove gear assembly 3 Remove E clip and bearing...

Page 1243: ...mbly refer to Figure 2 ensuring that it locates onto the large D flat 6 Install the flag and E clip refer to Figure 2 ensuring that the flag locates on the small D flat 7 Figure 5 ensure the paddles a...

Page 1244: ...edges may be present that can cause injury WARNING Take care not to topple the 2K LCSS The 2K LCSS is unstable when un docked from the machine Do not show the customer how to un dock the 2K LCSS 1 If...

Page 1245: ...and release the three standoffs securing the 2K LCSS PWB Replacement NOTE Before replacing the 2K LCSS rear cover assembly perform 11F 110 2K LCSS PWB DIP Switch Settings RAP Reverse the removal proce...

Page 1246: ...r guide must be a minimum of 1 mm Refer to Figure 2 NOTE If the clearance is less than 1 mm then install a new entry guide cover Figure 2 Entry guide cover clearance 3 Run copies through the output de...

Page 1247: ...may be present that can cause injury 1 Remove the front and rear covers REP 11 1 110 2 Figure 1 prepare to remove the docking latch assembly Figure 1 Prepare to remove the latch 3 Figure 2 remove the...

Page 1248: ...g parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly refer to REP 11 10 110 2 Figure 1 remove the ejector bel...

Page 1249: ...h or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the covers Figure 1 NOTE Removing the top cover first will a...

Page 1250: ...he 1K LCSS rear cover REP 11 1 120 2 Remove transport motor 1 and the input drive belt Figure 1 Figure 1 Removing the drive belt Replacement 1 Place the belt around the pulleys NOTE Ensure that the sh...

Page 1251: ...t that can cause injury 1 Remove the 1K LCSS REP 11 11 120 2 Figure 1 remove the stability foot Figure 1 Removal Replacement Align the slots in the stability foot with the locating pins under the mach...

Page 1252: ...can cause injury 1 Remove the 1K LCSS top cover and rear cover REP 11 1 120 2 Remove the intermediate drive belt PL 11 118 Item 4 3 Remove the paper output drive belt Figure 1 Figure 1 Removing the pa...

Page 1253: ...Enter dC330 code 11 032 bin 1 elevator motor down Fully lower bin 1 2 Open the 1K LCSS front door PL 11 100 Item 4 3 Switch off the machine 4 Remove the 1K LCSS rear cover and front cover REP 11 1 12...

Page 1254: ...place the bin 1 drive belts NOTE Bin 1 level can critically affect the overall stack registration Refer to ADJ 11 1 120 if adjustment is necessary 2 Remove 3 screws marked A Release 1 standoff 3 Disco...

Page 1255: ...mbly Figure 2 Removing the tamper assembly Replacement Reverse the removal procedure to replace the tamper assembly NOTE Ensure that the slots in the tamper assembly locate correctly in the 1K LCSS fr...

Page 1256: ...emove the 1K LCSS covers REP 11 1 120 2 Manually move the ejector PL 11 114 Item 1 fully to the right out position 3 Prepare to remove the staple head unit and mounting bracket Figure 1 Figure 1 Prepa...

Page 1257: ...REP 11 7 120 Repairs Adjustments Figure 3 SH1 paper sensor removal Replacement Reverse the removal procedure to replace the staple head unit 1 Disconnect the PJ 2 Remove 3 screws SH1 cartridge sensor...

Page 1258: ...care during this procedure Sharp edges may be present that can cause injury 1 If necessary manually move the ejector to the right out position 2 Remove the docking latch REP 11 14 120 NOTE Do not dis...

Page 1259: ...List on PL 11 106 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity ca...

Page 1260: ...supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that...

Page 1261: ...prepare the front components Figure 3 Front preparation 5 Ensure that the compiler ejector is fully to the left home position 6 Figure 4 remove the paddle wheel shaft assembly 1 Remove E clip and fla...

Page 1262: ...to Figure 5 Figure 5 Paddle alignment 2 Test the operation of the paddle roll enter dC330 output code 11 025 When the code is cancelled the paddles must stop with both rubber blades inside of the outp...

Page 1263: ...harp edges may be present that can cause injury WARNING Use safe handling procedures when removing the module GP 16 The module is heavy NOTE The 1K LCSS weight is 21Kg 46lb 1 Disconnect the harnesses...

Page 1264: ...ming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 R...

Page 1265: ...ming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 R...

Page 1266: ...d the paper guide must be a minimum of 1 mm Refer to Figure 2 NOTE If the clearance is less than 1 mm then install a new entry guide cover Figure 2 Entry guide cover clearance 3 Run copies through the...

Page 1267: ...nt that can cause injury 1 Remove the 1K LCSS REP 11 11 120 2 Figure 1 prepare to remove the docking latch assembly Figure 1 Preparation 3 Figure 2 remove the docking latch assembly Figure 2 Latch ass...

Page 1268: ...oving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly refer to REP 11 8 120 2 Figure 1 remove the ejector...

Page 1269: ...removal 2 Figure 2 remove the rear cover Figure 2 Rear cover removal 3 To remove the front door remove the lower hinge pin and slide the door from the upper pivot pin refer to PL 11 30 4 To remove the...

Page 1270: ...iage motor step down and code 11 013 compiler carriage motor step up to move the compiler carriage to the service position Figure 1 If necessary select stop to halt the compiler carriage in the servic...

Page 1271: ...gure 5 Clamp removal 10 Figure 6 release the compiler carriage assembly from the frame 1 Release the tension of the mylar guide 2 Move the metal end of the mylar guide towards the front and unhook fro...

Page 1272: ...rriage assembly 3 Push the carriage assembly towards the front until the rear belt grip clears the rear frame 1 Push the carriage assembly towards the rear until the front belt grip clears the front f...

Page 1273: ...not damage the compiler sensor when removing the compiler carriage assembly 11 Figure 7 remove the compiler carriage assembly Figure 7 Removing the compiler carriage assembly 3 Support the carriage a...

Page 1274: ...r carriage during the replace ment 2 Ensure that the compiler is aligned as shown in Figure 8 Figure 8 Carriage alignment 3 If necessary the elevator belt tensioner springs can be repositioned refer t...

Page 1275: ...Repairs Adjustments Figure 9 Mylar guide position Incorrect Mylar guide is outboard of the compiler carriage frame top Incorrect Mylar guide is inboard of the compiler carriage frame top Correct Myla...

Page 1276: ...e machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 2 Remove the...

Page 1277: ...11 46 Item 12 8 Disconnect the stapler harness from the compiler PWB at PJ414 and the ground connec tor cut the tie wrap 9 Figure 3 remove the compiler staple head assembly Figure 3 Staple head remov...

Page 1278: ...oval 11 Disconnect the harness from the staple head Replacement Reverse the removal procedure to replace the staple head assembly 1 Disconnect the sensor harness 2 Press in both lugs at one end and li...

Page 1279: ...the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover and rear cover REP 11 1 130 2 Fi...

Page 1280: ...is correctly installed so that it does not interfere with jam clearance latch 5d CAUTION Figure 3 When securing the harness to the support ensure that the harness cannot be dam aged when the compiler...

Page 1281: ...machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the H...

Page 1282: ...t next to the HCSS PWB b Disconnect PJ418 and PJ431 on the HCSS PWB and the inline connector PJ498 c Remove bin 2 assembly Figure 2 Figure 2 Bin 2 assembly removal Replacement Reverse the removal proc...

Page 1283: ...er cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Cheat the front door interlock Enter dC330 co...

Page 1284: ...lt tensioner spring REP 11 8 130 6 Figure 3 remove the compiler carriage elevator motor Figure 3 Motor and bracket removal 7 Figure 4 remove the motor from the bracket 1 Hook the top of the compiler c...

Page 1285: ...eed electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Figure 1 cheat the HCSS f...

Page 1286: ...3 remove the locking block Figure 3 Locking block removal 7 Figure 4 release the compiler carriage assembly from the frame 1 Hook the top of the compiler carriage supports into the screw holes 2 Hook...

Page 1287: ...e the elevator belts from the carriage belt grips 1 Push the carriage assembly towards the rear until the front belt grip clears the front frame 2 Pull the compiler carriage outside the frame 3 Push t...

Page 1288: ...belts from the top pulley Figure 6 Releasing belts 11 Figure 7 remove the rear elevator belt 1 Pull the belt out of the front belt grip 2 Pull the belt out of the rear belt grip 2 Slide the small belt...

Page 1289: ...rriage elevator belts Ensure the small belt is returned to its original position on the pulley 2 Tension the compiler carriage elevator belts refer to REP 11 8 130 2 Slide the belt off the pulley and...

Page 1290: ...strates the front elevator belt tensioner spring The procedure for the rear spring is identical 1 Remove bin1 REP 11 5 130 2 Figure 1 remove the spring Figure 1 Removing spring Replacement 1 Figure 2...

Page 1291: ...ty can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Separate the HCSS from the machine REP 11 19 130 2...

Page 1292: ...ury 1 Remove the HCSS top cover HCSS rear cover and HCSS upper left cover REP 11 1 130 2 Figure 1 remove the hole punch motor Figure 1 Hole punch motor removal 3 Remove the hole punch unit PL 11 36 It...

Page 1293: ...r supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 130 2 Figure 1 remove the front and rea...

Page 1294: ...that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover rear cover upper left cover and front cover REP 11 1 130 2 Remove one screw...

Page 1295: ...sent that can cause injury 1 Open the HCSS front door and cheat the front door interlock Enter dC330 code 11 016 to move the compiler carriage to the lowest position WARNING Switch off the electricity...

Page 1296: ...t tensioner Figure 2 Belt tensioner 8 Figure 3 remove the mylar guide reel bearings 1 Release the tension of the mylar guide 2 Move the metal end of the guide towards the front or rear and unhook from...

Page 1297: ...ng removal 9 Figure 4 remove the pulley gear and drive belt Figure 4 Belt drive 10 Roll the mylar guide fully onto the guide reel 11 Figure 5 remove the mylar guide reel assembly 1 Remove E clip and b...

Page 1298: ...the mylar guide mylar guide clamp torsion spring and gear Figure 6 Mylar guide 13 Figure 7 Remove the shaft 1 Push the assembly to the rear 2 Remove the shaft from the front hole 3 Remove the assembl...

Page 1299: ...Figure 8 install the mylar guide and clamp Figure 8 Mylar guide position 3 Roll the mylar guide fully onto the guide reel 4 Figure 9 install the torsion spring and gear 1 Remove E clip and front cap...

Page 1300: ...et the position of the mylar guide to correctly tension the torsion spring Figure 10 Spring tension 7 Figure 11 Connect the mylar guide to the compiler carriage 1 Engage spring in hook of guide reel 2...

Page 1301: ...e remainder of the components 1 Hook the mylar guide into the hole in the compiler carriage frame 2 Slide the hook to the centre of the carriage hole Incorrect Mylar guide is outboard of the compiler...

Page 1302: ...e power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly R...

Page 1303: ...remove the vertical transport belts 1 Remove E clip and bearing at each end of the shaft 2 Push shaft to the rear to release the belts 3 Slide belts off the upper pulley 4 Rest the belts on top of th...

Page 1304: ...pulleys 4 Lift the upper shaft into position and install the bearing and E clip 5 Position the belts onto the lower pre compile pulleys 6 Reverse the removal procedure to replace the remainder of the...

Page 1305: ...the vertical transport nip rollers REP 11 16 130 Chad Full Bin Sensor Actuator and Spring Parts List on PL 11 36 Removal WARNING Take care during this procedure Sharp edges may be present that can cau...

Page 1306: ...igure 2 Preparation for bracket removal 6 Figure 3 remove the chad bin support Figure 3 Chad bin support removal 7 Figure 4 remove the chad bin sensor and or actuator 1 Remove eight screws 1 Lift the...

Page 1307: ...his procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that d...

Page 1308: ...List on PL 11 38 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from...

Page 1309: ...ustomer how to un dock the HCSS 1 Release the jam clearance latch and fully open the gap between the machine and the HCSS 2 Figure 1 move the HCSS away from the machine Figure 1 Docking latch location...

Page 1310: ...the compiler carriage assembly REP 11 2 130 2 Figure 1 remove the compiler carriage cross piece Figure 1 Removing the cross member 3 Figure 2 remove the ejector motor assembly and home sensor Figure...

Page 1311: ...at do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 130 CAUTION Do not loose the white plastic worm on the end of the motor s...

Page 1312: ...install the top cover REP 11 22 130 CC Top Baffle Assembly Parts List on PL 11 47 Purpose This procedure is used to repair the following components Carriage top baffle PL 11 47 Item 12 Carriage top ba...

Page 1313: ...e the idlers and springs from the baffle Figure 2 Removing the idlers and springs Replacement Reverse the removal procedure to replace the top baffle assembly and components 2 Use a flat bladed screwd...

Page 1314: ...1 2 130 2 Figure 1 improve the access to the area Figure 1 Improving access 3 Figure 2 remove the sensor cover Figure 2 Cover removal 4 Release the sensor lugs from the mounting using a small screwdri...

Page 1315: ...rming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler sensor REP 11 23 130 2 Remove the carriage PWB from its mounting but...

Page 1316: ...tricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the front and rear elevator belt tensioner spring REP 11 8 130 2 Remove the compiler carriage elevator motor and br...

Page 1317: ...wer cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler PWB REP 11 4 130 2 Figu...

Page 1318: ...can cause injury 1 Remove the carriage PWB but only disconnect sufficient PWB connectors to allow access to the motor screws refer to REP 11 4 130 2 Figure 1 remove transport motor 2 Figure 1 Motor r...

Page 1319: ...r supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 130 2 Remove the carri...

Page 1320: ...9 Item 16 Kicker fingers PL 11 49 Item 19 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disco...

Page 1321: ...ismantle the components of the kicker assembly as necessary 2 Disconnect the ground connector and 3 harnesses 3 Remove screw 4 Pivot the assembly to improve access 5 Remove the E clip slide the tamper...

Page 1322: ...esent that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity...

Page 1323: ...oval WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer suppl...

Page 1324: ...Unscrew the traverse shaft from the stapler mount Replacement Reverse the removal procedure to replace the stapler mount and traverse shaft assembly 1 Remove screw and slide out shaft 2 Remove E clip...

Page 1325: ...em 13 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus to...

Page 1326: ...al procedure to replace the transport shaft assembly and components 2 Remove 3 screws 1 Ensure stapler unit is fully to the front 3 Hold the compiler tray down and slide the transport shaft assembly r...

Page 1327: ...care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performin...

Page 1328: ...se bracket Figure 3 Release bracket 5 Figure 4 if necessary remove the docking release latches 1 Remove 2 screws 2 Release 2 dowels from the holes 3 Remove the cover 1 Snap the lower fitting apart 2 p...

Page 1329: ...ch Figure 5 Switches removal Replacement Reverse the removal procedure to replace the removed components 1 Remove E clip 2 places 2 Push out the pin 2 places using a small screwdriver 3 Remove the lat...

Page 1330: ...14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler ca...

Page 1331: ...in 1 or bin 2 tray assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Figure 1 remove the bin lower support Figure 1 Support removal 3 Figure...

Page 1332: ...ury Moving parts can cause injury 1 Remove the bin 1 or bin 2 tray assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Remove the rear cover R...

Page 1333: ...tricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover and upper left cover REP 11 1 130 2 If installed remove the hole punch unit PL 11 36 Item 12 3 Remove the lower...

Page 1334: ...ect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover REP 11...

Page 1335: ...omer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the CC eject housing assembly REP 11 41 130 2 Figure 1 remo...

Page 1336: ...edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electrici...

Page 1337: ...ft nip springs and nip rolls Figure 3 Nip shaft removal Replacement Reverse the removal procedure to replace the nip shaft nip springs and nip rolls 1 Remove 2 screws 2 Slide the cover to the rear to...

Page 1338: ...power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP...

Page 1339: ...igure 2 Preparation 4 Figure 3 remove the CC eject housing assembly 1 Remove 2 screws marked A Release the harness clamp 3 Remove the screw Release the ground connector 2 Disconnect the motor and sens...

Page 1340: ...val procedure to replace the CC ejector housing assembly NOTE Ensure that the front and rear pivot pins are located in the pivot holes 1 Use a flat blade screwdriver to release the pivot pin from the...

Page 1341: ...r injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury NOTE All major HCSS BM covers are dealt with in this procedure only remo...

Page 1342: ...ure 3 Front cover removal 5 Hole punch access cover removal remove 2 thumb screws PL 11 60 Item 2 refer to PL 11 60 Item 3 6 Upper left cover removal remove two screws refer to PL 11 60 Item 1 Replace...

Page 1343: ...G Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the top cover rear cover front door and front cover REP 11 1 170 2 Remove bin 1 REP 11 5 170 3 Figure 1 disc...

Page 1344: ...tely 5 5Kg 12lb CAUTION Do not damage the compiler sensor when removing the compiler carriage assembly 5 Figure 3 remove the locking block Figure 3 Locking block removal 6 Fully pull out the BM module...

Page 1345: ...assembly 4 Push the carriage assembly towards the front until the rear belt grip clears the rear frame 2 Push the carriage assembly towards the rear until the front belt grip clears the front frame 3...

Page 1346: ...rs Adjustments Figure 5 Removing the compiler carriage assembly Replacement Reverse the removal procedure to replace the compiler carriage assembly 3 Remove the carriage 1 Tilt the compiler carriage c...

Page 1347: ...rd from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 170 2 Remove bin 0 P...

Page 1348: ...original position and secure with the two top screws 9 Figure 3 remove the compiler staple head assembly Figure 3 Staple head removal 10 Figure 4 remove the SH1 paper sensor 1 Unhook spring 2 Remove 2...

Page 1349: ...oval 11 Disconnect the harness from the staple head Replacement Reverse the removal procedure to replace the staple head assembly 1 Disconnect the sensor harness 2 Press in both tabs at one end and li...

Page 1350: ...achine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the com...

Page 1351: ...e PWB removal Replacement Reverse the removal procedures to replace the carriage PWB Ensure that the harness cover removed in Figure 1 is correctly installed so that it does not obstruct the clearance...

Page 1352: ...pply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS BM top cover rear cover front door and front infill cover...

Page 1353: ...ry WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Un dock the HCSS BM from the machine REP 11 13 170 2 If removing the rear non adjustable castor remove the...

Page 1354: ...the castor Figure 1 Replacement Reverse the removal procedure to install the HCSS BM castors 1 Put two reams of paper at the front or rear of the HCSS BM 2 Tilt the HCSS BM sufficiently to slide the p...

Page 1355: ...em 12 Remove the hole punch motor coupling by pulling from the shaft Replacement Reverse the removal procedure to install the hole punch motor NOTE When replacing the hole punch motor coupling ensure...

Page 1356: ...at can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can caus...

Page 1357: ...rocedure to install the diverter gate 3 Remove two bearings One at each end of the shaft 2 Remove the two E clips One at each end of the shaft 1 Remove 2 screws dis connect the harness and remove the...

Page 1358: ...that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the chad bin 2 Separate the HCSS BM from the machine REP 11 13 170 3 Remove the HCSS BM top co...

Page 1359: ...moval procedure to replace the chad bin sensor actuator and or sensor NOTE Ensure that the spring below the actuator is correctly located on the raised sections of the actuator and chad bin support 1...

Page 1360: ...can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Figure 1 loosen the belt Figure 1 Loosening the belt 3 Figure 2 remove the belt Figure 2 Belt removal 4...

Page 1361: ...injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Figure 1 loosen the belt Figure 1 Loosening the belt 3 Figure 2 remove the belt Figure 2 Belt removal 4 Disconnect the moto...

Page 1362: ...eath or injury Moving parts can cause injury CAUTION Do not show the customer how to un dock the HCSS BM 1 Release the jam clearance latch and fully open the gap between the machine and the HCSS BM 2...

Page 1363: ...ectricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause inju...

Page 1364: ...verter solenoid Figure 3 Removing the solenoid Replacement Reverse the removal procedure to replace the lower diverter solenoid Pivot the solenoid upwards remove the armature and spring 1 Ensure there...

Page 1365: ...s that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover rear cover and upper left cover REP 11 1 170 2 Remove the lower diverter solen...

Page 1366: ...BM flapper motor assembly PL 11 80 Item 28 BM flapper home sensor PL 11 80 Item 12 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off...

Page 1367: ...emoval Replacement The replacement is the reverse of the removal procedure 2 Disconnect PJ565 from the BM flapper roll motor and PJ 587 from the BM flapper roll home sensor 3 Remove the BM flapper ass...

Page 1368: ...machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the r...

Page 1369: ...7 Crank PL 11 84 Item 8 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power co...

Page 1370: ...e 2 remove the BM crease blade motor 1 Remove 4 screws 2 Remove E clip and bearing release the connecting rod 3 Remove circlip rear crank and bearing 4 Remove E clip and bearing release the connecting...

Page 1371: ...t Reverse the removal procedure to replace the BM crease blade motor NOTE Ensure that the mark on the crease blade knob aligns with the arrow on the front infill cover when the crease blade is fully w...

Page 1372: ...do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Remove 4 screws securing the BM PWB mounting plate to the frame allow...

Page 1373: ...the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM mo...

Page 1374: ...ker REP 11 61 170 2 Rotate the crease roll handle 6c fully counter clockwise 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the crease blade knob 6d PL 11 80 Item 4 5 Remove the BM front...

Page 1375: ...p assembly to the bottom of the BM assembly 11 Remove the shaft from the BM backstop assembly Figure 4 Figure 4 Remove the shaft 12 Remove the BM backstop assembly Figure 5 Figure 5 Remove the backsto...

Page 1376: ...re that all of the cable ties are installed and that the harnesses are in the correct position 4 Check that all of the PJ connections and that the link PJ558 on the BM PWB are con nected Figure 7 5 Re...

Page 1377: ...mer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Remo...

Page 1378: ...lectricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause inj...

Page 1379: ...tments Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the BM entry sensor 1 Remove 2 screws 3 Disconnect the sensor harness 4 Remove the baffle 2 Remove 2 screws 5 Remove...

Page 1380: ...motor REP 11 25 170 BM Compiler Motor and Damper Parts List on PL 11 86 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electric...

Page 1381: ...rom the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM...

Page 1382: ...BM backstop idler bracket assembly Figure 3 Idler bracket assembly removal 13 Figure 4 remove the BM backstop belt 1 Press down on the link and release the front tensioner link 2 Press down on the lin...

Page 1383: ...Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while perfo...

Page 1384: ...shaft PL 11 88 Item 19 Upper shaft PL 11 88 Item 20 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine...

Page 1385: ...knob 6d PL 11 80 Item 4 7 Remove the crease roll handle 6c PL 11 80 Item 5 8 Remove the BM front cover PL 11 80 Item 3 9 Remove both staple head covers PL 11 88 Item 14 10 Figure 2 lower the stapler...

Page 1386: ...4 prepare to remove the BM stapler bracket assembly 1 Remove KL clip and pull shaft forward 50 mm 2 inches 3 Compress the spring remove the rear follower and spring 2 Remove 2 E clips and the front f...

Page 1387: ...70 Repairs Adjustments Figure 4 Preparation 13 Figure 5 remove the BM stapler bracket assembly 1 Remove KL clip 4 Release the spring from the side frame 3 Remove 2 E clips 6 Disconnect harnesses and g...

Page 1388: ...11 28 170 Repairs Adjustments Figure 5 Assembly removal Replacement Reverse the removal procedure to replace the BM stapler bracket assembly and components 2 Remove the bracket assembly from the front...

Page 1389: ...cedure illustrates how to remove the rear conveyor belt The proce dure for the front conveyor belt is similar 1 Remove bin 2 by disconnecting the harness removing the thumb screw then lift the bin upw...

Page 1390: ...687 Family REP 11 29 170 Repairs Adjustments Figure 2 Belt removal Replacement Reverse the removal procedure to replace the BM conveyor belts 1 Release the belt from the drive pulley 2 Route the belt...

Page 1391: ...sconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this...

Page 1392: ...e with the BM tamper gear simultaneously To check that the front and rear tampers are correctly aligned perform the following Fully push in the tampers The distance between the end stop on each tamper...

Page 1393: ...er carriage assembly REP 11 2 170 2 Figure 1 remove the compiler carriage cross member Figure 1 Removing the cross member 3 Figure 2 remove the eject housing motor assembly and home sensor Figure 2 Re...

Page 1394: ...d electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 170 CAUTION Do not loose the white plastic worm on the end of the motor spindle It is...

Page 1395: ...affle Assembly Parts List on PL 11 73 Purpose This procedure is used to repair the following components Carriage top baffle PL 11 73 Item 12 Carriage top baffle return spring PL 11 73 Item 13 Top baff...

Page 1396: ...and springs from the baffle Figure 2 Removing the idlers and springs Replacement Reverse the removal procedure to replace the top baffle assembly and components 2 Carefully lever the baffle pivot out...

Page 1397: ...m the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 170 2 Figure 1 im...

Page 1398: ...rom the mounting using a small screwdriver and disconnect the sensor from the harness Replacement Reverse the removal procedure to replace the compiler carriage entry sensor Ensure that the harness co...

Page 1399: ...er supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler sensor REP 11 34 170 2 Refer to REP 11 4 170 rem...

Page 1400: ...ff the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can c...

Page 1401: ...r support removal CAUTION Do not loosen the three red screws that surround the lower support guides 8 Figure 4 remove the support guides 4 places 1 Remove E clip 2 Release the front connecting rod and...

