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only move forward 
(or backward) 

  There is a trouble in the circuit board. 

Repair or replace 

The stacker can not 
stop while traveling 

Broken contact. The moving contact cannot be reset. 

Cut off the power supply at 
once and replace the head of 
contactor. 

The brake does not 
work 

  The erection bolt of the inching  switch looses or is 

damaged. 

Adjust or tighten the bolt or 
replace the inching switch. 

  The connecting wire of the side-magnet brake is loose or 

damaged   

Tighten the bolt or repair the 
side-magnet brake. 
 

  The braking plates of the side-magnet brake are worn. 

Replace the braking plates. 

The steering is 
blocked. 

  The bearing of the steering device is damaged. 

Replace the bearing 
 

  The bearing of the steering device lacks lubricant or there 

is too much dust 

Clean the bearing 

Difficult steering of 
the drive wheel, 
noise and the 
motor is 
overloaded. 

  The gear or bearing has is blocked  because of foreign 

matters. 

Clean or replace the bearing 

  There is a gap in the bearing installed or the fixing ring 

has come off. 

The fixing ring has come off. 
Reinstall the ring and adjust 
the gap. 

  The front wheel bearing is damaged. 

Replace the bearing 

The forks cannot be 
lifted 

  Overload 

Reduce the load 

  The pressure of the overflow valve is too low 

Adjust the pressure higher 

  Internal abnormal leakage in the lifting oil cylinder 

Replace the seals 

  Insufficient hydraulic oil 

Add appropriate quantity of 
filtered hydraulic oil 

  Insufficient voltage of the storage battery 

Charge the battery 

  The control handle is not horizontal or vertical, the motor 

of oil pump has not been turned on. 

Improper operation 

  Damaged oil pump motor 

Repair or replace 

  Damaged oil pump 

Repair or replace 

  Damaged lifting button 

Repair of replace 

 

The electric lock is not unlocked or is damaged. 

Repair or replace 

11

 Seriously insufficient voltage in the cell. 

Recharge 

The forks cannot be 
lowered 

  The internal doorframe is overloaded and deformed 

Repair or replace 

  The external doorframe is overloaded and deformed 

Repair or replace 

  Frame roller is blocked. 

Repair or adjust 

  Frame guiding rode is curved 

Repair or straighten 

  The oil return hole is blocked 

Clean 

  The electromagnetic valve of hydraulic station is out of 

control 

Shoot the trouble 

Voltage at the 
storage battery 
reduces. (after 
charging) 

  Damage of individual battery 

Repair or replace 

  Low level of the electrolytic solution 

Add electrolytic solution 

  Foreign matters in the electrolytic solution 

Replace electrolytic solution 

 

 

 

 

 

8. Use, maintenance and charge of the storage batteries 

Summary of Contents for CQDH Series

Page 1: ...CQDH Reach Electric Stacker Operation Manual Spare parts catalogue 2009 11...

Page 2: ...ach electric stacker are stipulated as follows When the lifting height of CQDH stacker is below 3000mm including 3000mm the maximum bearing capacity is the rated bearing capacity Overload is prohibite...

Page 3: ...on instructions 4 6 Maintenance and upkeep 6 7 Common faults and trouble shooting 7 8 Maintenance and charge of the storage battery 9 9 List of accessories spare parts and vulnerable parts 10 10 Packa...

Page 4: ...1 1 Configuration diagram...

Page 5: ...r x driving wheel 1 2 3 6 Tread front b10 mm 650 790 3 7 Tread rear b11 mm 980 Dimension 4 1 Tilt of mast fork carriage forward backward Grad 2 5 4 2 Height mast lowered h1 mm 1635 1885 2135 2385 2635...

Page 6: ...k retracted laden front rear kg 1100 1640 1120 1570 1140 1590 1330 1790 1380 1840 1440 1680 Chassis 3 1 Wheels rubber high elasticity pneumatic tyre polyurethane wheel polyurethane 3 2 Front wheel dim...

Page 7: ...ence of straddle leg Meanwhile it is more suitable to operate this stacker in narrow aisle as it is possesses the feature of smaller volume and more flexible operation comparing the same type of balan...

Page 8: ...e emergency reverse action of the stacker is normal with the method indicated in Fig II Fig II Operating handle is located as indicated in Fig II Move the steering switch on the accelerator of the ope...

Page 9: ...le of multi way valve to reach the goods wholly outside the fork leg Turn the lifting lowering handle of multi way valve to make the fork completely away from the goods Turn extension handle of multi...

Page 10: ...h Vaseline and tightened Then examine if the connections of the electrical devices are reliable the switches are normal and the insulation is ok The insolating resistance between the electrical device...

Page 11: ...not be lifted Overload Reduce the load The pressure of the overflow valve is too low Adjust the pressure higher Internal abnormal leakage in the lifting oil cylinder Replace the seals Insufficient hyd...

Page 12: ...The temperature of electrolytic solution during the process of charging must not exceed 45 and when it is close to 45 the charging current should be reduced by 50 or the charging should stop temporari...

Page 13: ...to the following requirements during storage a No direct sunlight on the batteries and at least 2m away from heat source b Avoid contacting with any harmful substances No metallic matters are allowed...

Page 14: ...time 11 9 Turning rapidly on narrow road is forbidden In order to ensure the safety of the people and goods the truck should turn slowly in this situation 11 10 When the truck is not in use the forks...

Page 15: ...2 2 Charging plug and socket Matched with the charger 1 set 3 Fuse Electric equipment 10A 1 4 Fuse Electric equipment 160A 1 5 Sealing ring Lifting oil cylinder UHS38 2 6 O type sealing ring Lifting...

Page 16: ...r De coder B De coder A Decoder _ Decoder 12v Coulomet er Rapi d revere s Rapidreverse Ra pid reve rse X3 Liftrequestinput Li ft reque st input Accelera tion adj ustment0 5V Slow d own Slowdown HOMHor...

Page 17: ...contactor Backward contactor Handle switch Controller Lift motor Travel motor Direction contactor Direction contactor Main contactor Acceleration adjustment 0 5V Operation handle YB brake coil Multi w...

Page 18: ...RUDDER SA2 Key switch SA1 Emergency stop switch SA1 Emergency stop switch Lift contactor Multi way valve switch Multi way valve switch Multi way valve switch Main contactor Lift motor Travel motor Mai...

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