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10 

in the following situation, i.e. equalizing charge. 
a. The “lag-behind” batteries--- batteries with a voltage lower than that of the other batteries in the charging and 
discharging process and the batteries having been repaired for failure. (When equalizing charge is conducted, the 
positive and negative poles of the “lag-behind” battery should be respectively connected with the positive and 
negative ends of the charger, the DC power supply, and the charge should be conducted independently.). 
b. Equalizing charge should be conducted for the batteries in normal use every 2-3 months. 
c. Equalizing charge should be conducted for the batteries that have not been used for a long period of time before 
use. 

8.2.4  Equalizing charge 

a. Charge with a 4A current. 
b. When the charge voltage reaches 31.2V (12 

×

2.6V = 31.2V) and air bubbles occur in the electrolytic solution, 

the current should be reduced by 50% (2A) and continue to charge. 
c. When the batteries are fully charged, stop charging for 0.5 hour and charge again with a 1A current for one more 
hour.   
d. Stop charging for another 0.5 hour and charge with a 1A current for another one hour. 
e. Repeat according to item d till air bubbles occur violently in the batteries once the charger is switched on. 
 

8.3  Storage 

8.3.1  Batteries should be stored in a clean, dry and well ventilated warehouse with a temperature    of 5-40

. The valid 

shelf life is 2 years. The batteries should be kept according to the following requirements during storage: 
a. No direct sunlight on the batteries and at least 2m away from heat source. 
b. Avoid contacting with any harmful substances. No metallic matters are allowed to drop into the batteries. 
c. The batteries should not be placed upside down and should not be hit mechanically or heavily pressed. 
d. The batteries must not be stored with electrolytic solution. When it is required in special situation that the 
batteries must be stored with electrolytic solution, the batteries should be fully charged and the density and the 
liquid surface of the batteries should be adjusted to the stipulated values. When the storage period comes to one 
month, the batteries should be complementarily charged with the common charge method. 

9. List of accessories, spare parts and vulnerable pasts 

No. 

Name 

Use position 

Type & specification  Quantity 

Remarks 

Key to the electric lock 

Unlock the electric lock 

 

 

Charging plug and socket  Matched with the charger 

 

1 set 

 

Fuse 

Electric equipment 

10A 

 

Fuse 

Electric equipment 

160A 

 

Sealing ring 

Lifting oil cylinder 

UHS38 

 

O type sealing ring 

Lifting oil cylinder 

3.55X50 

 

Sealing ring 

Tilting oil cylinder 

UHS30 

 

Sealing ring 

Tilting oil cylinder 

UHS63 

 

O type sealing ring 

Tilting oil cylinder 

2.56X58 

 

10 

sealing ring 

Forward reach oil cylinder 

UHS28 

 

11 

sealing ring 

Forward reach oil cylinder 

UHS40 

 

12 

O type sealing ring 

Forward reach oil cylinder 

2.65x45 

 

13 

Dustproof ring 

Forward reach oil cylinder 

DH28 

 

14 

Dustproof ring 

Tilting oil cylinder 

DH30 

 

15 

Dustproof ring   

Lifting oil cylinder 

DH38 

 

 

 

10. Package & transportation 

Summary of Contents for CQDH Series

Page 1: ...CQDH Reach Electric Stacker Operation Manual Spare parts catalogue 2009 11...

Page 2: ...ach electric stacker are stipulated as follows When the lifting height of CQDH stacker is below 3000mm including 3000mm the maximum bearing capacity is the rated bearing capacity Overload is prohibite...

Page 3: ...on instructions 4 6 Maintenance and upkeep 6 7 Common faults and trouble shooting 7 8 Maintenance and charge of the storage battery 9 9 List of accessories spare parts and vulnerable parts 10 10 Packa...

Page 4: ...1 1 Configuration diagram...

Page 5: ...r x driving wheel 1 2 3 6 Tread front b10 mm 650 790 3 7 Tread rear b11 mm 980 Dimension 4 1 Tilt of mast fork carriage forward backward Grad 2 5 4 2 Height mast lowered h1 mm 1635 1885 2135 2385 2635...

Page 6: ...k retracted laden front rear kg 1100 1640 1120 1570 1140 1590 1330 1790 1380 1840 1440 1680 Chassis 3 1 Wheels rubber high elasticity pneumatic tyre polyurethane wheel polyurethane 3 2 Front wheel dim...

Page 7: ...ence of straddle leg Meanwhile it is more suitable to operate this stacker in narrow aisle as it is possesses the feature of smaller volume and more flexible operation comparing the same type of balan...

Page 8: ...e emergency reverse action of the stacker is normal with the method indicated in Fig II Fig II Operating handle is located as indicated in Fig II Move the steering switch on the accelerator of the ope...

Page 9: ...le of multi way valve to reach the goods wholly outside the fork leg Turn the lifting lowering handle of multi way valve to make the fork completely away from the goods Turn extension handle of multi...

Page 10: ...h Vaseline and tightened Then examine if the connections of the electrical devices are reliable the switches are normal and the insulation is ok The insolating resistance between the electrical device...

Page 11: ...not be lifted Overload Reduce the load The pressure of the overflow valve is too low Adjust the pressure higher Internal abnormal leakage in the lifting oil cylinder Replace the seals Insufficient hyd...

Page 12: ...The temperature of electrolytic solution during the process of charging must not exceed 45 and when it is close to 45 the charging current should be reduced by 50 or the charging should stop temporari...

Page 13: ...to the following requirements during storage a No direct sunlight on the batteries and at least 2m away from heat source b Avoid contacting with any harmful substances No metallic matters are allowed...

Page 14: ...time 11 9 Turning rapidly on narrow road is forbidden In order to ensure the safety of the people and goods the truck should turn slowly in this situation 11 10 When the truck is not in use the forks...

Page 15: ...2 2 Charging plug and socket Matched with the charger 1 set 3 Fuse Electric equipment 10A 1 4 Fuse Electric equipment 160A 1 5 Sealing ring Lifting oil cylinder UHS38 2 6 O type sealing ring Lifting...

Page 16: ...r De coder B De coder A Decoder _ Decoder 12v Coulomet er Rapi d revere s Rapidreverse Ra pid reve rse X3 Liftrequestinput Li ft reque st input Accelera tion adj ustment0 5V Slow d own Slowdown HOMHor...

Page 17: ...contactor Backward contactor Handle switch Controller Lift motor Travel motor Direction contactor Direction contactor Main contactor Acceleration adjustment 0 5V Operation handle YB brake coil Multi w...

Page 18: ...RUDDER SA2 Key switch SA1 Emergency stop switch SA1 Emergency stop switch Lift contactor Multi way valve switch Multi way valve switch Multi way valve switch Main contactor Lift motor Travel motor Mai...

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