Page 1402: ...ly REP 11 36 170 Repairs Adjustments Figure 4 Support guide removal Replacement Reverse the removal procedure to replace the crease blade assembly 1 Depress the centre of the guide 2 Pull the guide ou...

Page 1403: ...wer cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the carriage PWB REP 11 4 170 2 Figu...

Page 1404: ...eed electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the carriage PWB REP 11 4 170 2 Figure 1 remove transport motor 2 Figure 1 Motor removal 3 Remove 2 nuts to...

Page 1405: ...wer cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the carriage PWB REP 11 4 170 2 Figu...

Page 1406: ...Item 16 Kicker fingers PL 11 75 Item 19 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Discon...

Page 1407: ...ismantle the components of the kicker assembly as necessary 2 Disconnect the ground connector and 3 har nesses 3 Remove screw 4 Pivot the assembly to improve access 5 Remove the E clip slide the tampe...

Page 1408: ...tling Replacement Reverse the removal procedure to replace the kicker assembly components Remove 2 screws to remove the solenoid release the spring from the solenoid armature Release the tabs to remov...

Page 1409: ...tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 170 2 Figure 1 remove the tray hold solenoid Figure 1 Sol...

Page 1410: ...injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or i...

Page 1411: ...Unscrew the traverse shaft from the stapler mount Replacement Reverse the removal procedure to replace the stapler mount and traverse shaft assembly 1 Remove screw and slide out shaft 2 Remove E clip...

Page 1412: ...13 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tome...

Page 1413: ...al procedure to replace the transport shaft assembly and components 2 Remove 3 screws 1 Ensure stapler unit is fully to the front 3 Hold the compiler tray down and slide the transport shaft assembly r...

Page 1414: ...g this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks tha...

Page 1415: ...igure 3 Release bracket 5 Figure 4 if necessary remove the docking release latches 1 Remove 2 screws 2 Release 2 dowels from the holes 3 Remove the cover 1 Snap the lower fitting apart 2 places 2 Twis...

Page 1416: ...tch Figure 5 Switch removal Replacement Reverse the removal procedure to replace the removed components 1 Remove E clip 2 places 2 Push out the pin 2 places using a small screwdriver 3 Remove the latc...

Page 1417: ...14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler ca...

Page 1418: ...the bin 1 assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Figure 1 remove the bin lower support Figure 1 Support removal 3 Figure 2 remov...

Page 1419: ...injury Moving parts can cause injury 1 Remove the bin 1 assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Remove the rear cover REP 11 1 170...

Page 1420: ...city Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover and upper left cover REP 11 1 170 2 Remove the hole punch unit if installed 3 Remove the lower left cov...

Page 1421: ...supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover REP 11 1 170 2 Fold bin 0 to the left to give...

Page 1422: ...the BM eject sensor REP 11 51 170 BM Support Leg and Spring Parts List on PL 11 87 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off...

Page 1423: ...aration 6 Figure 3 remove the right hand support rail Figure 3 Rail removal 7 Figure 4 remove the BM support leg and spring 1 Remove 4 screws 2 Remove 2 screws 1 Push the rail to the rear to release t...

Page 1424: ...re 5 align the pin to accept the E clip Figure 5 Pin alignment 3 Figure 6 insert the E clip 1 Remove the E clip using a small flat screwdriver 2 Slide out the pin 3 Remove the support leg and spring 1...

Page 1425: ...by reversing the removal procedure NOTE Ensure that the 4 screws removed in step 1 of Figure 5 are tightened in their orig inal position by carefully aligning the screw head with the witness marks on...

Page 1426: ...the crease roll nip pressure by fully rotating the crease roll handle 6c counter clockwise 3 Remove the crease blade knob 6d PL 11 80 Item 4 4 Remove the crease roll handle 6c PL 11 80 Item 5 5 Remove...

Page 1427: ...13 Figure 3 remove the upper crease roll Figure 3 Upper crease roll removal 14 Figure 4 remove the lower crease roll and clutch assembly 1 Remove the circlip 2 Remove the upper crease roll gear 3 Remo...

Page 1428: ...nts on the lower crease roll shaft in sequence from 1 to 12 Ensure that the following points are followed Components are orientated correctly as shown in Figure 6 The shallow grooves in the bore of th...

Page 1429: ...nsure that the tabs of the outermost gear keyed clutch plate are not out side of the grooves in the gear Lower crease roll shaft Bearing Shaft keyed clutch plate Gear keyed clutch plate Shaft keyed cl...

Page 1430: ...installation Figure 8 Outermost gear keyed clutch plate e Tighten the screw on the front end of the shaft until it reaches a hard stop f Check that the lower crease roll gear and clutch assembly is se...

Page 1431: ...cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the CC eject housing assembly REP 11 57 170 2 Figure...

Page 1432: ...cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause deat...

Page 1433: ...ft nip springs and nip rolls Figure 3 Nip shaft removal Replacement Reverse the removal procedure to replace the nip shaft nip springs and nip rolls 1 Remove 2 screws 2 Slide the cover to the rear to...

Page 1434: ...power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP...

Page 1435: ...07 4 415 WorkCentre 5687 Family REP 11 55 170 Repairs Adjustments Figure 2 Tyre removal Replacement Reverse the removal procedure to replace the BM pre compile pulley and tyres Remove the tyres from t...

Page 1436: ...ine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear...

Page 1437: ...17 WorkCentre 5687 Family REP 11 56 170 Repairs Adjustments Figure 1 Preparation 7 Figure 2 remove the BM right hand cover 1 Push the BM fully home 2 Remove 3 screws 3 Pull out the BM module fully 4 R...

Page 1438: ...Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carria...

Page 1439: ...Figure 2 Preparation 4 Figure 3 remove the CC eject housing assembly 1 Remove 2 screws marked A release the harness clamp 3 Remove screw release the ground connector 2 Disconnect the motor and sensor...

Page 1440: ...machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the BM...

Page 1441: ...ly push in the BM 10 Remove 4 screws securing the BM PWB mounting plate to the frame allow the PWB and mounting plate to hang down giving access to the rear nip spring and linkage 11 Figure 3 remove t...

Page 1442: ...pring Figure 4 Rear spring removal Replacement Reverse the removal procedure to replace the BM crease roll nip front spring 1 Remove the KL clip 2 Remove the E clip 3 Slide the linkage off the shafts...

Page 1443: ...y WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury...

Page 1444: ...Figure 2 Removing the racks 9 Figure 3 remove the crease roll gate Figure 3 Gate removal 10 Figure 4 remove the grease roll gate front guide 1 Remove E clip and front rack 2 Remove E clip and rear rac...

Page 1445: ...e crease roll gate shaft from the crease roll gate Replacement Reverse the removal procedure to replace the crease roll gate assembly CAUTION Ensure that the crease roll gate shaft is centrally locate...

Page 1446: ...may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity El...

Page 1447: ...he BM paper guide assembly Figure 3 Paper guide assembly removal 9 Figure 4 remove the components from the BM paper guide assembly 1 Remove the E clip then the bearing 1 Remove 4 screws Discon nect th...

Page 1448: ...mantling Replacement Reverse the removal procedure to replace the BM paper guide assembly 1 Release the nip springs to remove the nip shaft and nip rolls 2 Remove E clip and rear latch 3 Remove E clip...

Page 1449: ...tch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts c...

Page 1450: ...remove the BM module Figure 3 Preparation 6 Figure 4 prepare to remove the BM module 1 Remove two screws 2 Route the harness through the frame 3 Disconnect the harness Secure the harness to the harne...

Page 1451: ...s Figure 5 Releasing the slides 1 Pull out the BM module fully 2 Disconnect the ground har ness Secure the harness to the harness retainers 1 Pull up the right side latch to release the slide from the...

Page 1452: ...nt cover when the BM module is removed NOTE The BM module weight is 23 Kg 50 6 lb NOTE The BM catch will spring to the rear when the BM module is removed Refer to Figure 7 8 Figure 6 remove the BM mod...

Page 1453: ...the new BM module Refer to Figure 5 b Install the new BM module onto the existing rails in the HCSS BM 4 Figure 7 prepare to install the BM module Figure 7 Position of the catch 5 Reverse the removal...

Page 1454: ...tricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the BM module REP 11 61 17...

Page 1455: ...e 2 Remove the bracket and the slide rail 5 Figure 3 Remove the two brackets from the slide rail Figure 3 Remove the bracket from the slide rail 1 Remove four screws 2 Cut the four cable ties to relea...

Page 1456: ...move the bracket from the slide rail Replacement 1 Reverse the removal procedure to replace the slide assembly 2 Ensure that all of the cable ties are installed and the harness are in the correct posi...

Page 1457: ...vers are dealt with in this procedure only remove the covers listed for the procedure that you are performing Remove the HVF covers as follows 1 Front door and door support removal Disengage the upper...

Page 1458: ...OTE Remove the PPI unit if fitted See REP 11 82 171 or remove the PPI removable cover PL 11 130 Item 8 Figure 2 Top and PPI Covers 5 Rear cover removal Remove the top cover first then remove 4 screws...

Page 1459: ...4 Figure 4 Vent and Foot Covers NOTE The foot cover is removed if the Tri Folder option is installed Replacement Reverse the removal procedure to reinstall the HVF covers Depending on the installed o...

Page 1460: ...2 Remove the HVF front door REP 11 1 171 3 Remove the HVF top cover REP 11 1 171 4 Remove the HVF front cover REP 11 1 171 5 Remove the rear cover REP 11 1 171 6 Figure 1 At the rear of the HVF discon...

Page 1461: ...assembly Replacement NOTE The ejector unit returns to the home position when the HVF is initialized 1 Slide the stapler assembly into the tray taking care not to trap the earth wire at the rear 2 At t...

Page 1462: ...k the PPI REP 11 82 171 2 Remove the top and rear covers REP 11 1 171 3 Disconnect the links from the tray Figure 1 Figure 1 Link Disconnection 4 Remove the bias spring and pin Figure 1 5 Remove the s...

Page 1463: ...electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause in...

Page 1464: ...r cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 With the machine powered use the PTU or approp...

Page 1465: ...4 171 2 Remove the right side cover REP 11 5 171 3 Remove the door and the front cover REP 11 1 171 4 Remove the front pressing plate finger REP 11 7 171 5 Remove 1 screw and remove the front tamper...

Page 1466: ...171 Reverse the removal procedures to reinstall the ejector assembly When reinstalling the front tamper and the ejector front cover make sure that the correct screws are used and that the screws are...

Page 1467: ...re 1 Pressing Plate Fingers Replacement Reverse the removal procedures to replace the front and rear pressing plate fingers REP 11 8 171 Front and Rear Support Fingers Parts List on PL 11 140 Removal...

Page 1468: ...rear support fingers NOTE Set the front and rear support fingers so that their ends are aligned when extended See Figure 4 With the pressing plate installed set the front and rear support finger align...

Page 1469: ...ctricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the right side cover REP 11 5 171 2 Remove the offset motor and gear assembly Figure 1 Figure 1 Offset Motor and G...

Page 1470: ...forming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Lift the top tray 2 Figure 1 Raise the paper pusher and remove the four stacker idler r...

Page 1471: ...oval WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply...

Page 1472: ...not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not show the customer how to un dock the HVF HVF BM 1 Open the front door 2 Figure 1 release the do...

Page 1473: ...oval WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer suppl...

Page 1474: ...Remove the inboard pivot screw Figure 2 Inboard pivot screw 7 Figure 3 Remove the jam clearance assembly Figure 3 Assembly removal Replacement The replacement procedure is the reverse of the removal p...

Page 1475: ...1 5 171 3 Remove the ejector assembly REP 11 6 171 4 Disconnect 2 PJs and remove the rear tamper assembly Figure 1 Figure 1 Rear Tamper Assembly Replacement CAUTION Check that the Ejector cable harnes...

Page 1476: ...cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out...

Page 1477: ...this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that...

Page 1478: ...harness are correctly positioned in the harness retainers so that harnesses are not damaged when the BM is moved to the extremities of its travel Reverse the removal procedures to replace the BM PWB...

Page 1479: ...h off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts ca...

Page 1480: ...r assembly 1 Remove 4 screws 2 Remove the E clip and bearing release the con necting rod 3 Remove the circlip rear crank and bearing 4 Remove E clip and bearing release the connecting rod 5 Removecirc...

Page 1481: ...g the motor Replacement Reverse the removal procedure to replace the BM crease blade motor NOTE Ensure that the mark on the crease blade knob aligns with the arrow on the front infill cover when the c...

Page 1482: ...ed electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover then the rear cover REP 11 1 171 2 Remove 4 screws securing the BM PWB mounting plate to the f...

Page 1483: ...tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Fi...

Page 1484: ...move the booklet maker REP 11 61 171 2 Rotate the crease roll handle 6c fully counter clockwise 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the crease blade knob 6d PL 11 161 Item 4 5...

Page 1485: ...0 Move the backstop assembly to the bottom of the BM assembly 11 Remove the shaft from the BM backstop assembly Figure 4 Figure 4 Remove the shaft 12 Remove the BM backstop assembly Figure 5 Figure 5...

Page 1486: ...171 BM Entry Roll Parts List on PL 11 161 Purpose This procedure is used to repair the following components BM entry roll pulley PL 11 161 Item 14 BM entry roll PL 11 161 Item 15 Removal WARNING Take...

Page 1487: ...remove the BM Entry Roll Figure 1 Roll removal Replacement Reverse the removal procedure to replace the BM entry roll NOTE Tension the drive belt by loosening then tightening the screw Figure 1 1 Remo...

Page 1488: ...ectricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause inju...

Page 1489: ...REP 11 23 171 Repairs Adjustments Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the BM entry sensor 1 Remove 2 screws 3 Disconnect the sensor harness 4 Remove the baffl...

Page 1490: ...P 11 25 171 BM Compiler Motor and BM Flapper Motor Parts List on PL 11 166 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the elect...

Page 1491: ...the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully...

Page 1492: ...op link removal 12 Figure 3 remove the BM backstop idler bracket assembly Figure 3 Idler bracket assembly removal 1 Press down on the link and release the front tensioner link 2 Press down on the link...

Page 1493: ...List on PL 11 168 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord fr...

Page 1494: ...he BM staple heads 2 Perform ADJ 11 3 171 Stapler Anvil Alignment 1 Remove 2 screws using a 5 5mm socket and ratchet driver 2 Loosen 1 screw using a 5 5mm socket and ratchet driver 3 Using a 5 5mm soc...

Page 1495: ...can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause d...

Page 1496: ...amily REP 11 28 171 Repairs Adjustments 10 Figure 2 lower the stapler bracket Figure 2 Lowering stapler bracket 1 Release the rear fol lower from the slot using a screwdriver 2 Pull the stapler bracke...

Page 1497: ...tch shaft Figure 3 Latch shaft removal 1 Remove KL clip and pull shaft forward 50 mm 2 inches 3 Compress the spring remove the rear follower and spring 2 Remove 2 E clips and the front follower 4 Push...

Page 1498: ...pairs Adjustments 12 Figure 4 prepare to remove the BM stapler bracket assembly Figure 4 Preparation 1 Remove KL clip 4 Release the spring from the side frame 3 Remove 2 E clips 6 Disconnect harnesses...

Page 1499: ...rom the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE The removal procedure illustrates how to remove th...

Page 1500: ...Figure 2 remove the BM conveyor belt Figure 2 Belt removal Replacement Reverse the removal procedure to replace the BM conveyor belts 1 Remove E clip 2 Push out shaft and remove one bearing 3 Push the...

Page 1501: ...RNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Movi...

Page 1502: ...ack guide at the same time Both tamper racks must engage with the BM tamper gear simultaneously To check that the front and rear tampers are correctly aligned perform the following Fully push in the t...

Page 1503: ...can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 At the r...

Page 1504: ...rforming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remov...

Page 1505: ...oving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figur...

Page 1506: ...om the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HV...

Page 1507: ...11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 At the rear of the HVF remove the solenoid arm the K L cl...

Page 1508: ...njury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or inj...

Page 1509: ...3 remove the rear blade support Figure 3 Rear support removal CAUTION Do not loosen the three red screws that surround the lower support guides 1 Remove E clip 2 Release the front connecting rod and b...

Page 1510: ...ectricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injur...

Page 1511: ...ley and the support bracket Remove the circlip and the thrust washer and slide the inner bearing from the shaft Figure 2 Figure 2 Stacker Shaft Front Bearing Replacement Reverse the removal procedures...

Page 1512: ...the front and rear stacker driving belts is the same Support the Bin 1 lift bar if removing the front and rear belts at the same time 1 Remove the front or rear cover to access the front or rear drivi...

Page 1513: ...Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Fig...

Page 1514: ...ly while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1...

Page 1515: ...ve the input roll Figure 3 Input roll removal Replacement The replacement procedure is the reverse of the removal procedure 1 Remove the circlip 2 Slide the pulley and the bush along the shaft 3 Lift...

Page 1516: ...1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Open guide 8a 6 Figure 1 At the fr...

Page 1517: ...cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Remove the punch unit or the punch unit guide as appropriate 6 Figure 1 At the front of the HVF...

Page 1518: ...1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 Remove the circlip and b...

Page 1519: ...HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Open jam clearance guide 5b 6 Figure 1 Remove t...

Page 1520: ...2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 Remove the circlip and the bush Figure 1 Circlip and bush removal...

Page 1521: ...icity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HV...

Page 1522: ...electricity Electricity can cause death or injury Moving parts can cause injury 1 If fitted undock the PPI REP 11 82 171 2 Remove the HVF front door REP 11 1 171 3 Remove the HVF top cover REP 11 1 17...

Page 1523: ...component removal 9 Figure 4 Remove the top exit feed roll Figure 4 Top exit feed roll removal Replacement The replacement procedure is the reverse of the removal procedure 1 Remove the circlip 2 Sli...

Page 1524: ...ment Reverse the removal procedures to replace the compiler paddle motor assembly REP 11 49 171 Compiler Paddle Module Parts List on PL 11 145 Removal WARNING Take care during this procedure Sharp edg...

Page 1525: ...ule downwards Remove the module through the stapler aperture Figure 1 Replacement CAUTION Do not damage or strain the paddle module ribbon cables or connectors Reverse the removal procedures to replac...

Page 1526: ...the removal procedure to replace the BM eject sensor REP 11 51 171 Compiler Paper Pusher Motor Assembly Parts List on PL 11 145 Removal WARNING Take care during this procedure Sharp edges may be pres...

Page 1527: ...he crease roll nip pressure by fully rotating the crease roll handle 6c counter clockwise 3 Remove the crease blade knob 6d PL 11 161 Item 4 4 Remove the crease roll handle 6c PL 11 161 Item 5 5 Remov...

Page 1528: ...13 Figure 3 remove the upper crease roll Figure 3 Upper crease roll removal 14 Figure 4 remove the lower crease roll and clutch assembly 1 Remove the circlip 2 Remove the upper crease roll gear 3 Remo...

Page 1529: ...onents on the lower crease roll shaft in sequence from 1 to 12 Ensure the following points are followed Components are orientated correctly as shown in Figure 6 The shallow grooves in the bore of the...

Page 1530: ...epairs Adjustments Figure 6 Clutch components Lower crease roll shaft Bearing Shaft keyed clutch plate Gear keyed clutch plate Shaft keyed clutch plate Gear keyed clutch plate Lower crease roll gear n...

Page 1531: ...keyed clutch plate does not come off of the shaft during installation Figure 8 Outer gear keyed clutch plate e Tighten the screw on the front end of the shaft until it reaches a hard stop f Check tha...

Page 1532: ...acket and the exit guide plate front and rear screws Figure 1 Figure 1 Stacker Shaft Front Bearing Bracket 4 Remove the pusher driving motor assembly REP 11 51 171 5 Remove the pusher sensor assembly...

Page 1533: ...ure 1 Pusher Sensor Assembly Replacement Reverse the removal procedures to replace the Pusher sensor assembly REP 11 55 171 HVF PSU Assembly Parts List on PL 11 157 Removal WARNING Take care during th...

Page 1534: ...Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover then...

Page 1535: ...August 2007 4 515 WorkCentre 5687 Family REP 11 56 171 Repairs Adjustments Figure 1 Preparation 1 Push the BM fully home 2 Remove 3 screws 3 Fully pull out the BM module 4 Remove 3 screws...

Page 1536: ...e present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electrici...

Page 1537: ...e performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the BM front door and fully pull out the BM 2 Rotate the crease roll handle 6...

Page 1538: ...crews securing the BM PWB mounting plate to the frame allow the PWB and mounting plate to hang down giving access to the rear nip spring and linkage 11 Figure 3 remove the rear lower linkage Figure 3...

Page 1539: ...rs Adjustments 12 Figure 4 remove the rear spring Figure 4 Rear spring removal Replacement Reverse the removal procedure to replace the BM crease roll nip front spring 1 Move the spring to the corner...

Page 1540: ...e present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electric...

Page 1541: ...gure 2 Remove the front and rear crease roll gate racks Figure 2 Removing the racks 9 Figure 3 remove the crease roll gate Figure 3 Gate removal 1 Remove E clip and front rack 2 Remove E clip and rear...

Page 1542: ...sen 3 screws to remove the crease roll gate shaft from the crease roll gate Replacement Reverse the removal procedure to replace the crease roll gate assembly CAUTION Ensure that the crease roll gate...

Page 1543: ...this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that...

Page 1544: ...bearing removal 8 Figure 3 remove the BM paper guide assembly Figure 3 Paper guide assembly removal 1 Remove the E clip then the bearing 2 Remove 4 screws Disconnect the ground harness 3 Pivot the BM...

Page 1545: ...assembly Figure 4 Paper guide dismantling Replacement Reverse the removal procedure to replace the BM paper guide assembly 1 Release the nip springs to remove the nip shaft and nip rolls 2 Remove E cl...

Page 1546: ...BM WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury...

Page 1547: ...Disconnect the harness 4 Figure 3 prepare to remove the BM module Figure 3 Preparation 1 Remove 2 screws 2 Disconnect the harness Secure the harness to the harness retainers 2 Make sure that the top o...

Page 1548: ...e 5 Release the latches Figure 5 Releasing the slides 1 Fully pull out the BM module 2 Disconnect the ground har ness Secure the harness to the harness retainers 1 Pull up the right side latch to rele...

Page 1549: ...nt cover when the BM module is removed NOTE The BM module weight is 23 Kg 50 6 lb NOTE The BM catch will spring to the rear when the BM module is removed Refer to Figure 7 7 Figure 6 remove the BM mod...

Page 1550: ...the new BM module Refer to Figure 5 b Install the new BM module onto the existing rails in the HVF BM 4 Figure 7 prepare to install the BM module Figure 7 Position of the catch 5 Reverse the removal p...

Page 1551: ...ctricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the BM module REP 11 61 1...

Page 1552: ...e 2 Remove the bracket and the slide rail 5 Figure 3 Remove the two brackets from the slide rail Figure 3 Remove the bracket from the slide rail 1 Remove four screws 2 Cut the four cable ties to relea...

Page 1553: ...the bracket from the slide rail Replacement 1 Reverse the removal procedure to replace the slide assembly 2 Ensure that all of the cable ties are installed and the harness are in the correct position...

Page 1554: ...e entry feed motor Set the belt tension ADJ 11 10 171 REP 11 64 171 Bypass Feed Motor Parts List on PL 11 150 Removal WARNING Take care during this procedure Sharp edges may be present that can cause...

Page 1555: ...nsion ADJ 11 10 171 Do not tighten the motor bracket screws fully until the belt is tensioned by the spring REP 11 66 171 Exit Feed Motor Parts List on PL 11 150 Removal WARNING Take care during this...

Page 1556: ...th or injury Moving parts can cause injury 1 Remove the screw and front door hinge pin then move the door from the upper pivot Remove 4 screws and remove the front cover Figure 1 Figure 1 Tri folder F...

Page 1557: ...cement Reverse the removal procedures to replace the Tri Folder install kit assembly REP 11 69 171 Crease Roll Drive Assembly Parts List on PL 11 193 Removal WARNING Take care during this procedure Sh...

Page 1558: ...er Feed Roller and Drive Belt Parts List on PL 11 193 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine...

Page 1559: ...the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can caus...

Page 1560: ...ures to replace the front or rear crease roll spring REP 11 73 171 TF Top Cover and Idler Assemblies Parts List on PL 11 195 Removal WARNING Take care during this procedure Sharp edges may be present...

Page 1561: ...that the correct self tapping screws are used to replace the cover base do not over tighten GP 6 Replace but do not tighten the rear pivot shaft screw Position the cover and torsion spring then fit th...

Page 1562: ...ease roll drive belt tension See REP 11 69 171 Disconnect the diverter and entry gate solenoid PJs NOTE First remove the lower front and rear screws Support the roller assembly and remove the upper fr...

Page 1563: ...e care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performin...

Page 1564: ...njury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or inju...

Page 1565: ...everse the removal procedures to replace the front door and top cover interlock switches and the top access cover sensor REP 11 78 171 TF Entry and Assist Gate Sensors Parts List on PL 11 197 Removal...

Page 1566: ...the PJs and remove the exit sensor Figure 1 Figure 1 Tri Folder Exit Sensor Replacement Reverse the removal procedures to replace the exit sensor REP 11 80 171 Tri Folder PWB Parts List on PL 11 193...

Page 1567: ...ord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the Tri Folder rear cover REP 11 67 171 If...

