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5.1  Before operation 

5.1.1  Before operation, please check if the truck is in normal condition: Is there any oil leakage in the hydraulic pipes? Are 

the supporting wheels able to operate normally? Is there any block? Faulty stackers are strictly prohibited. 

5.1.2 Check if there is any electric power in the batteries with the method indicated in Fig, I. Pull the general power supply 

switch out to turn on the general power supply, unlock the electric lock on the handle, and check the electric energy 
meter on the instrument panel of the truck. If one grid at the zero end is bright, it indicates that there is no electric 
power in the batteries and charging should be conducted at once. It is prohibited to operate the stacker without 
electricity as that will greatly reduce the service life of the batteries and even damage the batteries. 

 

 

5.1.3    Check if the stacker brake is normal. Check the lifting, lowering, forward and backward extension of fork, and 

forward and backward traveling of the truck to see if the actions are normal. Check if the emergency reverse action 
of the stacker is normal with the method indicated in Fig. II: 

 

 

Fig II 

 

Operating handle is located as indicated in Fig II. Move the steering switch on the accelerator of the operating handle to 

see if the stacker can travel forward and backward. Operate the handle of multi-way valve to see if the lifting, lowering and 

forward/backward movement of fork is normal. 

After the above check, if there is no failure in the stacker, it can be put into use; if there is some failure, please repair at 

once. It is prohibited to use faulty trucks. 

 

5.2  In operation 

5.2.1  Note: A side-magnetic brake is installed on the shaft end of the driving wheel motor and there is a cam and an 

inching switch installed on the rotary shaft of the operating rotary arm. Only when the rotary arm is at 30

°±

20

°

(as indicated in Fig. II), can the truck get power and operate. Larger or less than the angle, the truck has no power 
and is braked. In that case, the truck can lift, lower and move the goods forward and backward. When lifting, 
lowering and moving the goods, the truck cannot travel as indicated in Fig. II. 

Turn on the power supply  Turn off the power supply 

Electric door lock 

There is no electric power in the 

batteries if the grid is bright 

Fig. I 

 

 

 

 

 

   

   

 

 

    

 

 

        

   

    

 

    

        

 

   

Summary of Contents for CQDH Series

Page 1: ...CQDH Reach Electric Stacker Operation Manual Spare parts catalogue 2009 11...

Page 2: ...ach electric stacker are stipulated as follows When the lifting height of CQDH stacker is below 3000mm including 3000mm the maximum bearing capacity is the rated bearing capacity Overload is prohibite...

Page 3: ...on instructions 4 6 Maintenance and upkeep 6 7 Common faults and trouble shooting 7 8 Maintenance and charge of the storage battery 9 9 List of accessories spare parts and vulnerable parts 10 10 Packa...

Page 4: ...1 1 Configuration diagram...

Page 5: ...r x driving wheel 1 2 3 6 Tread front b10 mm 650 790 3 7 Tread rear b11 mm 980 Dimension 4 1 Tilt of mast fork carriage forward backward Grad 2 5 4 2 Height mast lowered h1 mm 1635 1885 2135 2385 2635...

Page 6: ...k retracted laden front rear kg 1100 1640 1120 1570 1140 1590 1330 1790 1380 1840 1440 1680 Chassis 3 1 Wheels rubber high elasticity pneumatic tyre polyurethane wheel polyurethane 3 2 Front wheel dim...

Page 7: ...ence of straddle leg Meanwhile it is more suitable to operate this stacker in narrow aisle as it is possesses the feature of smaller volume and more flexible operation comparing the same type of balan...

Page 8: ...e emergency reverse action of the stacker is normal with the method indicated in Fig II Fig II Operating handle is located as indicated in Fig II Move the steering switch on the accelerator of the ope...

Page 9: ...le of multi way valve to reach the goods wholly outside the fork leg Turn the lifting lowering handle of multi way valve to make the fork completely away from the goods Turn extension handle of multi...

Page 10: ...h Vaseline and tightened Then examine if the connections of the electrical devices are reliable the switches are normal and the insulation is ok The insolating resistance between the electrical device...

Page 11: ...not be lifted Overload Reduce the load The pressure of the overflow valve is too low Adjust the pressure higher Internal abnormal leakage in the lifting oil cylinder Replace the seals Insufficient hyd...

Page 12: ...The temperature of electrolytic solution during the process of charging must not exceed 45 and when it is close to 45 the charging current should be reduced by 50 or the charging should stop temporari...

Page 13: ...to the following requirements during storage a No direct sunlight on the batteries and at least 2m away from heat source b Avoid contacting with any harmful substances No metallic matters are allowed...

Page 14: ...time 11 9 Turning rapidly on narrow road is forbidden In order to ensure the safety of the people and goods the truck should turn slowly in this situation 11 10 When the truck is not in use the forks...

Page 15: ...2 2 Charging plug and socket Matched with the charger 1 set 3 Fuse Electric equipment 10A 1 4 Fuse Electric equipment 160A 1 5 Sealing ring Lifting oil cylinder UHS38 2 6 O type sealing ring Lifting...

Page 16: ...r De coder B De coder A Decoder _ Decoder 12v Coulomet er Rapi d revere s Rapidreverse Ra pid reve rse X3 Liftrequestinput Li ft reque st input Accelera tion adj ustment0 5V Slow d own Slowdown HOMHor...

Page 17: ...contactor Backward contactor Handle switch Controller Lift motor Travel motor Direction contactor Direction contactor Main contactor Acceleration adjustment 0 5V Operation handle YB brake coil Multi w...

Page 18: ...RUDDER SA2 Key switch SA1 Emergency stop switch SA1 Emergency stop switch Lift contactor Multi way valve switch Multi way valve switch Multi way valve switch Main contactor Lift motor Travel motor Mai...

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