Page 1568: ...ble surface Figure 1 Figure 1 PPI Undocking Replacement Reverse the undocking procedure to dock the PPI unit to the HVF Lock the PPI onto the HVF by sliding the latch handle towards the front REP 11 8...

Page 1569: ...ket Figure 1 Figure 1 PP Inserter Motor Replacement Reverse the removal procedures to replace the PP Inserter motor Make sure that the correct screws are used to replace the inserter motor GP 6 REP 11...

Page 1570: ...the 4 screws and the bracket then slide the clutch from the shaft NOTE The reverse roll drive idler and the drive belt are not attached to the clutch bracket or the PPI frame Figure 1 Inserter Clutch...

Page 1571: ...res to replace the PPI top cover interlock switch REP 11 88 171 PPI Top Left Door Interlock Switch Parts List on PL 11 175 Removal WARNING Take care during this procedure Sharp edges may be present th...

Page 1572: ...is procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do...

Page 1573: ...of the bottom tray springs 2 Remove the circlip and bearing and remove the tray pivot shaft Rotate the tray to access the sensor bracket Figure 1 Figure 1 Bottom Tray and Sensors 3 Remove the sensor...

Page 1574: ...lace the IDG pickup sensor and top cover REP 11 92 171 PPI Top Left Door and Acceleration Sensor Parts List on PL 11 175 Removal WARNING Take care during this procedure Sharp edges may be present that...

Page 1575: ...1 84 171 3 Remove the pickup roll assembly REP 11 95 171 4 Remove the top cover REP 11 91 171 5 Remove the top inside cover Figure 1 Figure 1 PPI Top and Inside Cover 6 Release the wiring harness clip...

Page 1576: ...ment Reverse the removal procedure to replace the PPI tray down sensor REP 11 95 171 PPI Pickup and Reverse Roller Assemblies Parts List on PL 11 179 Removal WARNING Take care during this procedure Sh...

Page 1577: ...rom the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not remove more than one caster at a time unl...

Page 1578: ...aster Removal 5 Support the HVF frame Remove the screw and stop plate and rotate the caster adjust ment wheel to unscrew the caster from the frame Figure 2 Figure 2 HVF Adjustable Caster Removal Repla...

Page 1579: ...TU PWB assembly REP 11 98 171 PPI Idle Roller Assembly Parts List on PL 11 179 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the e...

Page 1580: ...TE The Pickup and Paper Path sensor bracket may be removed from the idle roller assembly if required Figure 2 Idle Roller Assembly Replacement Reverse the removal procedure to replace the Idle roller...

Page 1581: ...N Do not install the OCT fingers on 65 87 ppm machines 1 Remove the OCT PL 12 10 Item 1 2 Remove the right hand cover PL 8 10 Item 9 3 Remove lug 1 and lug 2 from the rear of the right hand cover Figu...

Page 1582: ...installed Figure 3 Inserting paper CAUTION When the right cover is installed make sure that the OCT fingers extend through the hole in the right hand cover Refer to Figure 4 7 Install the right hand...

Page 1583: ...from the power distribution PWB PJ135 PJ133 PJ131 b Disconnect the following connectors from the image processing PWB PJ103 PJ104 PJ105 PJ109 PJ110 c Remove the cable clamp PL 3 20 Item 10 d Release...

Page 1584: ...ner has a serial number that begins with 3 A 45 55 ppm scanner has a serial number that begins with 5 Refer to Figure 1 for the loca tion of the serial number Ensure that the receptacle on the base of...

Page 1585: ...removal procedure to replace the exposure lamp inverter and fuse 2 When re connecting the ribbon cable into PJ463 the blue band printed on the cable must face to the left when viewed as shown in Figu...

Page 1586: ...document size sen sor 2 is the same as for 1 Replacement 1 Reverse the removal procedure to replace the document size 1 and 2 sensors REP 14 4A DADH Closed Switch 32 55 ppm Parts List on PL 14 25 Remo...

Page 1587: ...rp edges may be present that can cause injury 1 Remove the CVT glass and document glass REP 14 6A 2 Remove the scanner PWB cover PL 14 25 Item 1 Release the document size sensor from the cover REP 14...

Page 1588: ...s cavity can cause image quality defects Do not allow the optics cavity to become contaminated 4 Remove the CVT glass and document glass Figure 1 Replacement CAUTION Careless handling may separate the...

Page 1589: ...igure 1 4 Remove the scan carriage home sensor Figure 1 Figure 1 Scan carriage home sensor Replacement 1 Reverse the removal procedure to replace the scan carriage home sensor 2 Figure 1 when mounting...

Page 1590: ...ent that can cause injury 1 Remove the DADH REP 5 19 2 Remove the user interface assembly REP 2 1 3 Remove the scanner top cover PL 14 20 Item 3 4 Remove the input module angle sensor Figure 1 Figure...

Page 1591: ...te carriage to align with the cut outs in the frame 3 Remove the exposure lamp with the end blocks Figure 1 Figure 1 Releasing lamp fasteners 4 Remove the end blocks from the exposure lamp Figure 2 Fi...

Page 1592: ...left side of the scanner module 3 Remove the scan idler pulleys Figure 1 NOTE Figure 1 and Figure 2 show the rear scan idler pulley The procedure for the front scan idler pulley is similar Figure 1 S...

Page 1593: ...only Figure 2 Figure 2 Motor removal Replacement 1 Re assemble the motor onto the bracket and fully tighten the screws 2 Replace motor bracket assembly into the optics cavity engage the motor pulley w...

Page 1594: ...cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION When moving the scan carriages hold them by the me...

Page 1595: ...Repairs Adjustments Figure 1 Scan cables arrangement Inboard dark cable Outboard silver cable Anchor balls End balls Full rate carriage clamps Half rate scan pulleys Half rate scan pulleys Fixed pulle...

Page 1596: ...ng the anchor ball recess to the top and slightly to the right Check that the half rate carriage is in the start position as in Figure 2 3 Place the outboard silver cable in the position shown in Figu...

Page 1597: ...d position the ribbon cable round the guide on the half rate carriage 13 Slide both carriages fully to the right and install the cable clamps so the cable are under the clamps as shown in Figure 4 Fig...

Page 1598: ...scan carriages hold them by the metal parts only to avoid damaging the lamp or mirrors 1 Remove the outboard scan cable REP 14 12A 2 Figure 1 Remove the scanner motor flywheel Figure 1 Flywheel remov...

Page 1599: ...PJ135 PJ133 PJ131 b Disconnect the following connectors from the image processing PWB PJ103 PJ104 PJ105 PJ225 PJ226 PJ228 c Remove the cable clamp PL 3 10 Item 10 d Release the harnesses from the ima...

Page 1600: ...tacle on the base of the scanner is correctly installed onto the tongue on the machine frame Refer to Figure 2 Screw and spacer 3 Push the scanner towards the rear of the machine 5 Remove the scanner...

Page 1601: ...87 ppm Parts List on PL 14 10 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Ele...

Page 1602: ...from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may...

Page 1603: ...al procedure REP 14 5B Scan Carriage Assembly 65 87 ppm Parts List on PL 14 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while...

Page 1604: ...Alignment of the scan carriage 3 Reconnect the scan carriage ribbon cable 4 Reinstall the PJ cover 5 Reconnect the exposure lamp ribbon cable Ensure that the metal connections face towards the PWB Sec...

Page 1605: ...y 1 Remove the scanner top cover REP 14 2B 2 Remove the scanner motor cover PL 14 16 Item 10 2 screws 3 Figure 1 Prepare to remove the motor Figure 1 Preparation 4 Figure 2 Remove the motor and mounti...

Page 1606: ...the springs and lift out the cables Replacement 1 Figure 1 shows the general arrangement of the scan cables when correctly installed Figure 1 Scan cable arrangement 2 Figure 2 Prepare to install the...

Page 1607: ...hor ball is not installed centrally on the scan cable Figure 4 Mount upper scan cable on the capstan 1 Wind three turns above the anchor point 2 Install the cable around the left rear lower pulley 3 I...

Page 1608: ...gure 5 Installation of the lower scan cable 6 Figure 6 Prepare to install the upper scan cable Figure 6 Installation of the upper scan cable 1 Attach the spring to the cable 3 Install the cable over t...

Page 1609: ...d to secure the anchor balls in the anchor points 10 Reinstall the scan carriage REP 14 5B 11 Perform ADJ 14 2B scan carriage assembly 12 Reinstall the CVT glass and document glass REP 14 3B 13 Reinst...

Page 1610: ...arriage assembly REP 14 5B 2 Remove the scan motor REP 14 6B 3 Secure the scan cables Figure 1 Figure 1 Scan cables and capstan NOTE When removing the scan cables from the pulleys it is not necessary...

Page 1611: ...rse the removal procedures to replace the input module angle sensor 2 When replacing the input module angle sensor ensure that the lugs on the sensor are located in the slot of the frame before tighte...

Page 1612: ...ure 2 Remove the exposure lamp inverter Figure 2 Removal of the exposure lamp inverter Replacement 1 The replacement procedure is the reverse of the removal procedure If the machine had shims installe...

Page 1613: ...the CVT ramp assembly REP 14 3B 2 Remove the scanner PWB cover PL 14 16 Item 9 three screws 3 Remove the scan carriage ribbon cable PL 14 15 Item 4 4 Figure 1 Remove the exposure lamp ribbon harness...

Page 1614: ...rse of the removal procedure 2 Perform ADJ 14 1B Optics Cleaning REP 14 13B Scan Carriage Ribbon Cable 65 87 ppm Parts List on PL 14 15 Removal WARNING Switch off the electricity to the machine GP 14...

Page 1615: ...e customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be pre...

Page 1616: ...August 2007 4 596 WorkCentre 5687 Family REP 14 13B REP 14 14B Repairs Adjustments...

Page 1617: ...can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Ensure that E S D procedures are observed during the removal and installation of the P...

Page 1618: ...ll a USB print PWB or colour scanning enablement PWB Figure 3 NOTE The network controller can have two PWB s installed or no PWB s at all depend ing on the configuration of the machine Figure 3 Removi...

Page 1619: ...the reverse of the removal procedure 2 After a new network controller hard disk drive or motherboard is installed the network controller will have to be Altbooted The devices are paired during the fir...

Page 1620: ...stallation of the disk drive 1 Remove the network controller PL 16 10 from the rear of the machine 2 Remove the front cage on the network controller refer to REP 16 1 3 Remove the network controller d...

Page 1621: ...al registration test pattern 3 Make a copy from the document glass or through the DADH 4 Measure the process direction dimension IQS 8 Magnification 5 Enter dC131 select 05 009 for the DADH adjustment...

Page 1622: ...August 2007 4 602 WorkCentre 5687 Family ADJ 3 1 ADJ 3 2 Repairs Adjustments...

Page 1623: ...y HCSS and HCSS BM Bin 2 Tray HCSS HCSS BM Support Pin HCSS and HCSS BM Upper Exit Cover Nip Rollers HCSS Compiler Carriage Elevator Motor Worm And Gear HCSS and HCSS BM Bin 1 Elevator Motor Worm and...

Page 1624: ...molub grease 777 PL 26 10 Item 20 to lubricate the two areas of the shaft normally located within the bearings 3 Re install the tray 3 takeaway roll assembly REP 8 29 Tray 3 Transport Roll Assembly Pa...

Page 1625: ...8 5 Developer Assembly Main Drive Gear Parts list on PL 9 15 Item 16 NOTE Only perform this lubrication if a new main drive gear is being installed 1 Remove the developer assembly REP 9 2 2 Remove the...

Page 1626: ...m the belt tensioner Apply plastislip grease PL 26 10 Item 8 to the shaft and pulley bore Re assemble the pulley and E clip on the belt ten sioner 4 Clean off the old lubricant and any contamination f...

Page 1627: ...1 Remove the HCSS rear cover REP 11 1 130 2 Figure 7 use plastislip grease PL 26 10 Item 8 to lubricate the worm and gear Figure 7 Worm and gear lubrication 3 Re install the HCSS rear cover REP 11 1...

Page 1628: ...CSS Tamper Assembly 1 Remove the 1K LCSS top cover REP 11 1 120 or the 2K LCSS top cover REP 11 1 110 2 Figure 9 use plastislip grease PL 26 10 Item 8 to lubricate the tamper assembly NOTE The lubrica...

Page 1629: ...11 78 HCSS BM bin1 1 Remove the lower tray support part of REP 11 35 130 or REP 11 46 170 2 Figure 11 use plastislip grease PL 26 10 Item 8 to lubricate the lower tray support Figure 11 Lower tray sup...

Page 1630: ...M Support Pin 1 Open the BM front door 2 Fully pull out the BM unit 3 Figure 13 use plastislip grease PL 26 10 Item 8 to lubricate the BM support pin Figure 13 Support pin lubrication 4 Fully push in...

Page 1631: ...iler Carriage Elevator Motor Worm And Gear Parts list on PL 11 44 1 Remove the HCSS rear cover REP 11 1 130 2 Figure 15 use plastislip grease PL 26 10 Item 8 to lubricate the worm and gear Figure 15 W...

Page 1632: ...rication 3 Re install the HCSS BM rear cover REP 11 1 130 or REP 11 1 170 HCSS and HCSS BM CC Tray Hold Solenoid Lever and Ramp Parts list on PL 11 49 HCSS PL 11 75 HCSS BM 1 Remove the compiler carri...

Page 1633: ...using nip rollers Figure 18 Preparation 5 Figure 19 use plastislip grease PL 26 10 Item 8 to lubricate the eject housing nip rollers Figure 19 Nip roller lubrication 6 Reverse the procedure to replace...

Page 1634: ...1 54 170 HCSSBM CC Paddle Roll Motor Worm and Gear Parts list on PL 11 47 HCSS PL 11 73 HCSS BM 1 Remove the HCSS top cover REP 11 1 130 or the HCSSBM top cover REP 11 1 170 2 Enter dC330 code 11 021...

Page 1635: ...components 1 Remove 2 springs Lift out the shaft complete with nip rollers 2 Slide a nip roller along the shaft apply grease to the shaft and slide the nip roll back into position repeat for the other...

Page 1636: ...August 2007 4 616 WorkCentre 5687 Family ADJ 4 1 Repairs Adjustments...

Page 1637: ...make sure all components removed in the repair proce dure are installed correctly NOTE The same adjustment applies to the feed motor and the CVT motor This procedure shows how to adjust the feed motor...

Page 1638: ...standoffs include the CVT roll bearings PL 5 25 Item 4 and PL 5 25 Item 13 1 Check the height of the DADH The two standoffs touch the CVT glass when the DADH is closed Figure 1 Check that the DADH is...

Page 1639: ...alance Adjust the two counterbalances 1 If the height of the DADH is wrong adjust the counterbalances Figure 3 Figure 3 Counterbalances 2 If mis registration is found after the DADH is set to the corr...

Page 1640: ...rform the steps that follow 1 Use a brush to clean the document length sensors PL 5 35 Item 8 2 Open the DADH top cover 3 Use a dry micro fiber wiper or brush to clean the document path area top and b...

Page 1641: ...s Cleaning Pro cedure 32 55 ppm or ADJ 14 1B Optics Cleaning Procedure 65 87 ppm Figure 1 Retard roll position ADJ 5 5 DADH Registration Adjustment Parts List on PL 5 10 Purpose To measure and adjust...

Page 1642: ...o not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE If a new document pad is installed make sure that the protective paper is removed from the adhesive pads...

Page 1643: ...essary perform the Adjustment Adjustment WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity...

Page 1644: ...August 2007 4 624 WorkCentre 5687 Family ADJ 5 7 Repairs Adjustments...

Page 1645: ...arts can cause injury WARNING Do not break the glass Broken glass can cause injury CAUTION The ROS window is secured by 2 clips 1 at the front and 1 at the rear If too much pressure is applied when cl...

Page 1646: ...cover is replaced 1 Remove the ROS REP 6 1 2 Remove the top cover from the ROS 5 torx head screws CAUTION Do not attempt to clean the ROS laser diode 3 Refer to Figure 1 Refer to Cleaning Methods Insp...

Page 1647: ...o not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Pull out the tray to be adjusted and remove the paper from the tray 2 Push in the retaining clips and remov...

Page 1648: ...tre 5687 Family ADJ 7 1 Repairs Adjustments Figure 3 Set the paper tray guide to 8 5 x 11 size 4 To lock the paper tray guide in position push the retaining clips in the reverse direction as shown in...

Page 1649: ...ause injury 1 Open tray 5 door and allow the tray to lower and remove the paper stack 2 Adjust the paper guide to the required paper size Figure 1 To set the paper tray guide to A4 A3 paper size move...

Page 1650: ...and tray 5 should be equal at the front and the rear This is the nominal position for tray 5 and the image registration and hole punching should need little or no correction NOTE Before each adjustme...

Page 1651: ...performing this adjustment return the NVM values for tray 5 to the nominal values Adjustment Make a sample print and determine which way and how far the tray needs to be moved After the adjustment is...

Page 1652: ...bracket Figure 4 Figure 4 Secure the docking pin bracket 4 Make sample prints and check the top edge registration 5 Enter dC604 Registration Setup Procedure and set the top edge registration 6 If the...

Page 1653: ...August 2007 4 633 WorkCentre 5687 Family ADJ 8 1 Repairs Adjustments ADJ 8 1 Registration Setup Purpose To measure and adjust image to paper registration Refer to dC604 Registration Setup...

Page 1654: ...August 2007 4 634 WorkCentre 5687 Family ADJ 8 1 Repairs Adjustments...

Page 1655: ...r path 4 45 87 ppm Clean the transfer detack corotron Perform the following a Press the Access button on the UI to enter the tools login window b Select the Xerographic Module Cleaning routine Repeat...

Page 1656: ...verage image density grey level measured on a grey scale 0 black 255 white of the shadow and highlight is measured to obtain two respective averages If the average for either the highlight or shadow i...

Page 1657: ...PL 9 15 Item 2 Place the developer module left side down on a suitable surface 2 Check the shutter assembly seal for damage Figure 2 If necessary install a new shutter assembly PL 9 15 Item 20 3 Remov...

Page 1658: ...the magnetic roll is shown in Figure 4 Figure 3 Developer removal Check the seal for torn fabric broken edges and delamination from the main fabric 1 Hold the tool against the rear edge of magnetic r...

Page 1659: ...UTION Ensure the developer is evenly distributed across the magnetic seal Too much developer will cause beads on prints too little will not form a good seal 4 Use a flat edge of the tool to distribute...

Page 1660: ...E Two scoops of developer is the optimum amount to form a good seal Do not use more than three scoops 6 An example of a good magnetic seal is shown in Figure 7 Figure 7 A good magnetic seal 1 Distribu...

Page 1661: ...front of the xerographic module as far as it will go and then pushing it fully home Repeat nine times 4 45 87 ppm Clean the charge scorotron Perform the following a Press the Access button on the UI...

Page 1662: ...est pattern 15 on the platen glass and make one copy 6 If the copy has poor shadows then go to the next step If the copy has good shadows then go to the Poor Highlights Adjustment 7 Enter dC131 NVM Re...

Page 1663: ...August 2007 4 643 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments Figure 1 Test pattern 15...

Page 1664: ...August 2007 4 644 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments...

Page 1665: ...e screw on each belt clamp and adjust the position they sit on the belts to level the tray Lock the clamps 4 Re install the bin 1 motor refer to REP 11 5 110 5 Switch on the machine GP 14 6 Enter dC33...

Page 1666: ...ch assembly a short distance to access the spacer if installed refer to Figure 2 The following settings can be made NOTE If the spacer cannot be found suitable washers up to a total thickness of 2 mm...

Page 1667: ...be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and chec...

Page 1668: ...August 2007 4 648 WorkCentre 5687 Family ADJ 11 4 110 Repairs Adjustments...

Page 1669: ...performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the bin 1 elevator motor refer to REP 11 5 120 2 Move bin 1 to the lowest po...

Page 1670: ...be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and chec...

Page 1671: ...List on PL 11 36 Purpose To optimize the position of the hole punch Check 1 Ask the customer which trays are used to feed from for hole punching 2 Load the indicated trays with A4 8 5x11 inch paper 3...

Page 1672: ...rive Belt Tensioning Purpose To set the tension of directly or indirectly driven belts that are tensioned by a spring attached to the motor Check 1 The shafts and pulleys are installed and properly lo...

Page 1673: ...on Parts List on PL 11 66 Purpose To optimize the position of the hole punch Check 1 Ask the customer which trays are used to feed from for hole punching 2 Load the indicated trays with A4 8 5x11 inch...

Page 1674: ...y re load the paper trays as they were before the adjustment was performed ADJ 11 3 170 Stapler Anvil Alignment Parts List on PL 11 88 Purpose To ensure the correct alignment of the stapler anvil to t...

Page 1675: ...the bottom of the BM module If parts need to be retrieved from the bottom of the BM module it may be necessary to tilt the whole HCSS BM to make the loose parts slide to the centre of the base from w...

Page 1676: ...the staple clinch 1 Rotate the stapler gear counterclockwise to begin closing the stapler 2 Continue to rotate the stapler gear so that the two protrusions on the tool engage with the depressions in...

Page 1677: ...pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the BM front cover PL 11 80 Item 3 5 Re install the crease blade k...

Page 1678: ...3 Blade loosening 12 Fully insert the crease blade by turning the crease blade knob 6d PL 11 80 Item 4 to the right until the arrow points down 13 Figure 4 set the crease blade in the correct positio...

Page 1679: ...hten the six remaining crease blade clamp screws refer to Figure 3 16 Remove both crease blade setup tools and return them to the storage position 17 Install all of the removed components and check th...

Page 1680: ...hin 0 5mm 0 02 inch of the sheet edge without touching the sheet the NVM value will need to be increased to move the tampers closer together perform the adjustment If the tampers are in the correct po...

Page 1681: ...0 5mm 0 02 inch of the sheet edge without touching the sheet do the following a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA...

Page 1682: ...PL 11 80 Item 8 fully open the paper guide PL 11 80 Item 7 3 Enter dC330 code 11 065 BM Backstop Motor select Start allow the backstop to raise to the receive position where it will pause select Stop...

Page 1683: ...ect Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 003 BookMkrCompileOff set g Select Read Write and increase the original value by 80 h Select Save select OK select...

Page 1684: ...crease the value by 80 h Select Save select OK select Close select Exit i Re install the BM right hand cover if removed in step 5 4 When the compiling position is correct switch the machine off then o...

Page 1685: ...DFA f Select 12 004 BookMrkStapleOffset g Select Read Write h Enter the new value to correct the error found during the check i Select Save then OK j Select 12 005 BookMrkFoldOffset k Select Read Wri...

Page 1686: ...from the fold If necessary perform the adjustment Adjustment 1 Slide out the booklet maker and locate the adjustment screw on the booklet backstop Figure 1 2 Use a 2 5 mm allen head driver and turn t...

Page 1687: ...t be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and che...

Page 1688: ...August 2007 4 668 WorkCentre 5687 Family ADJ 11 10 170 Repairs Adjustments...

Page 1689: ...procedure is to place the fold in the correct position on 8 5 x 11 inch and A4 paper Check 1 Ensure that the tri folder is at the same height as the HVF Figure 3 2 Run a copy job 4 sheets and check t...

Page 1690: ...eck that the fold is parallel to the edge of the paper Adjust at the front or rear to set the fold parallel to the edge of the paper Figure 3 Tri folder height adjuster At the front Loosen the screw a...

Page 1691: ...r cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury moving parts can cause injury WARNING Take care during this procedure Sharp e...

Page 1692: ...spacer or clamp plate Figure 3 as they can fall to the bottom of the BM module If parts need to be retrieved from the bottom of the BM module it may be necessary to tilt the whole HVF BM to make the l...

Page 1693: ...the two protrusions on the tool engage with the depressions in the anvil Move the anvil if necessary using the two clamp screws 3 Continue to rotate the stapler gear until the anvil is tightly clampe...

Page 1694: ...apler fully by use of the stapler gear Figure 3 then remove the alignment tool 7 Perform the adjustment on the other stapler anvil if necessary 8 Check the operation of the stapler by making a few sta...

Page 1695: ...BM module 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the BM front cover PL 11 161 Item 3 5 Re install the crease blade knob and cre...

Page 1696: ...he crease blade screws Figure 3 Blade loosening 12 Fully insert the crease blade by positioning the crease blade knob 6d PL 11 80 Item 4 with the arrow in the down position 1 Lift the gate to the high...

Page 1697: ...row in the up position 15 Tighten the six remaining crease blade clamp screws refer to Figure 3 16 Remove both crease blade setup tools and return them to the storage position 17 Install all of the re...

Page 1698: ...e without touching the sheet the NVM value will need to be increased to move the tampers closer together perform the adjustment If the tampers are in the correct position within 0 5mm 0 02 inch of the...

Page 1699: ...sheet edge without touching the sheet do the following a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 006 BookMkr...

Page 1700: ...release the jam clearance handle PL 11 161 Item 8 fully open the paper guide PL 11 161 Item 7 3 Enter dC330 code 11 065 BM Backstop Motor select Start allow the backstop to raise to the receive positi...

Page 1701: ...a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 003 BookMkrCompileOff set g Select Read Write and increase the or...

Page 1702: ...crease the value by 80 h Select Save select OK select Close select Exit i Re install the BM right hand cover if removed in step 5 4 When the compiling position is correct switch the machine off then o...

Page 1703: ...DFA f Select 12 004 BookMrkStapleOffset g Select Read Write h Enter the new value to correct the error found during the check i Select Save then OK j Select 12 005 BookMrkFoldOffset k Select Read Wri...

Page 1704: ...perform the adjustment Adjustment 1 Slide out the booklet maker and locate the adjustment screw on the booklet backstop Figure 1 2 Use a 2 5 mm allen head driver and turn the adjustment screw as follo...

Page 1705: ...screw must be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulle...

Page 1706: ...ed and properly located 2 The drive belt is undamaged and correctly routed 3 The tensioning spring is fitted between the idler bracket and frame locating point Adjustment 1 Figure 1 shows a typical ar...

Page 1707: ...Wash your hands c Carefully clean the mirrors using a dry micro fiber wiper PL 26 10 Item 13 It may be necessary to use a cleaning cloth dampened with film remover PL 26 10 Item 4 on stubborn contami...

Page 1708: ...August 2007 4 688 WorkCentre 5687 Family ADJ 14 1A Repairs Adjustments...

Page 1709: ...lightly to allow the flag to enter the gap in the scan carriage home sensor b Wash your hands c Carefully clean the exposure lamp the top of the full width array and the mirror with a micro fiber wipe...

Page 1710: ...er supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Gently move the carriage away from the alignment stops 2 Loosen the...

Page 1711: ...pply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the DADH REP 5 19 2 Remove the scanner top cover REP 14 2B 3 Remov...

Page 1712: ...August 2007 4 692 WorkCentre 5687 Family ADJ 14 3B Repairs Adjustments...

Page 1713: ...rt 65 87 ppm 5 40 PL 8 20 Duplex Transport 65 87 ppm 5 41 PL 8 22 Duplex Transport 32 55 ppm 5 42 PL 8 25 Tray 1 and 2 Paper Feed Assembly 1 of 2 5 43 PL 8 26 Tray 1 and 2 Paper Feed Assembly 2 of 2 5...

Page 1714: ...Components 5 120 PL 11 110 1K LCSS Paper Entry Transport 5 121 PL 11 112 1K LCSS Tamper Assembly 5 122 PL 11 114 1K LCSS Ejector Assembly 5 123 PL 11 116 1K LCSS Staple Head Assembly 5 124 PL 11 118...

Page 1715: ...Removal Kits PL 31 10 Maintenance Installation Removal Kits 1 of 4 5 169 PL 31 11 Maintenance Installation Removal Kits 2 of 4 5 170 PL 31 12 Maintenance Installation Removal Kits 3 of 4 5 171 PL 31...

Page 1716: ...August 2007 5 4 WorkCentre 5687 Family Parts Lists...

Page 1717: ...XCL REP 1 9 4 Shield Not Spared 5 105K29981 HVPS 32 38 ppm REP 1 10 105K29992 HVPS 45 87 ppm REP 1 10 6 Locking screw Not Spared 7 Door interlock switch S01 300 Not Spared REP 1 8 8 On Off switch Not...

Page 1718: ...7 United Kingdom 65 87 ppm 152S06400 USSG XCL 32 55 ppm 152S06401 USSG XCL 65 87 ppm 152S06410 Europe 32 55 ppm 152S06413 Europe Alternate 32 55 ppm 152S06406 Europe 65 87 ppm 152S06415 Denmark 32 55...

Page 1719: ...assembly Not Spared USSG XCL REP 2 1 2 848E00160 Name plate 3 UI Harness REF PL 14 10 Item 9 4 650K25270 Overlay label kit French Canadian 5 123K07760 User interface touch screen REP 2 2 6 960K34364 U...

Page 1720: ...2 1 2 650K25260 Overlay label kit French Canadian 3 962K63570 User interface harness REF PL 14 20 Item 9 4 Ferrite Not Spared 5 056P03229 Name plate 848E00170 Name plate Alternate 6 123K07760 User in...

Page 1721: ...harness REF PL 14 16 Item 7 8 960K41301 Software module REP 3 3 9 Image processing PWB scanner PWB harness REF PL 14 16 Item 6 10 Cable clamp Not Spared 11 Image processing PWB module UI harness REF...

Page 1722: ...harness P O PL 3 11 Item 11 5 815E34820 Firewire PWB mounting bracket REP 3 2 6 960K34080 Riser PWB REP 3 2 7 960K34750 Firewire PWB NOTE REP 3 2 8 Vend adaptor P O PL 3 11 Item 1 USSG XCL 9 Locking s...

Page 1723: ...P O PL 3 15 Item 12 3 960K34080 Riser PWB REP 3 2 4 960K35010 Foreign interface PWB 5 Foreign interface harness P O PL 3 15 Item 12 6 960K34750 Firewire PWB REP 3 2 7 Not used 8 Vend adaptor P O PL 3...

Page 1724: ...Item 13 8 960K41301 Software module REP 3 3 9 Image processing module CCD PWB harness REF PL 14 25 Item 5 10 Cable clamp Not Spared 11 Image processing module User interface harness REF PL 14 20 Item...

Page 1725: ...bly REP 4 2B NOTE 7 Ozone fan REF PL 9 25 Item 1 8 130E10530 Waste toner door switch S09 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 4 10 Item 1 11 Auger damper kit P O PL 31 12 Item 5 R...

Page 1726: ...drive gear pulley assembly REP 4 3B 11 Bearing P O PL 4 12 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 4 10 Item 1 14 Support plate P O PL 4 10 Item 1 15 807E05670 Registration transport...

Page 1727: ...bly 32 38 ppm NOTE REP 4 2A 127K55420 Main drive motor and PWB assembly 45 55 ppm NOTE REP 4 2A 7 Ozone fan REF PL 9 25 Item 1 8 130E10530 Waste toner door switch S09 380 9 114E18630 Fuser connector a...

Page 1728: ...740 Main drive belt REP 4 3A 10 007K13200 Fuser drive gear REP 4 3A 11 Bearing P O PL 4 17 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 4 15 Item 1 14 807E05670 Registration transport dri...

Page 1729: ...Communication power cable 7 Harness support P O PL 5 10 Item 9 8 Top cover REF PL 5 20 Item 15 9 084K35920 DADH complete 32 38 ppm REP 5 19 ADJ 5 2 ADJ 5 5 084K35930 DADH complete 45 87 ppm REP 5 19 A...

Page 1730: ...0 Top cover interlock switch S05 305 12 019E67980 Document present sensor actuator 13 130K73890 Document present sensor Q05 310 14 125E00430 Static eliminator 15 Gear P O PL 5 15 Item 26 16 127K53770...

Page 1731: ...ion spring silver P O PL 5 20 Item 17 9 029E37810 Latch pin 10 Spring plate P O PL 5 20 Item 17 11 130K73960 Takeaway sensor Q05 335 REP 5 8 12 130K73970 CVT Sensor Q05 350 REP 5 8 13 Sensor support P...

Page 1732: ...nt CVT roll bearing 5 059K58930 CVT Roll REP 5 15 6 022E25061 Pre scan idler 7 Base P O PL 5 10 Item 9 8 Shaft Not Spared 9 127K53780 CVT Motor MOT05 030 ADJ 5 1 10 CVT Motor tension spring silver P O...

Page 1733: ...fle assembly complete 32 38 ppm REP 5 5 6 022E25061 Post scan idlers 7 806E19680 Shaft 8 059K50770 Exit roll idlers 32 38 ppm REP 5 18 9 Bearing P O PL 5 30 Item 5 10 Document finger P O PL 5 30 Item...

Page 1734: ...sensor 1 Q05 315 DADH Length sensor 2 Q05 320 REP 5 9 Alternate 9 Lower cover right P O PL 5 35 Item 18 45 87 ppm 10 115K02160 Static eliminator large 11 103K01510 Document width sensor Q05 325 REP 5...

Page 1735: ...m 1 3 Counter balance P O PL 5 40 Item 2 4 004E22000 Document pad P O PL 5 40 Item 2 5 Counterbalance support Not Spared 6 Document cover bracket Not Spared 7 003K20000 Thumbscrew 8 LH Adaptor plate P...

Page 1736: ...ommet REF PL 14 10 Item 7 65 87 ppm REF PL 14 20 Item 7 32 55 ppm 4 ROS P O PL 31 11 Item 12 32 38 ppm ROS P O PL 31 11 Item 12 45 55 ppm ROS P O PL 31 11 Item 12 65 87 ppm 5 ROS Power distribution PJ...

Page 1737: ...0 Item 7 9 Paper size cam P O PL 7 10 Item 7 10 Retaining plate Not Spared 11 Paper guide Not Spared 12 MAX Fill label P O PL 7 10 Item 4 13 Tray 1 and 2 paper lift plate P O PL 7 10 Item 1 14 059K592...

Page 1738: ...REP 8 14 10 012K05690 Tray 3 elevator cable assembly REP 7 4 11 012K05701 Tray 4 elevator cable assembly REP 7 4 12 849E21140 Pulley carrier 13 Not used 14 004K07330 Tray 4 elevate damper assembly REP...

Page 1739: ...clip kit P O PL 31 13 Item 9 7 Retainer clip Wide 6 off P O PL 7 17 Item 6 8 Retainer clip Narrow 2 off P O PL 7 17 Item 6 9 Side edge flexure spring Not Spared 10 Paper tray guide Not Spared ADJ 7 1...

Page 1740: ...tor motor MOT07 040 REP 7 3 2 960K41520 HCF control PWB REP 7 10 3 019E63410 Switch holder 4 130E10570 Tray 3 home switch S07 303 Tray 4 home switch S07 304 REP 7 9 5 Tray 3 feed sensor Q08 103 REF PL...

Page 1741: ...1 802K48781 Rear cover 2 848K12270 Left cover 3 017K03771 Castor locking 4 848E17500 Tray 4 front cover 5 848E17490 Tray 3 front cover 6 826E20970 Screw M6 x 30 7 802K48770 Right cover 8 Cover infill...

Page 1742: ...ray P O PL 7 30 Item 1 27 13 809E84190 Ground spring 14 Feed head top cover P O PL 7 30 Item 5 15 Feed roll P O PL 7 30 Item 21 REP 8 21 16 Nip roll P O PL 7 30 Item 5 17 Left hand door cover P O PL 7...

Page 1743: ...ption 1 Stand unit complete Not Spared 2 076K03820 Front door NOTE 3 017K03771 Castor locking 4 802K48770 Left cover Right cover 5 802K48781 Rear cover 6 Stand base Not Spared 7 826E20970 Screw M6x30...

Page 1744: ...de assembly P O PL 7 60 Item 1 5 Front door latch P O PL 7 60 Item 1 6 110E20570 Front door interlock switch S07 306 7 Interlock switch plate Not Spared 8 848K19110 Front cover 9 802E82351 Rear cover...

Page 1745: ...ot Spared 6 Docking latch P O PL 7 62 Item 16 7 Docking latch spring P O PL 7 62 Item 16 8 Docking latch bracket P O PL 7 62 Item 16 9 Docking latch main bracket P O PL 7 62 Item 16 10 Docking latch t...

Page 1746: ...07 372 2 Handle latch Not Spared 3 Latch spacer Not Spared 4 Slide latch Not Spared 5 Spring leaf Not Spared 6 Rear guide P O PL 7 64 Item 12 7 Front guide assembly Not Spared 8 038E34401 Guide strip...

Page 1747: ...Spared 8 960K35024 Control PWB 9 130K75510 Stack down sensor Q07 405 REP 7 15 10 Standoff Not Spared 11 Tray level drive gear clip Not Spared 12 110E06961 Upper limit switch S07 412 REP 7 17 13 Rear e...

Page 1748: ...0 Cork pad 8 Tray lift top cover Not Spared 9 Lift plate crash bar actuator 2 Not Spared 10 Lift plate crash bar actuator 1 Not Spared 11 Crash bar actuator spring Not Spared 12 Tray level drive gear...

Page 1749: ...r 2 014E48330 Rear cover standoff 3 802E93210 Left hand cover 4 802E93201 Right hand cover 5 Filter Not Spared 6 Filter cover Not Spared 7 826E26991 Thumbscrew 8 Work shelf P O PL 8 10 Item 11 9 Work...

Page 1750: ...11 Item 10 2 Grill P O PL 8 11 Item 10 3 Paper path cooling fan 1 P O PL 8 11 Item 10 4 Cooling duct P O PL 8 11 Item 10 5 Foam seal P O PL 8 11 Item 10 6 Paper path cooling fan 2 P O PL 8 11 Item 10...

Page 1751: ...roll assembly REP 8 26 10 Jam clearance knob P O PL 8 15 Item 1 11 Gear 26T P O PL 8 15 Item 1 12 Spring arm P O PL 8 15 Item 1 13 Torsion spring P O PL 8 15 Item 1 14 Gear 28T P O PL 8 15 Item 1 15...

Page 1752: ...learance knob P O PL 8 17 Item 1 11 Gear 26T P O PL 8 17 Item 1 12 Spring arm P O PL 8 17 Item 1 13 Torsion spring P O PL 8 17 Item 1 14 Gear 28T P O PL 8 17 Item 1 15 Ring pitch P O PL 8 17 Item 1 16...

Page 1753: ...8 20 Item 1 REP 8 8 4 130E12070 Duplex sensor Q08 160 REP 8 32 5 003K19590 Jam clearance latch 6 Spring P O PL 8 20 Item 1 7 Nip roll shaft P O PL 8 20 Item 1 8 127K53550 Duplex motor MOT08 060 REP 8...

Page 1754: ...belt 285T P O PL 8 22 Item 1 REP 8 8 4 130E12070 Duplex sensor Q08 160 REP 8 32 5 003K19590 Jam clearance latch 6 Spring P O PL 8 22 Item 1 7 Nip roll shaft P O PL 8 22 Item 1 8 127K53190 Duplex motor...

Page 1755: ...PL 8 26 Item 1 2 023E31270 Transport drive belt REP 8 12 3 Pulley Not Spared 4 020E48680 Pulley idler 5 127K61840 Transport roll drives motor MOT08 025 REP 8 18 6 Rear transport roll bearing Not Spar...

Page 1756: ...26 Item 1 REP 8 1 3 059K59240 Roll assembly 4 Retard roll P O PL 8 26 Item 3 5 Feed Nudger roll assembly P O PL 8 26 Item 3 6 127K61850 Tray 1 Feed elevator motor MOT08 010 MOT08 020 7 130E12130 Tray...

Page 1757: ...motor MOT08 045 65 87 ppm REP 8 10 8 127K56490 Tray 3 and 4 non conductive transport drive gear 32 55 ppm REP 8 11 9 Transport drive belt P O PL 8 35 Item 16 10 Flange P O PL 8 35 Item 16 11 Pulley P...

Page 1758: ...t Spared 4 Tray 4 paper feeder P O PL 8 31 Item 1 5 Shaft P O PL 8 31 Item 11 6 022E26620 Bearing P O PL 8 31 Item 11 7 022E26640 Idler roll P O PL 8 31 Item 11 8 Spring P O PL 8 31 Item 11 9 Tray 4 f...

Page 1759: ...4 Flange P O PL 8 35 Item 15 5 Pulley P O PL 8 35 Item 15 6 023E24440 Drive belt 7 Drive coupling P O PL 8 35 Item 16 8 022E26640 Idler roll 9 059K50120 Shaft transport P O PL 8 35 Item 15 REP 8 30 1...

Page 1760: ...ot Spared 6 Not used 7 Drive belt Not Spared REP 8 33 8 Upper limit actuator spring Not Spared 9 Upper limit actuator Not Spared 10 Belt tensioner Not Spared 11 Belt tensioner spring Not Spared 12 Not...

Page 1761: ...P O PL 8 45 Item 10 12 Retard clutch P O PL 8 45 Item 10 13 One way pulley clutch P O PL 8 45 Item 10 14 Take away roller P O PL 8 45 Item 10 REP 8 38 15 Bearing P O PL 8 45 Item 10 16 Clutch P O PL...

Page 1762: ...008R12896 Waste toner bottle 2 Waste toner full sensor Q09 350 Not Spared REP 9 4 3 802E93280 Waste toner door REP 9 1 4 003E77450 Strap NOTE 5 803E03180 Hinge block 6 Waste toner door switch S09 380...

Page 1763: ...Speed nut P O PL 9 15 Item 2 11 Sleeve P O PL 9 15 Item 24 12 Not used 13 Out of toner sensor kit P O PL 31 13 Item 8 14 Push on fastener P O PL 9 15 Item 24 15 Spring P O PL 9 15 Item 24 16 807E09950...

Page 1764: ...sed 10 Not used 11 Stepped washer Not Spared 12 Washer Not Spared 13 Out of toner sensor kit P O PL 31 13 Item 8 14 Push on fastener P O PL 9 17 Item 23 15 Spring P O PL 9 17 Item 23 16 Sleeve P O PL...

Page 1765: ...Q09 370 6 055E54960 Erase lamp support 7 Xerographic module latch P O PL 9 20 Item 17 REP 9 6 8 Transfer Detack corotron NOTE 1 ADJ 9 1 9 113K03330 Transfer Detack harness 10 802E87940 Pivot plate 11...

Page 1766: ...370 6 055E54960 Erase lamp support 7 Xerographic module latch P O PL 9 22 Item 18 REP 9 6 8 504K12310 Transfer Detack corotron NOTE 1 ADJ 9 1 9 113K03330 Transfer Detack harness REP 9 8 10 Not used 1...

Page 1767: ...5 Ozone Fan and Photoreceptor Fan Item Part Description 1 127K42790 Ozone fan REP 9 3 2 054E33050 Ozone duct 3 053K04960 Ozone filter 4 Magnet P O PL 9 25 Item 2 5 Photoreceptor duct P O PL 9 25 Item...

Page 1768: ...31 13 Item 22 5 Fuser latch P O PL 10 8 Item 10 REP 10 10 6 Fuser latch pin P O PL 10 8 Item 10 7 Spring P O PL 10 8 Item 10 8 Latch stop P O PL 10 8 Item 10 9 Screw P O PL 10 10 Item 10 10 Fuser latc...

Page 1769: ...1 13 Item 22 5 Fuser latch P O PL 10 10 Item 10 REP 10 10 6 Fuser latch pin P O PL 10 10 Item 10 7 Spring P O PL 10 10 Item 10 8 Latch stop P O PL 10 10 Item 10 9 Screw P O PL 10 10 Item 10 10 Fuser l...

Page 1770: ...REP 10 3 127K53540 Inverter motor MOT10 040 65 87 ppm REP 10 3 12 Inverter output assembly P O PL 10 11 Item 23 13 130E12080 IOT Exit sensor Q10 120 REP 10 17 14 121K44390 Inverter path solenoid SOL1...

Page 1771: ...i roll guide P O PL 10 11 Item 23 11 Front gravity finger P O PL 10 11 Item 23 12 Gravity gate finger P O PL 10 11 Item 23 13 Rear gravity gate finger P O PL 10 11 Item 23 14 038K17840 Upper baffle 15...

Page 1772: ...Item Part Description 1 Inverter assembly duct seal P O PL 10 11 Item 23 2 Inverter assembly duct P O PL 10 11 Item 23 3 Baffle guide P O PL 10 11 Item 23 32 55 ppm 4 Exit shaft assembly REP 10 14 5 0...

Page 1773: ...687 Family PL 10 14 Parts Lists PL 10 14 Inverter Assembly 4 of 4 Item Part Description 1 121K44380 Inverter nip split solenoid 65 87 ppm REP 10 19 2 Actuator assembly Not Spared 3 Nip roller Not Spar...

Page 1774: ...15790 Idler gear 20T 5 Not used 6 007K13880 Dog drive assembly 7 807E15770 Post fuser gear 20T 8 807E15820 Gear assembly 9 807E15850 Gear 24T 10 Not used 11 003K19600 Post fuser jam clearance latch 12...

Page 1775: ...1 8 807E15940 Gear Pulley 28T 25G 9 Gear Pulley P O PL 10 20 Item 1 16T 30G 10 Intermediate drive belt P O PL 10 20 Item 1 REP 10 15 11 Transfer Detack corotron REF PL 9 22 Item 8 32 38 ppm 12 Ozone d...

Page 1776: ...Pulley 28T 25G 9 Gear Pulley P O PL 10 25 Item 1 16T 30G 10 Intermediate drive belt P O PL 10 25 Item 1 REP 10 15 11 Transfer Detack corotron 32 38 ppm REF PL 9 22 Item 8 Transfer Detack corotron 45...

Page 1777: ...4 Front door cover assembly P O PL 31 12 Item 10 REP 11 1 110 5 017K03750 Fixed castor 6 017K04520 Adjustable castor 7 Output cover P O PL 31 13 Item 23 8 802K48320 Lower right hand cover 9 050K67380...

Page 1778: ...h Item Part Description 1 Sensor cover Not Spared 2 110K13980 Docking interlock switch S11 300 3 003K20400 Link bracket assembly 4 Stopper Not Spared 5 Docking latch P O PL 11 4 Item 8 6 003K17520 Lat...

Page 1779: ...180K00320 2 Hole Legal 180K00290 3 Hole USSG XC 180K00300 4 Hole XE 180K00310 4 Hole Sweden 4 093E03820 Chad bin 5 Thumbscrew Not Spared 6 Bracket P O PL 11 6 Item 14 7 130E10380 Punch sensor Q11 110...

Page 1780: ...Safety gate switch S11 365 2 Spring Not Spared 3 Switch actuator Not Spared 4 006K27950 Paddle wheel shaft assembly REP 11 12 110 5 013E25790 Bearing 6 Gear Not Spared 7 Flag Not Spared 8 Cable clamp...

Page 1781: ...Upper limit switch S11 334 110E20180 Upper limit switch S11 334 4 Sensor bracket Not Spared 5 130E10360 Bin 1 90 full sensor Q11 331 6 Pulley Not Spared 7 013E25810 Bearing 8 127K55890 Bin 1 elevator...

Page 1782: ...n 1 110K13990 Bin 1 lower limit switch S11 335 2 130K75140 Edge registration sensor assembly 3 130E10360 Bin 1 Upper level sensor Q11 332 Bin 1 Lower level sensor Q11 333 REP 11 11 110 4 Actuator Not...

Page 1783: ...1 023E24340 Input drive belt REP 11 2 110 2 127K55860 Transport motor 1 MOT11 000 REP 11 2 110 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013...

Page 1784: ...n 1 068K54280 Tamper assembly REP 11 6 110 2 Tamper unit P O PL 11 16 Item 1 3 130E10360 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 006 Rear tamper home away sensor Q11 319 4 Sensor...

Page 1785: ...054K37940 Ejector assembly REP 11 10 110 2 Ejector base P O PL 11 18 Item 1 3 130E10360 Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder sensor REP 11 10 110 4 Pulley P O...

Page 1786: ...0 2 Head traverse unit P O PL 11 20 Item 1 3 130E10360 SU1 Home sensor Q11 370 SU1 Front index sensor Q11 371 4 130E10380 SH1 Paper sensor Q11 361 5 029K04520 Staple head unit REP 11 9 110 6 Stapler c...

Page 1787: ...11 001 REP 11 4 110 6 Spring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E25800 Bearing 10 032K04580 Paper guide 11 130E10370 Top exit sensor Q11 130 12 121K45010 D...

Page 1788: ...ower right hand paper guide 3 006K27960 Ejector drive shaft REF PL 11 22 Item 1 4 130E10370 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator s...

Page 1789: ...er Jam Clearance Guide Item Part Description 1 032K04600 Jam clearance guide assembly 2 Jam clearance handle P O PL 11 24 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K0616...

Page 1790: ...2 105K26331 Power supply module 3 960K34490 Offline staple PWB S11 373 4 962K56951 Cord bracket assembly 5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302...

Page 1791: ...1350 Fixed Castor REP 11 9 130 9 017K04200 Adjustable Castor REP 11 9 130 10 Bracket P O PL 11 30 Item 16 11 802E21711 Lower Right Cover 12 802E18375 Rear Cover REP 11 1 130 13 130E11590 Bin 0 90 Full...

Page 1792: ...2830 Static eliminator 6 019E74770 Static clip 7 Top cover assembly Not used 8 107E08680 Top cover interlock sensor Q11 302 Top bin interlock sensor Q11 301 9 110E13620 Upper exit gate interlock switc...

Page 1793: ...terlock switch S11 300B REP 11 33 130 6 Jam clearance release bracket P O PL 11 34 Item 17 7 809E53320 Spring 8 Hinge pin 32mm P O PL 11 34 Item 17 9 003E70210 Jam clearance release latch 10 Docking l...

Page 1794: ...Not Spared 10 093K06421 Chad bin 11 Hole punch motor coupling Not Spared REP 11 10 130 12 Hole punch unit see below for variants 180K00190 2 Hole XE 180K00320 2 Hole Legal 180K00200 3 Hole USSG XCL 1...

Page 1795: ...ort motor 1B MOT11 000 REP 11 18 130 6 023E18811 Transport motor 1A drive belt REP 11 17 130 7 127K53750 Hole punch motor MOT11 042 REP 11 10 130 8 107E08680 Hole punch home sensor Q11 350 9 130E12220...

Page 1796: ...007E63370 Mylar guide reel gear P O PL 11 40 Item 3 7 Mylar guide clamp REP 11 13 130 8 Mylar guide reel bearing Not Spared 9 020E33250 Pulley Gear REP 11 13 130 10 023E18790 Drive belt REP 11 13 130...

Page 1797: ...al Paper Transport 2 of 2 Item Part Description 1 Bearing Not Spared 2 Washer Not Spared 3 022K69072 Pre compile pulley REP 11 14 130 4 023E18661 Vertical transport belt REP 11 14 130 5 Nip roller ass...

Page 1798: ...130 5 Compiler carriage elevator motor bracket Not Spared REP 11 6 130 6 413W30854 Bearing 7 007E63821 Worm wheel ADJ 4 1 8 127K53650 Compiler carriage elevator motor MOT11 013 REP 11 6 130 ADJ 4 1 9...

Page 1799: ...PL 26 10 Item 11 4 029K04340 Staple head unit 1 assembly REP 11 3 130 5 960K35210 Carriage PWB REP 11 4 130 6 019E46582 Front grip REP 11 34 130 7 019E61970 Rear grip REP 11 34 130 8 130E81311 SH1 Pa...

Page 1800: ...O PL 11 46 Item 6 8 127K53710 Paddle roll motor assembly MOT11 024 REP 11 21 130 9 107E08680 Paddle roll home sensor Q11 326 REP 11 21 130 10 Eject housing P O PL 11 47 Item 11 REP 11 41 130 ADJ 4 1...

Page 1801: ...y REP 11 24 130 9 026E76940 Traverse shaft REP 11 31 130 10 Bushing P O PL 11 46 Item 1 11 Stapling unit drive pulley P O PL 11 46 Item 1 12 Stapling unit mount support shaft P O PL 11 46 Item 1 13 No...

Page 1802: ...in height sensor Q11 314 Compiler carriage 90 full sensor Q11 313 REP 11 29 130 6 130E81311 SU1 Edge registration sensor Q11 367 7 Bushing P O PL 11 46 Item 1 8 Transport shaft P O PL 11 46 Item 1 REP...

Page 1803: ...801K27311 Bin 1 assembly REP 11 5 130 5 130E11570 Bin 1 empty sensor Q11 035 6 127K53730 Bin 1 offset motor MOT11 034 REP 11 35 130 ADJ 4 1 7 107E08680 Bin 1 offset sensor Q11 337 REP 11 35 130 8 Bin...

Page 1804: ...041 6 127K53730 Bin 2 offset motor MOT11 040 REP 11 35 130 ADJ 4 1 7 107E08680 Bin 2 offset sensor Q11 347 REP 11 35 130 8 Bin 2 lower support P O PL 11 54 Item 10 ADJ 4 1 9 Bin 2 tray P O PL 11 54 It...

Page 1805: ...lectrical Item Part Description 1 110E13470 Front door interlock switch S11 303 2 105K28730 HCSS Power supply module 3 P clamp Not Spared 4 962K50641 Power cord 5 960K35230 HCSS PWB 6 962K50631 Commun...

Page 1806: ...9 017K04200 Adjustable castor REP 11 6 170 10 Bracket P O PL 11 60 Item 16 11 802E21711 Lower right cover 12 802E18375 Rear cover REP 11 1 170 13 130E11590 Bin 0 90 full sensor Q11 330 14 050E22841 B...

Page 1807: ...exit sensor Q11 130 4 038E28320 Document guide 5 125E02830 Static eliminator 6 019E74770 Static clip 7 Not used 8 107E08680 Top cover interlock sensor Q11 302 Top bin interlock sensor Q11 304 9 Brack...

Page 1808: ...vot interlock switch REP 11 44 170 6 Jam clearance release bracket P O PL 11 64 Item 17 7 809E53320 Spring 8 Hinge pin 32mm P O PL 11 64 Item 17 9 003E70210 Jam clearance release latch 10 Docking latc...

Page 1809: ...August 2007 5 97 WorkCentre 5687 Family PL 11 65 Parts Lists PL 11 65 HCSS BM Module Complete Item Part Description 1 801K27362 BM Module REP 11 61 170 2 010K04360 Slide assembly REP 11 62 170...

Page 1810: ...EP 11 10 170 9 Chad bin support bracket Not Spared 10 093K06421 Chad bin 11 014E41561 Hole punch motor coupling REP 11 7 170 12 Hole punch unit see below for variants 180K00280 2 Hole XE 180K00320 2 H...

Page 1811: ...PL 11 67 Parts Lists PL 11 67 HCSS BM Paper Path 2 of 4 Item Part Description 1 Bearing Not Spared 2 020E33400 Drive pulley 3 022K69072 Pre compile pulley REP 11 55 170 4 Pulley tire Not Spared REP 1...

Page 1812: ...11 2 170 2 Compiler carriage REF PL 11 72 PL 11 73 PL 11 74 PL 11 75 REP 11 2 170 3 Support Not Spared 4 BM support bracket Not Spared 5 121E20320 Lower diverter gate solenoid SOL 11 074 REP 11 14 170...

Page 1813: ...nsport motor 1B MOT11 000 REP 11 12 170 6 023E18811 Transport motor 1A drive belt REP 11 11 170 7 127K53750 Hole punch motor MOT11 042 REP 11 7 170 8 107E08680 Hole punch home sensor Q11 350 9 130E122...

Page 1814: ...cartridge REF PL 26 10 Item 11 4 029K04340 Staple head unit 1 REP 11 3 170 5 960K35210 Carriage PWB REP 11 4 170 6 019E46582 Front grip REP 11 45 170 7 019E61970 Rear grip REP 11 45 170 8 130E81311 SH...

Page 1815: ...8 127K53710 Paddle roll motor assembly MOT11 024 REP 11 32 170 9 107E08680 Paddle roll home sensor Q11 326 REP 11 32 170 10 Eject housing P O PL 11 73 Item 11 REP 11 57 170 ADJ 4 1 11 802K93732 Eject...

Page 1816: ...nce baffle assembly REP 11 35 170 9 026E76940 Traverse shaft REP 11 42 170 10 Bushing P O PL 11 72 Item 1 11 Stapling unit drive pulley P O PL 11 72 Item 1 12 Stapling unit mount support shaft P O PL...

Page 1817: ...sensor Q11 314 Compiler carriage 90 full sensor Q11 313 REP 11 40 170 6 130E81311 SU1 Edge registration sensor Q11 367 7 Bushing P O PL 11 72 Item 1 8 Transport shaft P O PL 11 72 Item 1 REP 11 43 170...

Page 1818: ...bly REP 11 5 170 5 130E11570 Bin 1 empty sensor Q11 035 6 127K53730 Bin 1 offset motor MOT11 034 REP 11 46 170 ADJ 4 1 7 107E08680 Bin 1 offset sensor Q11 337 REP 11 46 170 8 Bin 1 lower support P O P...

Page 1819: ...8680 Flapper home sensor Q11 391 P O PL 11 80 Item 30 REP 11 16 170 13 Bearing Not Spared 14 020E39990 BM Entry roll pulley REP 11 22 170 15 006K28660 BM Entry roll REP 11 22 170 16 130K74110 BM Entry...

Page 1820: ...EP 11 30 170 7 BM Rear tamper rack P O PL 11 81 Item 9 REP 11 30 170 8 BM Front tamper rack P O PL 11 81 Item 10 REP 11 30 170 9 007K13190 BM Rear tamper assembly REP 11 30 170 10 007K13180 BM Front t...

Page 1821: ...M back stop drive belt REP 11 20 170 8 809E78370 BM back stop tensioner spring REP 11 20 170 9 Allen key 3mm Not Spared 10 802E59180 Sensor cover 11 BM back stop bearing Not Spared REP 11 26 170 12 BM...

Page 1822: ...m 17 6 Flanged hex nut P O PL 11 83 Item 17 7 Back stop adjust spring P O PL 11 83 Item 17 8 809E71970 Antiplay spring Not Spared 9 Solenoid spring P O PL 11 83 Item 17 10 Shaft support Not Spared 11...

Page 1823: ...e blade motor assembly MOT11 061 REP 11 18 170 4 014E47460 Motor encoder REP 11 18 170 5 Drive shaft Not Spared 6 007E69830 Drive gear 7 413W30654 Bearing REP 11 18 170 8 008E08220 Crank REP 11 18 170...

Page 1824: ...1 86 Item 16 5 Not used 6 Not used 7 Not used 8 127K53620 Crease roll gate motor MOT11 401 REP 11 24 170 9 107E22600 BM Crease roll gate home sensor Q11 415 BM Crease roll motor encoder sensor Q11 419...

Page 1825: ...9 826E19241 BM Support leg pin REP 11 51 170 10 809E49631 BM Support leg spring REP 11 51 170 11 830E77580 BM Support leg REP 11 51 170 12 Bearing Not Spared 13 007E69070 Crease roll gate rack drive...

Page 1826: ...6 10 Item 24 9 Staple bracket handle Not Spared REP 11 28 170 10 Stapler bracket assembly Not Spared REP 11 28 170 11 809E48830 Torsion spring REP 11 28 170 12 Bearing Not Spared REP 11 28 170 13 Spri...

Page 1827: ...sion 3 BM Bin 2 upper cover P O PL 11 90 Item 8 4 127K53630 BM Conveyor belt drive motor MOT11 402 5 019E61171 BM Bin 2 90 full sensor Q11 389 6 BM Bin 2 lower cover P O PL 11 90 Item 8 7 826E32840 Th...

Page 1828: ...ion 1 110E13470 Front door interlock switch S11 303 2 105K28730 HCSS Power supply module 3 P clamp Not Spared 4 962K50641 Power Cord 5 960K35230 HCSS PWB 6 962K50631 Communication cable 7 BM PWB REF P...

Page 1829: ...r REF PL 11 122 Item 5 4 848K06130 Front door cover assembly REP 11 1 120 5 1K LCSS mounting bracket repair kit P O PL 31 13 Item 16 6 Thumbscrew Not Spared 7 Output cover Not Spared 8 Not used 9 050K...

Page 1830: ...n 1 Sensor cover P O PL 11 102 Item 8 2 110K13980 Docking interlock switch S11 300 REP 11 14 120 3 003K20400 Link bracket assembly REP 11 14 120 4 Not used 5 Docking latch P O PL 11 102 Item 8 REP 11...

Page 1831: ...Gate Item Part Description 1 Not used 2 Not used 3 Not used 4 006K30490 Paddle wheel shaft REP 11 10 120 5 013E25790 Bearing 6 Not used 7 Flag Gear Not Spared 8 Not used 9 Output cover REF PL 11 100...

Page 1832: ...t Spared 5 130E12330 Bin 1 90 full sensor Q11 331 Bin 1 Upper level sensor Q11 332 REP 11 9 120 Motor encoder sensor Q11 336 6 Pulley Not Spared 7 013E25810 Bearing 8 127K55850 Bin 1 elevator motor MO...

Page 1833: ...1 023E30690 Input drive belt REP 11 2 120 2 127K55820 Transport motor 1 MOT11 000 REP 11 2 120 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 01...

Page 1834: ...n 1 068K54270 Tamper assembly REP 11 6 120 2 Tamper unit P O PL 11 112 Item 1 3 130E12330 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 006 Rear tamper home away sensor Q11 319 4 Sensor...

Page 1835: ...Part Description 1 054K37920 Ejector assembly REP 11 8 120 2 Ejector base P O PL 11 114 Item 1 3 130E12330 Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder sensor REP 11 8...

Page 1836: ...Stapler assembly 2 Mounting bracket P O PL 11 116 Item 1 3 Stapler harness P O PL 11 116 Item 1 4 130E10380 SH1 Paper sensor Q11 361 REP 11 7 120 5 Staple head unit P O PL 11 116 Item 1 6 Stapler cove...

Page 1837: ...ediate paper drive belt 5 Spring Not Spared 6 Spring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E25800 Bearing 10 032K04550 Paper guide 11 130E11440 Top exit senso...

Page 1838: ...shaft REF PL 11 118 Item 1 4 130E11440 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 023E24340 Paper output drive belt REP 11 4...

Page 1839: ...er Jam Clearance Guide Item Part Description 1 032K04600 Jam clearance guide assembly 2 Jam clearance handle P O PL 11 122 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K061...

Page 1840: ...5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 7 1K LCSS communication harness P O PL 11 124 Item 4 8 Power cord P O PL 11 124 Item 4 9 Lower bracket P...

Page 1841: ...REP 11 1 171 6 848K12530 Vent cover REP 11 1 171 7 848E17800 Foot cover REP 11 1 171 8 848E17810 PPI removable cover REP 11 1 171 9 848K12540 Top tray REP 11 3 171 10 Seal Not Spared 11 017K03750 Fixe...

Page 1842: ...lower limit switch REP 11 75 171 S11 335 8 Main belt pulley Not Spared 9 Main belt tensioner Not Spared 10 127K56590 Stacker motor gear box REP 11 12 171 11 Bin 1 rear lift bar bracket Not Spared 12...

Page 1843: ...pport finger REP 11 8 171 8 003K20660 Rear support finger REP 11 8 171 9 Support finger motor assembly Not Spared 10 Offset rod Not Spared 11 019K13380 Offset rod KL clip 12 Stapler module P O PL 11 1...

Page 1844: ...er main drive gear Not Spared 13 674K03550 Paper pusher motor assembly MOT11 083 REP 11 51 171 14 Pinion gear Not Spared 15 Pinion gear shaft Not Spared 16 130E12830 Paper pusher upper sensor Q11 171...

Page 1845: ...feed motor MOT11 001 REP 11 66 171 11 Exit feed motor belt A Not Spared 12 127K56560 Entry feed motor MOT11 000 REP 11 63 171 Bypass feed motor MOT11 080 REP 11 64 171 13 Entry feed motor belt Not Sp...

Page 1846: ...gate REP 11 35 171 8 059K59560 Upper exit guide 9 038E40880 BM diverter gate REP 11 39 171 10 059K59530 Buffer pocket jam clearance guide REP 11 33 171 11 059K59540 PPI jam clearance guide assembly RE...

Page 1847: ...EP 11 45 171 3 Buffer lower roll Not Spared REP 11 44 171 4 PPI guide roll Not Spared REP 11 41 171 5 Booklet entrance roll Not Spared REP 11 43 171 6 Buffer pocket roll Not Spared REP 11 42 171 7 019...

Page 1848: ...Q11 310 Front tamper tray away sensor Q11 174 Nip open sensor Q11 170 Nip closed sensor Q11 159 2 130E12810 Entry sensor Q11 100 Stacker exit sensor Q11 140 Buffer position sensor Q11 157 Buffer path...

Page 1849: ...Parts Lists PL 11 157 HVF Power and Control Item Part Description 1 105K30210 HVF power supply unit REP 11 55 171 2 960K41770 HVF PWB REP 11 57 171 3 960K41780 Pause to unload PWB REP 11 97 171 4 Powe...

Page 1850: ...August 2007 5 138 WorkCentre 5687 Family PL 11 160 Parts Lists PL 11 160 HVF BM Module Complete Item Part Description 1 801K27250 BM Module REP 11 61 171 2 010K04360 Slide assembly REP 11 62 171...

Page 1851: ...22 REP 11 60 171 12 130K74072 Flapper home sensor Q11 391 P O PL 11 161 Item 30 REP 11 16 171 13 Bearing Not Spared 14 020E39990 BM Entry roll pulley REP 11 22 171 15 006K28660 BM Entry roll REP 11 22...

Page 1852: ...REP 11 30 171 7 BM Rear tamper rack P O PL 11 162 Item 9 REP 11 30 171 8 BM Front tamper rack P O PL 11 162 Item 10 REP 11 30 171 9 007K13190 BM Rear tamper assembly REP 11 30 171 10 007K13180 BM Fron...

Page 1853: ...BM back stop drive belt REP 11 20 171 8 809E78370 BM back stop tensioner spring REP 11 20 171 9 Allen key 3mm Not Spared 10 802E59180 Sensor cover 11 BM back stop bearing Not Spared REP 11 26 171 12...

Page 1854: ...17 6 Flanged hex nut P O PL 11 164 Item 17 7 Back stop adjust spring P O PL 11 164 Item 17 8 809E71970 Antiplay spring Not Spared 9 Solenoid spring P O PL 11 164 Item 17 10 Shaft support Not Spared 1...

Page 1855: ...se blade motor assembly MOT11 061 REP 11 18 171 4 014E47460 Motor encoder REP 11 18 171 5 Drive shaft Not Spared 6 007E69830 Drive gear 7 413W30654 Bearing REP 11 18 171 8 008E08220 Crank REP 11 18 17...

Page 1856: ...ate motor MOT11 401 REP 11 24 171 9 107E22600 BM Crease roll gate home sensor Q11 415 BM Crease roll motor encoder sensor Q11 419 10 960K23990 BM PWB REP 11 17 171 11 Motor bracket P O PL 11 166 Item...

Page 1857: ...8 007E69081 Crease roll gate rack gear REP 11 52 170 9 Not used 10 Not used 11 Not used 12 Bearing Not Spared 13 007E69070 Crease roll gate rack drive gear REP 11 52 171 14 007E68951 Crease roll gate...

Page 1858: ...26 10 Item 24 9 Staple bracket handle Not Spared REP 11 28 171 10 Stapler bracket assembly Not Spared REP 11 28 171 11 809E48830 Torsion spring REP 11 28 171 12 Bearing Not Spared REP 11 28 171 13 Spr...

Page 1859: ...1971 HVF BM Bin 2 extension 3 HVF BM Bin 2 upper cover P O PL 11 169 Item 8 4 127K53630 BM Conveyor belt drive motor MOT11 402 5 019E61171 HVF BM Bin 2 90 full sensor Q11 389 6 HVF BM Bin 2 lower cove...

Page 1860: ...or REP 11 92 171 Not Spared 8 848K19170 Top jam clearance door 9 Pivot pin Not Spared 10 Acceleration sensor REP 11 92 171 Not Spared 11 Paper present sensor Q11 153 REP 11 90 171 Not Spared 12 Paper...

Page 1861: ...ared 3 Gear Not Spared 4 Pulley Not Spared 5 Belt Not Spared 6 Bracket Not Spared 7 Jam drive belt Not Spared 8 Top cover interlock switch REP 11 87 171 Not Spared 9 Loading lever Not Spared 10 Loadin...

Page 1862: ...Spared 7 Reverse roller drive belt Not Spared 8 Reverse roller drive Not Spared 9 960K46170 Inserter PWB REP 11 85 171 10 IDG pickup sensor REP 11 91 171 Not Spared 11 Pickup sensor Q11 155 REP 11 93...

Page 1863: ...1990 Inserter motor MOT11 078 REP 11 84 171 2 Idler Not Spared 3 Driver gear Not Spared 4 Idler Not Spared 5 Tray down gear Not Spared 6 Gear cover bracket Not Spared 7 Idler Not Spared 8 Bottom shaft...

Page 1864: ...ssembly P O PL 11 190 Item 8 REP 11 73 171 5 Top cover door assembly spring P O PL 11 190 Item 8 6 802E93931 Top cover 7 848E17430 Right hand side cover REP 11 67 171 8 Tri Folder complete P O PL 31 1...

Page 1865: ...023E23290 Crease roll belt 11 023E30780 Coupler drive belt 12 007K14460 Install kit drive assembly 13 005K12690 Drive coupling assembly REP 11 69 171 14 Tri Folder install kit P O PL 31 13 Item 20 REP...

Page 1866: ...ing P O PL 11 195 Item 10 3 Top cover door assembly shaft P O PL 11 195 Item 10 4 Latch hook P O PL 11 195 Item 10 5 Top door cover assembly base P O PL 11 195 Item 10 6 Latch handle P O PL 11 195 Ite...

Page 1867: ...cking assembly Not Spared 6 130E11861 Assist gate sensor Q11 184 REP 11 78 171 7 020E38480 Centerfold pulley REP 11 74 171 8 121K44660 Assist gate solenoid SOL11 086 REP 11 71 171 9 011E13832 Centerfo...

Page 1868: ...kCentre 5687 Family PL 12 10 Parts Lists PL 12 10 OCT Item Part Description 1 604K41660 OCT complete 2 Not used 3 OCT finger kit P O PL 31 13 Item 19 REP 12 1 4 826E32840 Thumbscrew 5 130E81311 OCT 90...

Page 1869: ...ass assembly NOTE REP 14 3B 6 014E61280 Spacer 7 Grommet Not Spared 8 Base cover P O PL 14 10 Item 1 9 962K26801 Image processing PWB module UI harness PJ103 PJ104 PJ130 PJ133 PJ80 10 114K01800 Top co...

Page 1870: ...5A Not Spared 7 130K75130 Scan carriage home sensor Q14 100 REP 14 4B Input module angle sensor Q14 310 REP 14 9B 8 Actuator support Not Spared 9 Actuator spring Not Spared 10 110K14010 Input module a...

Page 1871: ...DADH Closed switch Q05 300 6 962K56871 Image processing PWB Scanner PWB PJ225 PJ127 PJ226 PJ125 Harness 7 962K26810 Power distribution PWB Scanner PWB PJ135 PJ450 PJ455 harness 8 960K41730 Scanner PWB...

Page 1872: ...4 090E02590 CVT Glass 31mm wide NOTE REP 14 6A 090E02500 CVT Glass 28mm wide NOTE REP 14 6A 5 090K02451 Document glass NOTE REP 14 6A 6 014E61280 Spacer 7 Grommet Not Spared 8 802E93180 Base cover 9...

Page 1873: ...0 Lamp ribbon harness 11 960K34340 Fuse USSG REP 14 2A 12 960K34320 Exposer lamp inverter PWB REP 14 2A 13 152S06184 Image processing module scanner driver PWB CCD PWB PJ455 PJ450 PJ135 harness 14 Sca...

Page 1874: ...0K34200 Memory module DDR SDRAM 128mb 960K41620 Memory Module DDR SDRAM 256MB 10 Not used 11 Rear cage P O PL 16 10 Item 15 12 117E28561 Network controller Firewire cable 13 Cover P O PL 16 10 Item 15...

Page 1875: ...x secure access power supply 3 146E02130 Xerox secure access card reader HID 4 146E02140 Xerox secure access card reader MAGSTRIPE 5 146E02150 Xerox secure access card reader MIFARE 6 146E02160 Xerox...

Page 1876: ...REP 3 2 5 Lower cover Not Spared 6 Image processing PWB module REF PL 3 10 for 65 87 ppm REF PL 3 15 for 32 55 ppm 7 Grounding strip P O PL 20 10 Item 4 8 Telephone cable not shown on illustration see...

Page 1877: ...Convenience Stapler Item Part Description 1 Convenience stapler kit P O PL 31 11 Item 2 NOTE 2 Power cord P O PL 25 10 Item 1 117E29640 Power cord Argentina only 3 PSU P O PL 25 10 Item 1 4 108R00682...

Page 1878: ...e pack of 3 2K LCSS HCSS HCSS BM Compiler Carriage 12 Serial cable Not Spared 13 035E56460 Wiper 14 082E02000 Test pattern A3 11x17 15 082E02010 Test pattern A4 16 082E02020 Test pattern 8 5x11 17 082...

Page 1879: ...les and Tools 2 of 2 Item Part Description 1 006R01229 Black toner Includes waste toner bottle REF PL 9 17 Item 4 32 55 ppm Pack of 2 2 006R01230 Black toner Includes waste toner bottle REF PL 9 15 It...

Page 1880: ...PL 11 2 5 HCSS covers REF PL 11 30 PL 11 32 6 HCSS BM covers REF PL 11 60 PL 11 62 7 Scanner covers REF PL 14 10 65 87 ppm 8 1K LCSS covers REF PL 11 100 9 Stand covers REF PL 7 40 10 Scanner covers...

Page 1881: ...h kit XE 498k10310 4 hole punch kit Swedish XE 498K11400 HVF punch assembly REF PL 11 153 Item 1 6 498K10330 USB print connectivity kit REF PL 16 10 Item 16 7 Finishing devices see below for variants...

Page 1882: ...8k15180 Colour scanning enablement kit USSG XCL 9 498k15550 Searchable file formats kit 10 498k09570 Network controller memory upgrade kit 128Mb DRAM 11 098S04796 Image processing module memory upgrad...

Page 1883: ...Not used 12 604K42020 BM back stop repair kit REF PL 11 83 Item 17 PL 11 164 Item 17 13 604K42090 Finisher door kit REF PL 11 60 Item 16 PL 11 30 Item 23 14 604K42120 Crease roll repair kit REF PL 11...

Page 1884: ...eloper Drives interface kit REF PL 9 15 Item 23 13 801K20310 Separation strip kit REF PL 7 15 Item 19 14 Not used 15 604K41570 Tray 3 and 4 paper feed assembly kit REF PL 8 30 Item 1 PL 8 31 Item 1 16...

Page 1885: ...E1 Terminal Repair Kit Not Spared REP 1 5 2 Crimp Socket 20 26 AWG Not Spared 3 Crimp Pin Qty 20 Not Spared 4 Hirose DF1B Terminal Repair Kit Not Spared REP 1 4 5 Crimp Socket 20 22 AWG Qty 20 Not Spa...

Page 1886: ...EP 1 5 5 Pre crimped Wire 24 AWG Qty 20 Not Spared 6 Splicing Block Qty 20 Not Spared 7 Hirose DF11 Terminal Repair Kit Not Spared REP 1 6 8 Pre crimped Wire 24 AWG Qty 20 Not Spared 9 Splicing Block...

Page 1887: ...pair Item Part Description 1 813W25050 Connector Splicing Block 22 24 AWG 2 Faston 187 Connector Not Spared Faston 250 Connector Red Straight Case Not Spared Faston 250 Connector Blue Socket Not Spare...

Page 1888: ...30 Item 5 9 AMP CT Connector Kit A Not Spared REP 1 7 10 IDC Connector 2 Way Qty 4 Not Spared 11 IDC Connector 3 Way Qty 4 Not Spared 12 IDC Connector 4 Way Qty 4 Not Spared 13 IDC Connector 6 Way Qty...

Page 1889: ...498K12910 Switzerland 498K12930 Sweden 498K12950 Finland 498K12970 Denmark 498K12990 Austria 498K13010 South Africa 498k12900 Ireland Portugal Albania Bosnia Croatia Estonia Latvia lithuania Macedoni...

Page 1890: ...498K12920 Switzerland 498K12940 Sweden 498K12960 Finland 498K13000 Austria 498K13020 South Africa 498K13070 Germany 498K12790 Ireland Portugal Albania Bosnia Croatia Estonia Latvia lithuania Macedoni...

Page 1891: ...f Tapping AT Screw M4x10 Self Tapping AU Screw M3x5 Machine AV E Clip M3 5 AW Screw M3x5 5 Taptite AX Screw M3x14 Machine AY Screw M3x18 Self Tapping AZ Washer M4 BA Screw M4x16 Machine BB Screw M4x5...

Page 1892: ...Tapping DK Screw M4x7 Self Tapping DL Screw M4x6 Taptite DM M3 Star Washer DN Screw M4x6 Machine DO Screw M3x6 Self Tapping DP M3 Nut Washer Head DQ Screw M4x11 Machine DR Washer M8 Nylatron DS Screw...

Page 1893: ...61 dC104 Modal Usage Counters 6 61 dC109 Embedded Fax Protocol Report 6 62 dC111 Tag Matrix 6 64 dC131 NVM Read Write 6 65 dC131a NVM Tables Chain 1 to 10 6 66 dC131b NVM Tables Chain 12 to 28 6 86 D...

Page 1894: ...August 2007 6 2 WorkCentre 5687 Family General Procedures Information...

Page 1895: ...001 Reset Auditron Master Pin dC104 Modal Usage Counters dC111 Tag Matrix dC606 Internal Print Test Patterns Fax routines dC109 Protocol Report dC131 NVM Read Write dC132 NVM Initialization dC330 Comp...

Page 1896: ...unters Fault Chain 01 Standby Power 02 Mode Selection UI 03 Machine Run Control 04 Start Print Power 05 Document Transport 06 ROS 07 Paper Supply 08 Paper Feed and Transports 09 Xerographics 10 Copy T...

Page 1897: ...2 Scanner Registration Document Handler Registration dC640 Video Path Diagnostics Scanner Video Test Network Controller SIP Test dC905 TC Sensor Calibration Network Routines dC132 NVM Initialization N...

Page 1898: ...tines dC001 Reset Auditron Master PIN dC104 Modal Usage dC111 Tag Matrix dC606 Print Test Patterns Fax Routines dC109 Protocol Report dC131 NVM Read Write dC132 NVM Initialization dC330 Component Cont...

Page 1899: ...ly Table 1 345 Because this starts with 3 it is a Controls code Table 2 The 4 and the 5 are sequence numbers and have no other significance NOTE Where possible the component related fault codes are th...

Page 1900: ...Rate button is displayed Touch the Rate button to show the jam rate per million sheets fed fault counter x 1 000 000 divided by sheets fed GP 3 Service Information Purpose To provide machine hardware...

Page 1901: ...H Stand 198 to 264VAC WRN WorkCentre DC 35 ppm DADH HCF 198 to 264VAC WRU WorkCentre DC 45 ppm Platen Stand 198 to 264VAC WRV WorkCentre DC 45 ppm DADH Stand 198 to 264VAC WRW WorkCentre DC 45 ppm DAD...

Page 1902: ...dules in upgrade mode Progress and errors are displayed on the GUI screen and on the PWS software upgrade tool screen if this is used When the upgrade is complete the machine will reboot When a machin...

Page 1903: ...e Set the Subnet mask of the PWS to the same as the Subnet mask of the machine NOTE A default gateway setting is not required i Click on OK to close the properties dialog box j Click on OK to close th...

Page 1904: ...Subnet mask of the machine Set the Subnet mask of the PWS to the same as the Subnet mask of the machine NOTE A default gateway setting is not required i Click on OK to close the properties dialog box...

Page 1905: ...ess Press key 2 within 30 seconds to continue You should now see Download Request appear in the status bar at the bottom left A file open window will then appear You should enter the Filename box or u...

Page 1906: ...splayed This procedure will repartition the disk and install software If you are downloading there is a chance that some or ALL of the systems configuration setting will be lost Printing a configura t...

Page 1907: ...st and then reboot the system Options 3 will return you to the Main Menu in AltBoot Process Stage 1 Select the required option Software Loading Progress During the software loading procedure a progres...

Page 1908: ...l AltBoot is a tool to download the software to the network controller if the software on the network controller has become corrupt Refer to GP 4 Software Loading Using AltBoot A diagnostic menu is av...

Page 1909: ...e NC Debug Logs Event Log Shutdown Log Error Warning Log Completed Job Log NOTE It is not necessary to keep the PWS connected if selectable logging is enabled NVM Save and Restore NVM Save and Restore...

Page 1910: ...chine thread screws and nuts to avoid cross threading Inserting a Screw into an Un threaded Hole Some new components are supplied with fastening holes that do not have the screw thread pre cut It is t...

Page 1911: ...ial Tools and Consumables Description Refer to the following WARNING Wear protective gloves when using solvents and cleaning agents PL 26 10 Item 10 Antistatic fluid PL 26 10 Item 19 Cleaning agent Di...

Page 1912: ...Read Write b Enter a new PIN using the key pad NOTE The secure diagnostic PIN has to be a number that has been agreed by the team or district e g team telephone number or the last 5 digits of the mach...

Page 1913: ...JB Check that 24V is measured when the component control code for the motor is entered Go to Flag 1 Disconnect PJA Check for 24V on the LVPS Go to Flag 3 Disconnect PJC Check that the signal changes o...

Page 1914: ...August 2007 6 22 WorkCentre 5687 Family GP 10 General Procedures Information Figure 1 Circuit diagram...

Page 1915: ...by a surface that reflects check that the surface is clean Also make sure that there is not an obstruction between the sensor and the surface 6 If the sensor actuates by an encoder disc ensure the hol...

Page 1916: ...e voltages PJ numbers pin numbers and PWB names shown are an example only Go to the circuit diagram in the RAP for the correct information NOTE When a solenoid is energized in diagnostics armature mov...

Page 1917: ...njury of persons The moving components can cause the injury of persons Manually check that the switch operates Ensure that the magnet or other actuator has enough mechanical movement to operate the sw...

Page 1918: ...switched off remove the power lead from the outlet 5 If the machine does not switch off go to Switch Off Failure Procedure General 1 When power down is selected and confirmed power down starts after...

Page 1919: ...r Requirements for further information GP 15 How to Set the Machine Configuration Description Use this procedure when a new NVM chip has been installed on the IOT PWB or the message Machine Speed Conf...

Page 1920: ...ocedure Enter diagnostics GP 1 Select the Service Info window and touch the HFSI feature to select the HFSI table The five columns in the HFSI table on the display are The Item column shows the HFSI i...

Page 1921: ...int a copy of the latest configuration report 2 Set the proxy server setting on the PWS Perform the following a Open Start Control Panel Network Connections Network Connections Local Area Connections...

Page 1922: ...instructions 8 On the Cloning DLM right click select Save Target As 9 Select File Name Enter DLM 10 Save to the MRD 11 Close the window the clone file is written to the floppy drive How to Install a C...

Page 1923: ...ivered to the output bins of the HVF Table 10 Output stock performance The table shows the media stock performance con straints for the output Performance will not be guaranteed for media not listed i...

Page 1924: ...Poor fusing on 35 65 ppm machines All All LEF SEF Envelopes 2 X 2 X X Wrinkle All 100 LEF SEF Conqueror finely ridged laid 2 2 2 2 2 Poor fusing on 35 65 ppm machines All 80 LEF SEF Recycled 1 1 1 1...

Page 1925: ...5 34 53 LEF Plain paper 2 X 2 2 X Not tested 8 5 x 5 5 34 53 SEF Plain paper X X 2 1 X Not tested 5 5 x 4 25 16 LEF Plain paper X X X X X Out of specification 5 5 x 4 25 16 SEF Plain paper X X 2 X X O...

Page 1926: ...t card thickness mm see NOTE US bond weight lb US text book weight lb US cover weight lb US Bristol weight lb US index weight lb US tag weight lb Metric weight gsm Table 5 Input output Paper sizes Pap...

Page 1927: ...x 257 SEF U Y N N Y Y Y Y Y Y Y JIS B5 7 17 x 10 12 182 x 257 LEF U Y N N Y Y Y Y Y Y Y JIS B4 10 12 x 14 33 257 x 364 SEF U Y N N U U U Y Y Y Y Detected as ISO B4 JIS B6 5 08 x 7 17 128 x 182 SEF N...

Page 1928: ...K Taiwan 7 64 x 10 51 194 x 267 LEF U U N N U U U U U U Y Detected as 8 5 x 11 Quarto 8 x 10 203 x 254 SEF U U N N U U U U U U Y Detected as 8 5 x 11 Quarto 8 x 10 203 x 254 LEF U U N N U U U U U U Y...

Page 1929: ...ISO B4 Accounting 10 x 14 254 x 356 SEF U U N N U U U U U U Y Detected as ISO B4 10 x 15 254 x 381 SEF U U N N U U U U U U Y Detected as ISO B4 8K Taiwan 10 51 x 15 28 267 x 388 SEF U U N N U U U U U...

Page 1930: ...5 x 6 114 x 152 LEF N N N Postcard 5 x 7 127 x 178 SEF N N Y Postcard 5 x 7 127 x 178 LEF N N N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 SEF Y Y Y Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 LEF...

Page 1931: ...LCSS output paper sizes Paper Size Orientation Output Staple position Output Common Name Inch W x L mm W x L LEF SEF Stack Corner Top Tray Table 7 2K LCSS output paper sizes Paper Size Orientation Ou...

Page 1932: ...Postcard 5 x 7 127 x 178 LEF N N N N N N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 SEF Y Y N N N Y Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 LEF Y Y Y N N Y 6 x 9 inch 6 x 9 152 x 229 SEF Y Y N...

Page 1933: ...s Paper Size Orientation Output Staple position Option Output Common Name Inch W x L mm W x L LEF SEF Stack Front Rear Dual Hole punch all types Top Tray Table 8 HCSS and HCSS BM output paper sizes Pa...

Page 1934: ...N N N N N N N Postcard 5 x 7 127 x 178 SEF Y N N N N N Y N Postcard 5 x 7 127 x 178 LEF N N N N N N N N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 SEF Y N N N N N Y N Oufuku Hagaki Postcard 5 83 x 7...

Page 1935: ...x 15 254 x 381 SEF Y Y Y Y Y N Y N 8K Taiwan 10 51 x 15 28 267 x 388 SEF Y Y Y Y Y N Y N Custom size cross process direction minimum 4 13 105 N N N N N N N Y N Custom size process direction minimum 5...

Page 1936: ...EF Y Y Y Y Y N Y N ISO A4 Cover 8 78 x 11 69 297 x 223 SEF Y Y Y Y Y N Y N ISO A4 Cover 8 78 x 11 69 297 x 223 LEF Y Y Y Y Y N Y N ISO A4 Tab Stock LEF Y Y Y Y Y Y Y N Letter Cover 9 x 11 229 x 279 SE...

Page 1937: ...Y Y Y N Y N Demi Quarto 8 46 x 10 7 215 x 273 SEF Y Y Y Y N N Y N Demi Quarto 8 46 x 10 7 215 x 273 LEF Y Y Y Y Y N Y N 8 46 x 10 83 215 x 275 SEF Y Y Y Y Y N Y N 8 46 x 10 83 215 x 275 LEF Y Y Y Y Y...

Page 1938: ...set registration may occur with greater than 20 sheets 2 LCSS only 3 Top tray only for HCSS 4 Must be fed into the output device sealed edge first 5 HCSS will not support these on an inverted job Labe...

Page 1939: ...9lb bond or equivalent weight range rag bond ledger mimeo or GSE papers Impact typewriter offset image Xerographic image gravure image Letter press image pencil 2H or harder ballpoint pen ink pen Grou...

Page 1940: ...to 75mm 3 inch diago nal length One or more bent corner exceeding 75mm 3 inch diagonal length Dog ears must be flattened to within 6mm 0 25 inch height before plac ing in the input device Computer fa...

Page 1941: ...271 lbs Fully configured machine weight 129 4 kg 284 7 lbs excluding media shelf NOTE Machine weight does not include the weight of the finisher or tray 5 Optional Tray Tray 5 30 kg 66 lbs Finishers...

Page 1942: ...2650 104 100 4 1000 39 4 WC5632 WC5655 with HVF BM and tri fold 2030 79 9 650 26 3030 119 3 4030 158 7 1650 65 2650 104 100 4 1000 39 4 WC5632 WC5655 with HVF BM tri fold and tray 5 2419 95 2 650 26...

Page 1943: ...re 39 4 inches minimum safety workspace around the machine To acquire this minimum safety workspace it may be neces sary to move the machine within the area specified A gap of 100 mm is required at th...

Page 1944: ...675 26 6 3419 134 6 4419 174 1675 66 2675 105 3 100 4 1000 39 4 WC5632 WC5655 with HCSS and Tray 5 1809 71 2 675 26 6 2809 110 6 3808 150 1675 66 2675 105 3 100 4 1000 39 4 WC5665 with OCT and media s...

Page 1945: ...August 2007 6 53 WorkCentre 5687 Family GP 21 General Procedures Information Figure 2 Installation plan Front...

Page 1946: ...rkets including USA and Canada 220VAC 50Hz Less than or equal to 10A RMS Less than or equal to 10A RMS Europe and other 50Hz mar kets 230VAC 50Hz Less than or equal to 10A RMS Less than or equal to 10...

Page 1947: ...20 0 0 0 0 Additional power for HVF 55 ppm 140 20 0 0 0 0 Additional power for HVF 65 87 ppm 170 20 0 0 0 0 Additional power for HVF BM 55 ppm 140 20 0 0 0 0 Additional power for HVF BM 65 87 ppm 170...

Page 1948: ...noise that can be generated by the machine in other configurations Altitude 0 to 1829 metres 0 to 6000 feet Storage Temperature and humidity range 55 degrees C 131 degrees F 85 RH max 25 degrees C 13...

Page 1949: ...ter or digital copier printer scan Normal random office jobs 128Mb 32 55 ppm 256Mb 65 87 ppm Digital copier printer or digital copier printer scan Frequent stress jobs Large complex copy jobs with mor...

Page 1950: ...o 28 sec onds From sleep mode to ready to print or copy Power on time to ready to copy Less than or equal to 28 sec onds Less than or equal to 28 sec onds Less than or equal to 28 sec onds Less than o...

Page 1951: ...The directive takes effect from 1st July 2006 NOTE Currently these restrictions are only for the European Union EU market and some associated countries For more information go to www Xerox com The ha...

Page 1952: ...August 2007 6 60 WorkCentre 5687 Family GP 26 General Procedures Information...

Page 1953: ...uditron Master PIN 4 Select confirm or cancel NOTE The auditron is irrelevant to login on a multifunctional printer Resetting the auditron pin does nothing to the system admin on an multifunctional pr...

Page 1954: ...he Fax NVM This is the equivalent of an active Fax job in the Fax card queue The job does not print it remains in the queue until the Fax card exits diagnostics 6 Exit Diagnostics GP 1 7 The protocol...

Page 1955: ...e quality of the line ERR Response for end of transmission FCD Facsimile coded data FCF Fax Code Field FIF Fax Information Field FTT Failure to train JM Joint menu MCF Message confirmation MPS Multi p...

Page 1956: ...ule identifying prefix and number as follows Processor module to 001 to 250 DADH module to D001 to D050 Finisher module to F001 to F050 Network controller to N001 to N050 The tag numbers are stored in...

Page 1957: ...ouch the selected NVM in the list and touch the Read Write button The Read Write window will open for editable NVM and the Read Only window will open for Read Only protected NVM 8 Refer to the tables...

Page 1958: ...0 manfg 1 FIC 2 Customer Install 3 Customer Setup 4 Install Complete 0 03 006 Auto Configura tion Determines if the system runs through auto configu ration detect at power on 0 disabled 1 enabled 1 0...

Page 1959: ...Constant Image quality adjustment K1 constant 0 to 3000 32 38 2500 45 55 65 75 87 500 Table 3 NVM chain 3 Location NVM Name NVM Description Value Default 03 403 IQA K2 Constant Image quality adjustme...

Page 1960: ...00 06 004 IQA Factor TRC adjustment used as a factor applied to ROS light 50 to 200 100 06 005 Extended Rng Ros Enable Indicates which type of ROS is fitted 32 38 ppm only 0 3 to 6 Erg cm2 range ROS 1...

Page 1961: ...om tray 4 feed motor to LE at tray 4 feed sensor 0 to 800 400 07 023 T3 Buckle Size Size of de skew buckle 0 to 15 3 07 024 T4 Buckle Size Size of de skew buckle 0 to 15 10 Table 6 NVM chain 7 Locatio...

Page 1962: ...08 148 Le Dup Snr To Clh On Act Duplex buckle timer mode 1 0 to 700 32 38 496 45 55 343 65 75 244 87 256 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 149 PSync To Reg Clut On...

Page 1963: ...chain 8 Location NVM Name NVM Description Value Default 08 207 Pitch Tick Dup Mode 2 IOT paper path timing pitch tick setting Duplex mode 2 1000 to 3500 32 38 2390 45 55 1670 65 75 1220 87 1110 08 20...

Page 1964: ...7 500 08 229 Rst Dup Jam Win dow M6 Restart sheet to duplex jam window to indicate LE of the sheet is late envelope pitch simp only 200 to 1500ms 32 38 1050 45 55 690 65 75 87 500 Table 7 NVM chain 8...

Page 1965: ...utch on to trail edge late to duplex sensor 0 to 1000ms 32 38 350 45 55 190 65 75 87 350 08 258 Tim After Sen Ramp Dwn M1 Nominal time after hitting sensor that speed ramps down for mode 1 0 to 200ms...

Page 1966: ...230 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 292 Fsr Max2 Temperature at which the electronics shutdown the fuser 0 to 0 deg C 245 08 293 Fsr Tolstandby Temperature toler...

Page 1967: ...setting duplex mode 7 600 to 3500ms 32 38 1560 45 55 1090 65 75 800 87 690 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 322 Pitch Simp Mode 1 Alt IOT paper path timing pitch...

Page 1968: ...Duplex buckle timer mode 1 0 to 700ms 32 38 496 45 55 343 65 75 425 87 431 08 605 LE Dup Snr To Clutch On M4 Duplex buckle timer mode 1 0 to 700ms 32 38 496 45 55 343 65 75 425 87 431 Table 7 NVM chai...

Page 1969: ...Side 2 detack corotron volt age 3000 to 5000 V 4200 Table 8 NVM chain 9 Location NVM Name NVM Description Value Default 09 015 Detack LE Side 1 Side 1 detack corotron LE Unsigned no in NVM table and...

Page 1970: ...Location NVM Name NVM Description Value Default 09 044 T CBLERUN Chute bias lead edge switch 0 to 500 ms 32 38 140 45 55 100 65 75 87 70 09 045 T CBTERUN Chute bias trail edge switch 0 to 500 ms 32 3...

Page 1971: ...ain 9 Location NVM Name NVM Description Value Default 09 110 Replenisher capacity Replenisher capacity 1050 to 1787 grams 32 38 45 55 1188 65 75 87 1750 09 111 Repl Delivery Rate Replenisher delivery...

Page 1972: ...lure high 0 0 Table 8 NVM chain 9 Location NVM Name NVM Description Value Default 09 277 Int Man Clean Enable Interim manual charge scorotron cleaning ennoble ment flag 0 disabled 1 enabled 32 38 0 45...

Page 1973: ...8 XRU Blade C Coefficient C 0 to 10000ug per 10 5 pixels 805 09 409 XRU Blade Enable XRU Blade maintenance enable disable 0 disable XT 1 enable EA 0 for XT 1 for EA 09 410 XRU Blade ML max XRU Blade m...

Page 1974: ...fault 10 049 241 260 mm offset Offset temperature required on thermistor B for paper width Unsigned number in NVM table displayed on GUI to be converted to signed number by subtrac tion of 10 from tab...

Page 1975: ...NVM Name NVM Description Value Default 10 071 Rough Stock Off set Media type offset for fuser roll temperature Unsigned num ber in NVM table displayed on GUI to be converted to signed number by subtra...

Page 1976: ...e 8 displayed in NVM is equivalent to 2 degrees Cel sius 0 to 20 10 Table 9 NVM chain 10 Location NVM Name NVM Description Value Default 10 346 181 200mm Offset 2 Offset temperature required on thermi...

Page 1977: ...NVM Description Value Default 10 360 Envelopes Offset 2 Media type offset for fuser roll temperature Unsigned num ber in NVM table displayed on GUI to be converted to signed number by subtrac tion of...

Page 1978: ...HCSSMB 160 Binder 170 Booklet Maker 100 No Finisher 100 12 002 OCTFullFilter OCT 90 full filter 0 to 5000 ms 32 38 4000 45 55 65 75 87 2500 12 003 BookMkrCompile Offset Used to adjust the compiler pos...

Page 1979: ...50 to 255 increments of 1 bit 32 38 45 55 212 65 75 87 214 14 026 Scan CCD Offset Pnt To adjust offset point during scanner CCD calibration 0 to 20 Incre ments of 1 bit 0 Table 1 NVM chain 12 Location...

Page 1980: ...d and receive 1 send only 2 receive only 0 20 204 FaxLine1TypeDe fault Line type configuration set ting 0 analogue line 1 ISDN line 2 not config ured 0 20 205 FaxLine2TypeDe fault Line type configurat...

Page 1981: ...abled 0 20 248 FaxReportPolicy Def Report policy 0 print 1 follow secure policy 2 store in mailbox 0 20 249 FaxActivityRe portDef Activity report default 0 off 1 auto print 1 20 252 FaxBroadc stRepDef...

Page 1982: ...ngJo bID Last allocated recurring job ID Sets the last allocated recurring job ID 5199 20 280 CompletedJob sCount Completed jobs count Sets the completed jobs count for automatic activ ity report gene...

Page 1983: ...ge 1 to 65535 29251 20 433 Busy1FilterStage 1B1 Busy 1 filter stage 1 B1 Range 1 to 65535 29034 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 434 Busy1FilterStage 1B2 Busy 1...

Page 1984: ...ll 2 Index of next pattern Range 0 to 2 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 477 Busy1IdxRestart Cell2 Busy 1 idx restart cell 2 Index to restart at Range 0 to 2 0...

Page 1985: ...age 1 A1 Range 1 to 65535 714 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 64822 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 520 Congt1FilterSt...

Page 1986: ...start at Range 0 to 2 0 20 561 Congt1FlgDetctP erfd3 Congest 1 flag detection performed 3 Is this the last detection pattern Range 0 to 1 0 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1...

Page 1987: ...3 Is this the last detection pattern Range 0 to 1 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 606 IntDtone1FltrStg e1A1 International Dtone 1 Filter stage 1 A1 Range 1 to...

Page 1988: ...etector MaxFreq Ring detector max fre quency 68Hz Range 1 to 65535 35 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 651 Ring1DetectAlgo rithm Ring 1 detection algorithm Range...

Page 1989: ...ge 0 to 1 1 20 693 FaxRing2MakeM in2 Ring 2 make min 2 Range 0 to 10000 ms 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 694 FaxRing2MakeM ax2 Ring 2 make max 2 Range 0 to...

Page 1990: ...5 20 737 Dtone2UpperThr eshold Dtone 2 Upper Threshold Range 1 to 65535 10752 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 738 Dtone2LowerThr eshold Dtone 2 Lower Threshold...

Page 1991: ...at Range 0 to 2 0 20 780 Dtone2FlgDetctP erfd1 Dtone 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Defaul...

Page 1992: ...ulse response digital filter with programable coefficients Range 0 to 65535 64445 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 816 CEQTAP15 Tap 15 Finite impulse response di...

Page 1993: ...1 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 851 ARA2800BAUD9 600 Automatic rate adaption for 2800 baud rate Range 0 to 255 79 20 852 ARA2800BAUD1 2000 Automatic rate adap...

Page 1994: ...tic rate adaption for 3429 baud rate Range 0 to 255 53 20 894 ARA3429BAUD2 6400 Automatic rate adaption for 3429 baud rate Range 0 to 255 46 Table 6 NVM chain 20 Location NVM Name NVM Description Valu...

Page 1995: ...20 931 FaxIntDtoneMak Hole3 Int Dtone make hole 3 Range 0 to 10000 ms 0 20 932 FaxIntDtoneBrk Min3 Int Dtone break min 3 Range 0 to 10000 ms 0 20 933 FaxIntDtoneBrk Max3 Int Dtone break max 3 Range 0...

Page 1996: ...August 2007 6 104 WorkCentre 5687 Family dC131b General Procedures Information...

Page 1997: ...Range 1 to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 311 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 28558 20 439 Busy1FilterStage 2B2...

Page 1998: ...to 10000 ms 30 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 370 20 513 FaxBusy2Break Max3 Busy 2 break max 3...

Page 1999: ...20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2...

Page 2000: ...ge 0 to 10000 ms 40 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 brea...

Page 2001: ...Range 1 to 65535 207 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to...

Page 2002: ...to 65535 752 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 365 20 526 Congt1FilterStag e2B1 C...

Page 2003: ...PulseDialInter digit Inter digit pause for pulse dialling Range 0 to 255 10 ms step 72 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 628 T0Timeout CED detect time f...

Page 2004: ...1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 770 DtoneNumCell Pattern Dtone 2 numbe...

Page 2005: ...k max 2 Range 0 to 10000 ms 550 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 478 Busy1FlgDetect Perfd2 Busy 1 flag detection per formed 2 Is this the last detectio...

Page 2006: ...ange 0 to 1 1 20 553 FaxCongest1Ma keMin3 Congest 1 make min 3 Range 0 to 10000 ms 180 Table 3 Norway NVM values Location NVM Name NVM Description Value Default 20 554 FaxCongest1Ma keMax3 Congest 1 m...

Page 2007: ...one1FilterStag e1A3 Dtone 1 Filter stage 1 A3 Range 0 to 65535 829 Table 3 Norway NVM values Location NVM Name NVM Description Value Default 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Rang...

Page 2008: ...x 2 Range 0 to 10000 ms 710 20 922 FaxIntDtoneMak eHole2 Int Dtone make hole 2 Range 0 to 10000 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 Table 3 Norway NVM values...

Page 2009: ...Range 0 to 10000 ms 275 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 502 FaxBusy2MakeH ole2 Busy 2 make hole 2 Range 0 to 10000 ms 30 20 503 FaxBusy2Break Min2 Busy 2...

Page 2010: ...n Range 1 to 65535 207 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 20 616 IntDto...

Page 2011: ...ange 0 to 10000 ms 490 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone...

Page 2012: ...r threshold Range 1 to 65535 1264 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPas...

Page 2013: ...5 Ireland NVM values Location NVM Name NVM Description Value Default 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 28850 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage...

Page 2014: ...ck Range 1 to 65535 32560 Table 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefo...

Page 2015: ...ms 1150 Table 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20...

Page 2016: ...ge 0 to 10000 ms 180 Table 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 520 20 463 FaxBusy1MakeH ole1 Busy 1 make...

Page 2017: ...Congest 1 Filter stage 2 B1 Range 1 to 65535 28759 Table 6 Austria NVM values Location NVM Name NVM Description Value Default 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range 1 to 65535...

Page 2018: ...lear down Range 0 to 255 1 second step 50 20 634 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 Table 6 Austria NVM values Location NVM Name NVM Description Value Defaul...

Page 2019: ...ttern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 Table 6 Austria NVM values Location NVM Name NVM Description Value Default 2...

Page 2020: ...axBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 225 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 400 20...

Page 2021: ...Upper Threshold Range 1 to 65535 1264 Table 7 Finland NVM values Location NVM Name NVM Description Value Default 20 531 Congt1LowerThr eshold Congest 1 Lower Threshold Range 1 to 65535 1223 20 533 Co...

Page 2022: ...Tone Time DTMF tone time Range 0 to 30000 ms units 100 20 640 FaxDTMFIntdig itTime DTMF inter digit time Range 0 to 30000 ms units 90 Table 7 Finland NVM values Location NVM Name NVM Description Value...

Page 2023: ...ms 1500 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell...

Page 2024: ...August 2007 6 132 WorkCentre 5687 Family dC131c General Procedures Information...

Page 2025: ...ain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000...

Page 2026: ...hole 2 Range 0 to 10000 ms 30 Table 1 France NVM values Location NVM Name NVM Description Value Default 20 547 FaxCongest1Bre akMin2 Congest 1 break min 2 Range 0 to 10000 ms 450 20 548 FaxCongest1Br...

Page 2027: ...0 to 10000 ms 1100 20 697 FaxRing2Break Max2 Ring 2 break max 2 Range 0 to 10000 ms 3900 Table 1 France NVM values Location NVM Name NVM Description Value Default 20 711 Dtone1FilterStag e1A1 Dtone 1...

Page 2028: ...1 Range 0 to 1 0 20 920 FaxIntDtoneMak eMin2 Int Dtone make min 2 Range 0 to 10000 ms 490 20 921 FaxIntDtoneMak eMax2 Int Dtone make max 2 Range 0 to 10000 ms 710 Table 1 France NVM values Location NV...

Page 2029: ...FaxBusy1Break Max3 Busy 1 break max 3 Range 0 to 10000 ms 580 Table 2 Germany NVM values Location NVM Name NVM Description Value Default 20 489 Busy2NumCellP attern Busy 2 number cell pattern Number o...

Page 2030: ...0 545 FaxCongest1Ma keMax2 Congest 1 make max 2 Range 0 to 10000 ms 260 Table 2 Germany NVM values Location NVM Name NVM Description Value Default 20 546 FaxCongest1Ma keHole2 Congest 1 make hole 2 Ra...

Page 2031: ...Ring2MakeM ax2 Ring 2 make max 2 Range 0 to 10000 ms 1150 20 695 FaxRing2MakeH ole2 Ring 2 make hole 2 Range 0 to 10000 ms 40 Table 2 Germany NVM values Location NVM Name NVM Description Value Default...

Page 2032: ...to 10000 ms 270 20 917 FaxIntDtoneIdxN xtC1 Int Dtone idx next cell 1 Index of next pattern Range 0 to 255 1 20 919 FaxIntDtFlgDtPe rfd1 Int Dtone flag detection per formed 1 Range 0 to 1 0 Table 2 G...

Page 2033: ...usy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 270 Table 3 Sweden NVM values Location NVM Name NVM Description Value Default 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pa...

Page 2034: ...trSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 3 Sweden NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535...

Page 2035: ...Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 270 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range...

Page 2036: ...sy 1 low pass feedback Range 1 to 65535 32560 Table 3 Sweden NVM values Location NVM Name NVM Description Value Default 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Bus...

Page 2037: ...Belgium NVM values Location NVM Name NVM Description Value Default 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 0 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1...

Page 2038: ...k International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 Table 4 Belgium NVM values Location NVM Name NVM Description Value Default 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Ga...

Page 2039: ...ange 0 to 10000 ms 490 Table 4 Belgium NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone...

Page 2040: ...upper threshold Range 1 to 65535 1264 Table 4 Belgium NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2L...

Page 2041: ...therlands NVM values Location NVM Name NVM Description Value Default 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 1026 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage...

Page 2042: ...ell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 Table 5 Netherlands NVM values Location NVM Name NVM Description Value Default 20 616 IntDtone1LwPss Fdback International Dtone 1 Low...

Page 2043: ...0000 ms 40 Table 5 Netherlands NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 brea...

Page 2044: ...make hole 2 Range 0 to 10000 ms 30 Table 5 Netherlands NVM values Location NVM Name NVM Description Value Default 20 473 FaxBusy1Break Min2 Busy 1 break min 2 Range 0 to 10000 ms 450 20 474 FaxBusy1Br...

Page 2045: ...FaxCongest1Bre akMax2 Congest 1 break max 2 Range 0 to 10000 ms 220 Table 6 Italy NVM values Location NVM Name NVM Description Value Default 20 552 Congt1FlgDetctP erfd2 Congest 1 flag detection perfo...

Page 2046: ...ne1FilterStag e1B2 Dtone 1 Filter stage 1 B2 Range 0 to 65535 49644 Table 6 Italy NVM values Location NVM Name NVM Description Value Default 20 716 Dtone1FilterStag e2A1 Dtone 1 Filter stage 2 A1 Rang...

Page 2047: ...2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 Table 6 Italy NVM values Location NVM Name NVM Description Value Default 20 92...

Page 2048: ...Busy 2 make hole 2 Range 0 to 10000 ms 30 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 503 FaxBusy2Break Min2 Busy 2 break min 2 Range 0 to 10000 ms 400 20 504 FaxBus...

Page 2049: ...idx next cell 1 Index of next pattern Range 0 to 2 255 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback...

Page 2050: ...nge 0 to 10000 ms 490 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone...

Page 2051: ...nt Dtone make hole 2 Range 0 to 10000 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 20 928 Fa...

Page 2052: ...August 2007 6 160 WorkCentre 5687 Family dC131d General Procedures Information...

Page 2053: ...y2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min1 Busy...

Page 2054: ...10000 ms 290 Table 1 Greece NVM values Location NVM Name NVM Description Value Default 20 536 FaxCongest1Ma keMax1 Congest 1 make max 1 Range 0 to 10000 ms 310 20 537 FaxCongest1Ma keHole1 Congest 1 m...

Page 2055: ...20 682 Ring2NumCellPa ttern Ring 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 684 FaxRing2MakeM in1 Ring 2 make min 1 Range 0 to 10000 ms 850 Table 1 Greece NVM values Loca...

Page 2056: ...e for the auto re dial attempts dis played in SA KO Linked to ID204 Range 0 to 14 14 20 909 FaxIntDtnNum CellPatt Int Dtone number cell pat tern Range 0 to 3 2 Table 1 Greece NVM values Location NVM N...

Page 2057: ...10000 ms 160 20 483 FaxBusy1Break Max3 Busy 1 break max 3 Range 0 to 10000 ms 230 Table 2 Spain NVM values Location NVM Name NVM Description Value Default 20 489 Busy2NumCellP attern Busy 2 number cel...

Page 2058: ...ion performed 3 Is this the last detection pattern Range 0 to 1 1 Table 2 Spain NVM values Location NVM Name NVM Description Value Default 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1...

Page 2059: ...0 to 65535 829 Table 2 Spain NVM values Location NVM Name NVM Description Value Default 20 720 Dtone1FilterStag e2B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 20 721 Dtone1LowPass Feedbck Dtone...

Page 2060: ...rmed 2 Is this the last detection pattern Range 0 to 1 1 Table 2 Spain NVM values Location NVM Name NVM Description Value Default Table 3 US NVM values Location NVM Name NVM Description Value Default...

Page 2061: ...break min 1 Range 0 to 10000 ms 490 Table 3 US NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 510 20 497 FaxBusy2IdxNex tCe...

Page 2062: ...ongest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 300 Table 3 US NVM values Location NVM Name NVM Description Value Default 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Range 0 to 10000...

Page 2063: ...35 829 Table 3 US NVM values Location NVM Name NVM Description Value Default 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Range 0 to 65535 30693 20 715 Dtone1FilterStag e1B2 Dtone 1 Filter s...

Page 2064: ...IdxN xtC2 Int Dtone idx next cell 2 Index of next pattern Range 0 to 255 255 Table 3 US NVM values Location NVM Name NVM Description Value Default Table 4 Canada NVM values Location NVM Name NVM Descr...

Page 2065: ...k min 1 Range 0 to 10000 ms 490 Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 510 20 497 FaxBusy2IdxNex tCe...

Page 2066: ...st1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 300 Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Range 0 to 10000...

Page 2067: ...29 Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Range 0 to 65535 30693 20 715 Dtone1FilterStag e1B2 Dtone 1 Filter s...

Page 2068: ...xtC2 Int Dtone idx next cell 2 Index of next pattern Range 0 to 255 255 Table 4 Canada NVM values Location NVM Name NVM Description Value Default Table 5 Iceland NVM values Location NVM Name NVM Descr...

Page 2069: ...Busy2Make Min3 Busy 2 make min 3 Range 0 to 10000 ms 225 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0 to 10000 ms 275 2...

Page 2070: ...ial blind mode or dial tone detection time out Range 0 to 255 1 100 ms 5 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 624 PulseDialInter digit Inter digit pause for pu...

Page 2071: ...ms 1150 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20...

Page 2072: ...ge 0 to 10000 ms 400 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 600 20 463 FaxBusy1MakeH ole1 Busy 1 make...

Page 2073: ...Low Pass Gain Range 1 to 65535 207 Table 6 Luxembourg NVM values Location NVM Name NVM Description Value Default 20 530 Congt1UpperThr eshold Congest 1 Upper Threshold Range 1 to 65535 1264 20 531 Co...

Page 2074: ...elects type of billing filter 0 None 1 12Khz 2 16KHz 2 20 639 FaxDTMFTone Time DTMF tone time Range 0 to 30000 ms units 100 Table 6 Luxembourg NVM values Location NVM Name NVM Description Value Defaul...

Page 2075: ...max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 Table 6 Luxembourg NVM values Location NVM Name NVM Description Value Default 20 778 FaxDtone2IdxNx...

Page 2076: ...xBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms...

Page 2077: ...rStag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 50219 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Ran...

Page 2078: ...0 634 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 635 BillingFilterTypeL n2 Selects ty...

Page 2079: ...00 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index of next pattern Range 0 to 2 255 20 780 Dtone2FlgDetctP erfd1 Dtone 2 flag detection per formed 1 Is this the last detection pattern...

Page 2080: ...August 2007 6 188 WorkCentre 5687 Family dC131e General Procedures Information...

Page 2081: ...2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 928 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 0 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 0 20 43...

Page 2082: ...make max 3 Range 0 to 10000 ms 650 Table 1 Bulgaria NVM values Location NVM Name NVM Description Value Default 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 512 FaxBusy2Break...

Page 2083: ...CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 1 Bulgaria NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20...

Page 2084: ...Location NVM Name NVM Description Value Default 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 1 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per for...

Page 2085: ...stage 2 B1 Range 1 to 65535 29656 Table 1 Bulgaria NVM values Location NVM Name NVM Description Value Default 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 49579 20 440 Busy1L...

Page 2086: ...00 ms 30 Table 2 Argentina NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 150 20 513 FaxBusy2Break Max3 Busy 2 break max 3...

Page 2087: ...lter stage 2 A2 Range 1 to 65535 846 20 569 FaxCED1FiltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 2 Argentina NVM values Location NVM Name NVM Description Value Default 20 570 FaxCE...

Page 2088: ...Argentina NVM values Location NVM Name NVM Description Value Default 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 255 20 751 FaxDtone1Make Min2 Dtone 1 ma...

Page 2089: ...Busy 1 filter stage 2 B2 Range 1 to 65535 49579 Table 2 Argentina NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 3256...

Page 2090: ...00 ms 150 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 350 20 518 Congt1FilterStag e1A1 Congest 1 Filter s...

Page 2091: ...Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2...

Page 2092: ...0 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 0 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 In...

Page 2093: ...e 2 B2 Range 1 to 65535 49579 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowP...

Page 2094: ...000 ms 300 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 650 20 518 Congt1FilterStag e1A1 Congest 1 Filter s...

Page 2095: ...Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 C...

Page 2096: ...0 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 0 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 In...

Page 2097: ...pass feedback Range 1 to 65535 32560 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThr...

Page 2098: ...lues Location NVM Name NVM Description Value Default 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1245 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to...

Page 2099: ...Feedback Range 1 to 65535 32560 Table 5 Cyprus NVM values Location NVM Name NVM Description Value Default 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCel...

Page 2100: ...Cyprus NVM values Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 270 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of n...

Page 2101: ...erStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 0 Table 5 Cyprus NVM values Location NVM Name NVM Description Value Default 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535...

Page 2102: ...y 2 make min 3 Range 0 to 10000 ms 25 Table 6 Czech Rep NVM values Location NVM Name NVM Description Value Default 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0 to 10000 ms 700 20 511 FaxBusy2Mak...

Page 2103: ...ge 2 A2 Range 1 to 65535 846 Table 6 Czech Rep NVM values Location NVM Name NVM Description Value Default 20 569 FaxCED1FiltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 20 570 FaxCED1FiltrS...

Page 2104: ...values Location NVM Name NVM Description Value Default 20 743 FaxDtone1Make Max1 Dtone 1 make max 1 Range 0 to 10000 ms 270 20 744 FaxDtone1Make Hole1 Dtone 1 make hole 1 Range 0 to 10000 ms 40 20 74...

Page 2105: ...1 filter stage 1 B1 Range 1 to 65535 29970 Table 6 Czech Rep NVM values Location NVM Name NVM Description Value Default 20 434 Busy1FilterStage 1B2 Busy 1 filter stage 1 B2 Range 1 to 65535 50846 20 4...

Page 2106: ...00 20 502 FaxBusy2MakeH ole2 Busy 2 make hole 2 Range 0 to 10000 ms 30 Table 7 Hungary NVM values Location NVM Name NVM Description Value Default 20 503 FaxBusy2Break Min2 Busy 2 break min 2 Range 0 t...

Page 2107: ...1 A3 Range 0 to 65535 488 Table 7 Hungary NVM values Location NVM Name NVM Description Value Default 20 565 FaxCED1FiltrSta ge1B1 CED 1 Filter stage 1 B1 Range 1 to 65535 57167 20 566 FaxCED1FiltrSta...

Page 2108: ...nge 1 to 65535 207 Table 7 Hungary NVM values Location NVM Name NVM Description Value Default 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 736 FaxDtone2LowP assGai...

Page 2109: ...10000 ms 40 20 914 FaxIntDtoneBrek Min1 Int Dtone 1 break min 1 Range 0 to 10000 ms 130 20 915 FaxIntDtoneBrek Max1 Int Dtone break max 1 Range 0 to 10000 ms 270 20 917 FaxIntDtoneIdxN xtC1 Int Dtone...

Page 2110: ...August 2007 6 218 WorkCentre 5687 Family dC131f General Procedures Information...

Page 2111: ...y 1 filter stage 2 A1 Range 1 to 65535 547 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 65241 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 87 20 438 B...

Page 2112: ...ake hole 3 Range 0 to 10000 ms 30 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 600 20 513 FaxBusy2Break Max...

Page 2113: ...Sta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535...

Page 2114: ...in2 Dtone 1 make min 2 Range 0 to 10000 ms 490 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxD...

Page 2115: ...low pass gain Range 1 to 65535 207 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1280 20 443 Busy1LowerTh...

Page 2116: ...NVM values Location NVM Name NVM Description Value Default 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 65168 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Ran...

Page 2117: ...20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 Table 2 Mexico NVM values Location NVM Name NVM Description Value Default 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Ra...

Page 2118: ...ms 1500 Table 2 Mexico NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 1500 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 R...

Page 2119: ...ld Range 1 to 65535 1280 Table 2 Mexico NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback...

Page 2120: ...3 Poland NVM values Location NVM Name NVM Description Value Default 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 635 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1...

Page 2121: ...pattern Range 0 to 2 255 Table 3 Poland NVM values Location NVM Name NVM Description Value Default 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 20 617 In...

Page 2122: ...and NVM values Location NVM Name NVM Description Value Default 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 751 FaxDtone1Make M...

Page 2123: ...B2 Busy 1 filter stage 2 B2 Range 1 to 65535 52649 Table 3 Poland NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 3256...

Page 2124: ...in 1 Range 0 to 10000 ms 100 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 250 20 497 FaxBusy2IdxNex tCell...

Page 2125: ...akMax3 Congest 1 break max 3 Range 0 to 10000 ms 250 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 4...

Page 2126: ...ange 1 to 65535 207 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 736 FaxDtone2LowP assGa...

Page 2127: ...tore dial Default Number of times to retry not connected Range 0 to 14 3 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 212 FaxAutore dial TimeDef Time between each re d...

Page 2128: ...1 Index of next pattern Range 0 to 2 1 Table 5 Russia NVM values Location NVM Name NVM Description Value Default 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detec...

Page 2129: ...ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 489 Table 5 Russia NVM values Location NVM Name NVM Description Value Default 20 563 FaxCED1FiltrSta ge1A2 CED 1 Filter stage 1 A2 Range 1 to 65535 6456...

Page 2130: ...65535 829 Table 5 Russia NVM values Location NVM Name NVM Description Value Default 20 720 Dtone1FilterStag e2B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 20 721 Dtone1LowPass Feedbck Dtone 1...

Page 2131: ...Int Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 5 Russia NVM values Location NVM Name NVM Description Value Default Table 6 South Africa NVM values Locati...

Page 2132: ...nge 0 to 10000 ms 350 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 600 20 497 FaxBusy2IdxNex tCell1...

Page 2133: ...1 break min 3 Range 0 to 10000 ms 150 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 557 FaxCongest1Bre akMax3 Congest 1 break max 3 Range 0 to 10000 ms 350 20 562...

Page 2134: ...2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 721 Dtone1LowPass Feedbck Dtone 1 Low Pass Feed back Range 1 to 65...

Page 2135: ...Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default Table 7 Turkey NVM values Location...

Page 2136: ...make hole 1 Range 0 to 10000 ms 30 Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 494 FaxBusy2Break Min1 Busy 2 break min 1 Range 0 to 10000 ms 75 20 495 FaxBusy2Break Ma...

Page 2137: ...554 FaxCongest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 600 Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Rang...

Page 2138: ...tag e2A1 Dtone 1 Filter stage 2 A1 Range 0 to 65535 829 Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 718 Dtone1FilterStag e2A3 Dtone 1 Filter stage 2 A3 Range 0 to 6553...

Page 2139: ...Range 0 to 10000 ms 130 20 912 FaxIntDtoneMak eMax1 Int Dtone make max 1 Range 0 to 10000 ms 270 20 913 FaxIntDtoneMak Hole1 Int Dtone make hole 1 Range 0 to 10000 ms 40 20 914 FaxIntDtoneBrek Min1 In...

Page 2140: ...August 2007 6 248 WorkCentre 5687 Family dC131g General Procedures Information...

Page 2141: ...ge 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 1245 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 3...

Page 2142: ...ake max 3 Range 0 to 10000 ms 380 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 512 FaxBusy2Brea...

Page 2143: ...CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113...

Page 2144: ...10000 ms 40 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 bre...

Page 2145: ...sy 1 upper threshold Range 1 to 65535 1264 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 45...

Page 2146: ...le 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 30182 20 522 Congt1FilterStag e1B2 Congest 1 Filter...

Page 2147: ...1 to 65535 32560 Table 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 620 DetTonesBefore...

Page 2148: ...10000 ms 40 Table 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break...

Page 2149: ...lower threshold Range 1 to 65535 1223 Table 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 F...

Page 2150: ...30182 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 50254 20 523 Congt1FilterStag e2A1 Congest...

Page 2151: ...ne 1 Low Pass Gain Range 1 to 65535 207 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone det...

Page 2152: ...000 ms 850 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag...

Page 2153: ...ge 1 to 65535 32560 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1...

Page 2154: ...age 1 B2 Range 1 to 65535 49579 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 693 20 524 Congt1Filte...

Page 2155: ...to 65535 32560 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 621 TimeBefore dial Deter...

Page 2156: ...ttern Range 0 to 255 255 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1...

Page 2157: ...to 65535 207 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 2...

Page 2158: ...Filter stage 2 A2 Range 1 to 65535 65241 Table 5 Hong Kong NVM values Location NVM Name NVM Description Value Default 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 87 20 5...

Page 2159: ...time for pulse dialling Range 0 to 255 1 ms step 33 Table 5 Hong Kong NVM values Location NVM Name NVM Description Value Default 20 623 PulseDialBreak Break time for pulse dialling Range 0 to 255 1 m...

Page 2160: ...ell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 Table 5 Hong Kong NVM values Location NVM Name NVM Description Value D...

Page 2161: ...0 ms 410 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 580 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to...

Page 2162: ...ag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 50905 Table 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range...

Page 2163: ...34 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 2 Table 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 635 BillingFilterTypeL n2 Selects type...

Page 2164: ...6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 757 FaxDtone1IdxNx tCell2 Dtone 1 idx next cell 2 Index of next pattern Range 0 to 255 255 20 759 Dtone1FlgDetctP erfd2 Dton...

Page 2165: ...n Range 1 to 65535 207 Table 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence...

Page 2166: ...er stage 2 A2 Range 1 to 65535 1911 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 765 20 526 Cong...

Page 2167: ...255 1 100 ms 5 20 628 T0Timeout CED detect time from end of dial to call clear down Range 0 to 255 1 second step 50 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default 20 637 Fa...

Page 2168: ...ms 40 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 R...

Page 2169: ...0 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 20 928 FaxIntDtFlgDetP rfd2 Int Dtone flag de...

Page 2170: ...August 2007 6 278 WorkCentre 5687 Family dC131h General Procedures Information...

Page 2171: ...to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 311 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 28558 20 439 Busy1FilterStage 2B2 Busy 1 f...

Page 2172: ...10000 ms 30 Table 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 370 20 513 FaxBusy2Break Max3 Busy 2 break max 3...

Page 2173: ...ltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 655...

Page 2174: ...ble 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 1 20 750 Dtone1FlgDetctP erfd1 Dtone 1...

Page 2175: ...1 filter stage 2 B2 Range 1 to 65535 51060 Table 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441...

Page 2176: ...370 Table 2 UAE NVM values Location NVM Name NVM Description Value Default 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 380 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A...

Page 2177: ...D1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 Table 2 UAE NVM values Location NVM Name NVM Description Value Default 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 6...

Page 2178: ...ection pattern Range 0 to 1 1 Table 2 UAE NVM values Location NVM Name NVM Description Value Default 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to...

Page 2179: ...e 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 400 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 600 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to...

Page 2180: ...2 B1 Range 1 to 65535 27197 Table 3 Saudi Arabia NVM values Location NVM Name NVM Description Value Default 20 527 Congt1FilterStag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 49579 20 528 Cong...

Page 2181: ...call and does not re dial if T0 time out occurs no ANSAM CED detection 0 disabled 1 enabled 1 Table 3 Saudi Arabia NVM values Location NVM Name NVM Description Value Default 20 632 FaxTxSignalLev Ln1...

Page 2182: ...ole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index of next pattern Range 0 to 2 255 Table 3 Saudi Arabia NVM values Location NVM Name NVM Descri...

Page 2183: ...Range 0 to 10000 ms 900 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cell 1 Index of next pattern Range 0 to 2 1 20 469 Busy1F...

Page 2184: ...old Congest 1 Upper Threshold Range 1 to 65535 1264 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 531 Congt1LowerThr eshold Congest 1 Lower Threshold Range 1 to 65535 122...

Page 2185: ...Line 2 Imped ance Line 2 impedance 0 complex 1 600 ohms 1 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 645 Line 1 Current Line 1 Current 0 off 1 on 0 20 646 Line 2 Curr...

Page 2186: ...ber cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 Table 4 China NVM values Location NVM Name NVM Description Value...

Page 2187: ...Min3 Busy 1 make min 3 Range 0 to 10000 ms 450 20 480 FaxBusy1Make Max3 Busy 1 make max 3 Range 0 to 10000 ms 550 20 481 FaxBusy1MakeH ole3 Busy 1 make hole 3 Range 0 to 10000 ms 30 20 482 FaxBusy1Br...

Page 2188: ...5535 49479 Table 5 Morocco NVM values Location NVM Name NVM Description Value Default 20 567 FaxCED1FiltrSta ge2A1 CED 1 Filter stage 2 A1 Range 1 to 65535 489 20 568 FaxCED1FiltrSta ge2A2 CED 1 Filte...

Page 2189: ...tion NVM Name NVM Description Value Default 20 743 FaxDtone1Make Max1 Dtone 1 make max 1 Range 0 to 10000 ms 270 20 744 FaxDtone1Make Hole1 Dtone 1 make hole 1 Range 0 to 10000 ms 40 20 745 FaxDtone1B...

Page 2190: ...1 filter stage 1 B2 Range 1 to 65535 51060 Table 5 Morocco NVM values Location NVM Name NVM Description Value Default 20 435 Busy1FilterStage 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 1245 20 436...

Page 2191: ...k Min2 Busy 2 break min 2 Range 0 to 10000 ms 370 Table 6 Jordan NVM values Location NVM Name NVM Description Value Default 20 504 FaxBusy2Break Max2 Busy 2 break max 2 Range 0 to 10000 ms 380 20 509...

Page 2192: ...7 20 566 FaxCED1FiltrSta ge1B2 CED 1 Filter stage 1 B2 Range 1 to 65535 49479 Table 6 Jordan NVM values Location NVM Name NVM Description Value Default 20 567 FaxCED1FiltrSta ge2A1 CED 1 Filter stage...

Page 2193: ...to 3 2 Table 6 Jordan NVM values Location NVM Name NVM Description Value Default 20 742 FaxDtone1Make Min1 Dtone 1 make min 1 Range 0 to 10000 ms 130 20 743 FaxDtone1Make Max1 Dtone 1 make max 1 Rang...

Page 2194: ...ines 4 Select Copier Routines 132 NVM initialization Copier 5 Touch the appropriate button to select the NVM to be initialized and follow the on screen instructions Refer to Table 1 for the functions...

Page 2195: ...h on the machine GP 14 NVM to Install Condition The Dust Off routines are available to return the machine to a pre installed state refer to Table 1 Dust Off CAUTION If a network controller is installe...

Page 2196: ...uration Reset Variables Dial Directories Y Y Group Directories Y Y Junk Directories Y Y Logo Directories Y Y Mailbox Directories Y Y Poll Directories Y Y Jobs Sets Y Y Image Y Y Bitmaps Y Y Job ID Y Y...

Page 2197: ...cs Routines Copier Routines dC 305 UI Tests 3 Touch the appropriate test button 4 Touch Start Test and follow the on screen instructions dC312 Network Echo Tests Purpose To enable verification of the...

Page 2198: ...a access control address Server NOS version number Hop count to device local net extended test Is the printer attached to file server status Is the printer attached to print queue status NDPS enabled...

Page 2199: ...11 Output Codes 04 Table 12 Output Codes 05 Table 13 Output Codes 06 Table 14 Output Codes 07 Table 15 Output Codes 08 Table 16 Output Codes 09 Table 17 Output Codes 10 Table 18 Output Codes 11 Table...

Page 2200: ...ow no document Table 3 Input codes 06 Code Displayed Name Description General 06 320 ROS Motor Ready Snr Detects when ROS motor is at required speed High motor ready Toggle ROS motor 06 020 on and off...

Page 2201: ...5 Stack Down Sensor Tray 5 stack down sensor Q07 405 detects when the tray is in the fully lowered position High tray is fully down Table 4 Input codes 07 Code Displayed Name Description General 07 40...

Page 2202: ...splayed Name Description General 11 044 Punch Unit Home Sensor HVF punch unit home sensor Q11 044 High home low unit not home 11 100 Entry Sensor LCSS HVF and HCSS BM entry sensor Q11 100 High paper p...

Page 2203: ...r Q11 183 detects the booklet and tri folder entry Trigger point for CL80 High made low not detected Table 8 Input codes 11 Code Displayed Name Description General 11 184 Tri Folder Assist Sen sor HVF...

Page 2204: ...n of the paddle roll High home low not home Table 8 Input codes 11 Code Displayed Name Description General 11 330 Bin0 90 Full Sensor HCSS BM bin 0 90 full sensor Q11 330 detects when bin 0 is 90 or m...

Page 2205: ...Roll Home Sensor HVF and HCSS BM booklet maker flapper sector roll home sensor Q11 391 High home Table 8 Input codes 11 Code Displayed Name Description General 11 392 PTU Switch HVF PTU switch S11 39...

Page 2206: ...1 Code Displayed Name Description General 05 020 DADH feed motor DADH feed motor MOT05 020 On off 90 seconds time out 05 025 DADH feed clutch DADH feed clutch CL05 025 On off Normally linked with feed...

Page 2207: ...le Energizes the duplex path cooling fans On off 90 seconds timeout When enabled the fans will switch on simultaneously 09 037 Duplex cooling fans speed Duplex path cooling fans speed On high speed 0...

Page 2208: ...timeout 11 007 Tampers to A4LEF Moves the LCSS and HCSS BM tampers to A4LEF position On off 5 seconds timeout 11 008 Tampers to 8 5x11LEF Move the LCSS and HCSS BM tampers to 8 5 x11 LEF position On o...

Page 2209: ...t codes 11 Code Displayed Name Description General 11 074 BM Diverter Sole noid Energizes the HCSS BM and HVF BM lower diverter gate solenoid SOL11 074 On off 5 seconds timeout 11 076 BM Stack Hold So...

Page 2210: ...r 4800 bps Line1 Emits V 27ter 4800 bps on line 1 On off 20 043 V 29 7200 bps Line1 Emits V 29 7200 bps on line 1 On off 20 044 V 29 9600 bps Line1 Emits V 29 9600 bps on line 1 On off 20 045 V 17 720...

Page 2211: ...ne 2 On off 20 095 DTMF 3 Line2 Emits DTMF 3 on line 2 On off 20 096 DTMF 4 Line2 Emits DTMF 4 on line 2 On off 20 097 DTMF 5 Line2 Emits DTMF 5 on line 2 On off 20 098 DTMF 6 Line2 Emits DTMF 6 on li...

Page 2212: ...at the registration on the IOT test samples is correct Figure 2 If not correct then return to step 3 b Place one of the IOT test sample on the platen glass c Compare the zones A and D on the scanner t...

Page 2213: ...ing these adjustments repeat the procedure in step 9 10 Make copies of the test pattern 82E2010 or 82E2020 from the DADH and document glass to check for skew Refer to IQS 5 Skew Use internal test prin...

Page 2214: ...t Patterns 5 Select Image Quality Test Patterns 1 19 6 Select the Features 1 or 2 sided and paper size NOTE Two sided test patterns are always backed with test pattern 16 quadrille 7 Select the Format...

Page 2215: ...55 ppm Check in the sequence that follows a The harness from the Image processing PWB to the CCD PWB PJ110 to PJ125 PL 14 25 Item 5 Refer to Wiring Diagram 8 b The harness from the Power distribution...

Page 2216: ...arget value for a new developer toner concentration The sensor output voltage can be adjusted to the correct level by varying the control voltage applied to the sensor The output of the sensor depends...

Page 2217: ...r Interface Bluetooth Wireless local area network BM Booklet Maker BMF Basic Multi Function device BootP Boot Protocol AN IP protocol for automatically assigning IP addresses BPS Bits Per Second BS Be...

Page 2218: ...namically Loadable Module DMO E Developing Markets Operations East was part of RX DMO W Developing Markets Operations West was part of ACO DOS Disk Operating Systems DPHM Defects Per Hundred Machines...

Page 2219: ...S German safety GSM Grams per square metre GUI Graphics User Interface GWA Green World Alliance Table 1 Term Description HC High Capacity HCF High Capacity Feeder HCSS High Capacity Stapler Stacker 3K...

Page 2220: ...ss Media Access Code This is the basic unique identifier of a networked device An incoming message is analysed and an address in another form such as an IP address is resolved by a lookup table to a M...

Page 2221: ...ciation PD Process Direction PDF Adobe Acrobat Portable Document Format PDL Page Description Language PDT Product Delivery Team Pels Picture Data Pixel PFM Paper Feed Module PFP Paper Feed Platform PH...

Page 2222: ...RR Receive Ready RRB Requirements Review Board Table 1 Term Description RS 232 RS 423 RS 422 RS 485 Series of standards for serial communication of data by wire RS 232 operates at 20 kbits s RS 423 o...

Page 2223: ...Fax eXtended TIFFX Tagged Image File Format for internet FAX TP Test Point TOS Teflon over Silicon Table 1 Term Description TPM Technical Programme Manager Transmissive LCD Liquid Crystal Display lit...

Page 2224: ...GP 40 General Procedures Information XLA Xerox Latin America XOG Xerox Office Group XRU Xerographic Replacement Unit XSA Xerox Standard Accounting XUL Xerox Unique Login enables use of the xerox corp...

Page 2225: ...es the name of the part or modification Kit Number gives the part number of the kit or part required to install the modification Reference or Parts List On indicates the parts list where the kit or mo...

Page 2226: ...POSE This kit is to be installed if excessive paper curl occurs in tray 1 or tray 2 The lip is installed on the front edge of the paper tray to constrain the curl on the paper KIT NUMBER 60K48700 PART...

Page 2227: ...G F 005 CLASS 5 NAME LCSS elevator motor encoder sensor PURPOSE A new sensor with an improved response time KIT NUMBER None PARTS LIST ON PL 11 10 Item 11 TAG F 006 CLASS 4 NAME LCSS hole punch field...

Page 2228: ...amper motor from stalling KIT NUMBER PARTS LIST ON PL 11 16 TAG F 011 CLASS 4 NAME Re routed harness PURPOSE To improve the routing of the staple harness by using a longer harness KIT NUMBER PARTS LIS...

Page 2229: ...et wears out prematurely Grease the kicker pivots and eyelet where the spring makes contact Apply Molykote EM D110 grease to the pivots and the eyelet KIT NUMBER PARTS LIST ON PL 11 49 Item 15 TAG H 0...

Page 2230: ...ng past the home position The eject home sen sor flag was made shorter so that the housing stopped in the correct position KIT NUMBER 604K42130 PARTS LIST ON PL 31 12 Item 15 TAG B 006 CLASS 3 NAME En...

Page 2231: ...B 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP 26 KIT NUMBER PARTS LIST ON Finisher HVF Tags TAG V 050 CLASS 5 NAME Restriction of...

Page 2232: ...upgrade a Workcentre machine with PostScript software KIT NUMBER PARTS LIST ON TAG N 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP...

Page 2233: ...August 2007 7 1 WorkCentre 5687 Family Wiring Data 7 Wiring Data Plug Jack Locations PJ Locations 7 3 Wiring Diagrams Wiring Diagrams 7 33...

Page 2234: ...August 2007 7 2 WorkCentre 5687 Family Wiring Data...

Page 2235: ...2 Figure 22 22 Inverter motor driver PWB Figure 29 23 1K LCSS PWB Figure 32 24 2K LCSS PWB Figure 7 25 LVPS Figure 6 26 Main Drive PWB Figure 4 27 Network controller Figure 14 28 Power and control mod...

Page 2236: ...ontrol assembly bulkhead WD 1 22 Figure 5 Power and control assembly bulkhead WD 1 23 Figure 5 Power and control assembly bulkhead WD 1 23 Figure 14 Network controller PWB WD 35 Table 1 PJ1 to PJ49 PJ...

Page 2237: ...number PJ location figure PJ location Wiring diagram 104 Figure 10 Image processing PWB WD 8 104 Figure 37 Image processing PWB WD 40 105 Figure 10 Image processing PWB WD 4 106 Figure 10 Image proce...

Page 2238: ...able 3 PJ100 to PJ149 PJ number PJ location figure PJ location Wiring diagram Table 5 PJ200 to JP249 PJ number PJ location figure PJ location Wiring diagram 200 DADH feed sensor WD 11 201 DADH feed so...

Page 2239: ...ontrol PWB WD 14 397 Figure 3 HCF control PWB WD 14 398 Figure 3 HCF control PWB WD 14 399 Figure 3 HCF control PWB WD 14 Table 9 PJ400 to PJ449 PJ number PJ location figure PJ location Wiring diagram...

Page 2240: ...or WD 23 487 Top bin interlock sensor WD 23 488 Top cover interlock sensor WD 23 489 Chad bin level sensor WD 23 493 In line connector WD 23 493 In line connector off line stapler WD 24 494 In line co...

Page 2241: ...ne connector WD 29 578 BM in line connector WD 28 579 BM in line connector WD 28 580 BM in line connector WD 28 581 BM stack hold solenoid WD 29 582 BM stack hold solenoid WD 29 583 BM Bin 2 WD 29 584...

Page 2242: ...August 2007 7 10 WorkCentre 5687 Family PJ Locations Wiring Data IOT PWB Location PL 1 10 Item 2 Figure 1 IOT PWB Tray 1 and 2 Control PWB Location PL 7 10 Item 2 Figure 2 Tray 1 and 2 control PWB...

Page 2243: ...WorkCentre 5687 Family PJ Locations Wiring Data HCF Control PWB Location PL 7 20 Item 2 Figure 3 HCF control PWB Main Drive Module Location 32 55 ppm PL 4 15 Item 1 65 87 ppm PL 4 10 Item 1 Figure 4 M...

Page 2244: ...12 WorkCentre 5687 Family PJ Locations Wiring Data Power and Control Assembly Location PL 1 10 Item 1 Figure 5 Power and control Assembly LVPS and Base Module Location PL 1 10 Item 3 Figure 6 LVPS an...

Page 2245: ...August 2007 7 13 WorkCentre 5687 Family PJ Locations Wiring Data 2K LCSS PWB Location PL 11 26 Item 1 Figure 7 2K LCSS PWB DADH PWB Location PL 5 10 Item 5 Figure 8 DADH PWB...

Page 2246: ...5687 Family PJ Locations Wiring Data Power Distribution PWB Location PL 3 10 Item 5 Figure 9 Power distribution PWB Image Processing PWB Location 32 55 ppm PL 3 20 Item 3 65 87 ppm PL 3 10 Item 3 Fig...

Page 2247: ...tre 5687 Family PJ Locations Wiring Data Riser PWB Location 32 55 ppm PL 3 15 Item 3 65 87 ppm PL 3 11 Item 6 Figure 11 Riser PWB Scanner PWB Location 32 55 ppm PL 14 25 Item 4 65 87 ppm PL 14 16 Item...

Page 2248: ...Family PJ Locations Wiring Data Exposure Lamp Inverter Location 32 55 ppm PL 14 25 Item 12 65 87 ppm PL 14 15 Item 3 Figure 13 Exposure lamp inverter Network Controller PWB Location PL 16 10 Item 1 F...

Page 2249: ...August 2007 7 17 WorkCentre 5687 Family PJ Locations Wiring Data BM PWB Location PL 11 86 Item 10 Figure 15 BM PWB HCSS PWB Location PL 11 92 Item 5 Figure 16 HCSS PWB...

Page 2250: ...18 WorkCentre 5687 Family PJ Locations Wiring Data Foreign Interface PWB Location PL 3 11 Item 3 Figure 17 Foreign interface PWB In line Connector PJ63 Location PL 7 10 Figure 18 PJ63 PJ63 Tray 1 and...

Page 2251: ...y PJ Locations Wiring Data In line Connector PJ49 and PJ76 Location PL 10 11 Figure 19 PJ49 and PJ76 In line Connectors PJ40 and PJ44 Location PL 8 20 Figure 20 PJ40 and PJ44 PJ49 Inverter assembly PJ...

Page 2252: ...ng Data In line Connector PJ93 Location PL 9 15 Figure 21 PJ93 In line Connectors PJ152 and PJ800 Location 32 55 ppm PL 3 20 65 87 ppm PL 3 10 Figure 22 PJ152 and PJ800 PJ93 Developer bias connection...

Page 2253: ...21 WorkCentre 5687 Family PJ Locations Wiring Data In line Connector PJ75 Location PL 9 15 Figure 23 PJ75 UI PWB Location PL 2 10 Item 6 part of user interface assembly Figure 24 UI PWB PJ75 Toner di...

Page 2254: ...August 2007 7 22 WorkCentre 5687 Family PJ Locations Wiring Data Carriage PWB Location PL 11 72 Item 5 Figure 25 Carriage PWB Embedded Fax PWB Location PL 20 10 Item 4 Figure 26 Embedded Fax PWB...

Page 2255: ...ust 2007 7 23 WorkCentre 5687 Family PJ Locations Wiring Data Firewire PWB Location PL 3 11 Item 7 Figure 27 Firewire PWB Duplex Motor Driver PWB Location PL 8 20 Item 9 Figure 28 Duplex motor driver...

Page 2256: ...August 2007 7 24 WorkCentre 5687 Family PJ Locations Wiring Data Inverter Motor Driver PWB Location PL 10 11 Item 22 Figure 29 Inverter motor driver PWB HVPS Location PL 1 10 Item 5 Figure 30 HVPS...

Page 2257: ...August 2007 7 25 WorkCentre 5687 Family PJ Locations Wiring Data CCD PWB Location PL 14 25 Item 19 Figure 31 CCD PWB 1K LCSS PWB Location PL 11 124 Item 1 Figure 32 1K LCSS PWB...

Page 2258: ...ta ROS Location PL 6 10 Item 4 Figure 33 ROS Fuser Module Location 32 55 ppm PL 10 8 Item 1 65 87 ppm PL 10 10 Item 1 Figure 34 Fuser module PJ2 harness PJ121 PJ120 PJ122 PJ18 harness PJ109 32 55 ppm...

Page 2259: ...WorkCentre 5687 Family PJ Locations Wiring Data Xerographic Module Location PL 9 20 Item 2 Figure 35 Xerographic module Tray 5 Control PWB Location PL 7 68 Item 8 Figure 36 Tray 5 Control PWB Xerogra...

Page 2260: ...August 2007 7 28 WorkCentre 5687 Family PJ Locations Wiring Data HVF PWB Location PL 11 157 Item 2 Figure 37 HVF PWB In line connector PJ530 Location PL 7 68 Item 4 Figure 38 PJ530 PJ530...

Page 2261: ...kCentre 5687 Family PJ Locations Wiring Data In line connectors PJ279 PJ280 Location PL 8 25 Item 9 Figure 39 PJ279 and PJ280 In line connectors PJ36 PJ636 Location PL 7 30 Figure 40 PJ36 and PJ636 PJ...

Page 2262: ...entre 5687 Family PJ Locations Wiring Data In line connectors PJ82 and PJ299 Location 45 87 ppm PL 9 20 Figure 41 PJ82 and PJ299 Tri Folder Control PWB Location PL 11 193 Item 16 Figure 42 Tri Folder...

Page 2263: ...August 2007 7 31 WorkCentre 5687 Family PJ Locations Wiring Data Inserter PWB Location PL 11 179 Item 9 Figure 43 Inserter PWB...

Page 2264: ...August 2007 7 32 WorkCentre 5687 Family PJ Locations Wiring Data...

Page 2265: ...agram 29 1K LCSS PWB Wiring Diagram 32 1K LCSS PWB Wiring Diagram 33 1K LCSS PWB Wiring Diagram 34 Network controller Wiring Diagram 35 IOT PWB and paper path module 45 55 ppm Wiring Diagram 36 IOT PW...

Page 2266: ...August 2007 7 34 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 1 Figure 1 Wiring Diagram 1...

Page 2267: ...August 2007 7 35 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 2 Figure 2 Wiring Diagram 2...

Page 2268: ...August 2007 7 36 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 3 Figure 3 Wiring Diagram 3...

Page 2269: ...August 2007 7 37 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 4 Figure 4 Wiring Diagram 4...

Page 2270: ...August 2007 7 38 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 5 Figure 5 Wiring Diagram 5 32 38 ppm machines only...

Page 2271: ...August 2007 7 39 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 6 Figure 6 Wiring Diagram 6...

Page 2272: ...August 2007 7 40 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 7 Figure 7 Wiring Diagram 7...

Page 2273: ...August 2007 7 41 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 8 Figure 8 Wiring Diagram 8...

Page 2274: ...August 2007 7 42 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 9 Figure 9 Wiring Diagram 9...

Page 2275: ...August 2007 7 43 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 10 Figure 10 Wiring Diagram 10...

Page 2276: ...August 2007 7 44 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 11 Figure 11 Wiring Diagram 11...

Page 2277: ...August 2007 7 45 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 12 Figure 12 Wiring Diagram 12...

Page 2278: ...August 2007 7 46 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 13 Figure 13 Wiring Diagram 13...

Page 2279: ...August 2007 7 47 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 14 Figure 14 Wiring Diagram 14...

Page 2280: ...August 2007 7 48 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 15 Figure 15 Wiring Diagram 15...

Page 2281: ...August 2007 7 49 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 16 Figure 16 Wiring Diagram 16...

Page 2282: ...August 2007 7 50 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 17 Figure 17 Wiring Diagram 17...

Page 2283: ...August 2007 7 51 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 18 Figure 18 Wiring Diagram 18...

Page 2284: ...August 2007 7 52 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 19 Figure 19 Wiring Diagram 19...

Page 2285: ...August 2007 7 53 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 20 Figure 20 Wiring Diagram 20...

Page 2286: ...August 2007 7 54 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 21 Figure 21 Wiring diagram 21...

Page 2287: ...August 2007 7 55 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 22 Figure 22 Wiring Diagram 22...

Page 2288: ...August 2007 7 56 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 23 Figure 23 Wiring Diagram 23...

Page 2289: ...August 2007 7 57 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 24 Figure 24 Wiring Diagram 24...

Page 2290: ...August 2007 7 58 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 25 Figure 25 Wiring Diagram 25...

Page 2291: ...August 2007 7 59 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 26 Figure 26 Wiring Diagram 26...

Page 2292: ...August 2007 7 60 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 27 Figure 27 Wiring Diagram 27...

Page 2293: ...August 2007 7 61 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 28 Figure 28 Wiring Diagram 28...

Page 2294: ...August 2007 7 62 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 29 Figure 29 Wiring Diagram 29...

Page 2295: ...August 2007 7 63 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 30 Figure 30 Wiring Diagram 30...

Page 2296: ...August 2007 7 64 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 31 Figure 31 Wiring Diagram 31...

Page 2297: ...August 2007 7 65 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 32 Figure 32 Wiring Diagram 32...

Page 2298: ...August 2007 7 66 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 33 Figure 33 Wiring Diagram 33...

Page 2299: ...August 2007 7 67 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 34 Figure 34 Wiring Diagram 34...

Page 2300: ...August 2007 7 68 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 35 Figure 35 Wiring Diagram 35...

Page 2301: ...August 2007 7 69 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 36 Figure 36 Wiring Diagram 36 45 55 ppm machines only...

Page 2302: ...August 2007 7 70 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 37 Figure 37 Wiring Diagram 37 65 87 ppm machines only...

Page 2303: ...August 2007 7 71 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 38 Figure 38 Wiring Diagram 38...

Page 2304: ...August 2007 7 72 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 39 Figure 39 Wiring Diagram 39...

Page 2305: ...August 2007 7 73 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 40 Figure 40 Wiring Diagram 40...

Page 2306: ...August 2007 7 74 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 41 Figure 41 Wiring Diagram 41...

Page 2307: ...August 2007 7 75 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 42 Figure 42 Wiring Diagram 42...

Page 2308: ...August 2007 7 76 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 43 Figure 43 Wiring Diagram 43...

Page 2309: ...August 2007 7 77 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 44 Figure 44 Wiring Diagram 44...

Page 2310: ...August 2007 7 78 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 45 Figure 45 Wiring Diagram 45...

Page 2311: ...August 2007 7 79 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 46 Figure 46 Wiring Diagram 46...

Page 2312: ...August 2007 7 80 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 47 Figure 47 Wiring Diagram 47...

Page 2313: ...August 2007 7 81 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 48 Figure 48 Wiring Diagram 48...

Page 2314: ...August 2007 7 82 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 49 Figure 49 Wiring Diagram 49...

Page 2315: ...August 2007 7 83 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 50 Figure 50 Wiring Diagram 50...

Page 2316: ...August 2007 7 84 WorkCentre 5687 Family Wiring Diagrams Wiring Data...

Page 2317: ...August 2007 8 1 WorkCentre 5687 Family Accessories 8 Accessories ACC 1 Foreign Device Checkout 8 3...

Page 2318: ...August 2007 8 2 WorkCentre 5687 Family Accessories...

Page 2319: ...August 2007 8 3 WorkCentre 5687 Family ACC 1 Accessories ACC 1 Foreign Device Checkout Procedure Go to the 03 412 Foreign Device PWB Fault RAP...

Page 2320: ...August 2007 8 4 WorkCentre 5687 Family ACC 1 Accessories...