Xinje DS2-45P5-A, Reference Manual

Page 1: ...WUXI XINJE ELECTRIC CO LTD DS2 series 380V servo drive Fast reference manual Serial NO SC2309 20120215 1 0 ...

Page 2: ...N Do not touch terminals for five minutes after the power has been turned OFF Do not connect with any motor when trial operation Before starting operation with a machine connected change the settings to match the parameters of the machine Do not attempt to change wiring while the power is ON Do not touch the heat sinks during operation Checking Products upon Delivery 1 When receive the products pl...

Page 3: ...ameter F0 00 on the servo drive If any of the above is faulty or incorrect contact XINJE or an authorized distributor 2 Model description 1 Servo drive DS2 45P5 A 2 Servo motor MS 180 ST M 35015 A Z 4 5P5 Capacity Rated voltage Power loss brake Shaft Specifications Performance Specifications Feedback Component Sinewave drive Motors Base Size Motor Series Name Voltage level 4 380V Series name DS2 S...

Page 4: ...ted revolution For instance 35015 rated torque 35N m rated revolution 1500rpm 48015 rated torque 48N m rated revolution 1500rpm Shaft Specifications A Without key B With key Power loss brake Null Have it Z Not have it Voltage level 4 380V Capacity 5 5KW 7 5KW 3 Sections description 1 Servo motor Encoder code Frame Flange Output transmission shaft ...

Page 5: ...gnal and RS485 communication port CN2 To connect the encoder on the servo motor COM1 Connect to PC HMI PLC Power supply and servo motor terminals Power supply input servo motor terminals STA ESC INC DEC ENTER POWER CHARGE R S T P PB P PE U V W CN1 CN2 CN0 CN3 POWER LED Turn on when the drive power on CHARGE LED Turn on when main circuit power on Panel display Show the servo state alarm and paramet...

Page 6: ...use the vibration and bearing damage 2 When installing the coupler prevent direct impact to the shaft This can damage the encoder mounted on the shaft end at the opposite side of the load 4 Orientation MS series servomotors can be installed either horizontally or vertically 5 Handling Oil and Water Install a protective cover over the servomotor if it is used in a location that is subject to water ...

Page 7: ...ion in a Control Panel Design the control panel size unit layout and cooling method so the temperature around the servo drives does not exceed 50 C Installation Near a Heating Unit Minimize heat radiated from the heating unit as well as any temperature rise caused by natural convection so the temperature around the servo drives does not exceed 50 C Installation Near a Source of Vibration Install a...

Page 8: ...ient space around each servo drive for cooling by cooling fans or natural convection Side by side Installation When install servo drives side by side as shown in the figure above make at least 10mm between and at least 50mm above and below each servo drive Install cooling fans above the servo drives to avoid excessive temperature rise and to maintain even temperature inside the Install the servo d...

Page 9: ...less Vibration 4 9m s2 Condensation and Freezing None Ambient Temperature for Long term Reliability 50 C maximum Dimensions 1 Servo motor 180 Series Units mm 180 4 13 5 200 233 180 3 51 65 LA 3 2 18 A A 10 0 0 022 30 0 0 2 35 0 0 025 114 3 0 0 035 Type LA Normal Band type brake MS 180ST M21520 44P5 243 300 ...

Page 10: ...10 MS 180ST M27015 44P3 262 319 MS 180ST M35015 45P5 292 349 MS 180ST M48015 47P5 346 403 2 Servo drive Units mm DS2 45P5 A STA ESC INC DEC ENTER POWER CHARGE ...

Page 11: ...H UNTIL 10 MIN AFTER DISCONNECTION RISK OF ELECTRIC SHOCK DUAL SUPPLY DISCONNECT MAINS AND LOADSHARING WARNING DO NOT CONNECT AC POWER TO OUTPUT TERMINALS OF U V W BEFORE SERVICE STA ESC 420 0 230 0 160 0 400 0 120 0 217 6 ENTER CHARGE POWER ...

Page 12: ...esistance 4 9m s2 19 6m s2 Structure Base installation Performance specification Servo drive type DS2 45P5 A DS2 47P5 A Speed torque control mode Performance Speed control range 1 2500 the lower limit of speed control range not stop at rated load torque Speed change rate Load change rate 0 100 load below 0 01 rated speed Voltage change rate Rated voltage 10 0 rated speed Temperatur e change rate 2...

Page 13: ...te Collector 24V and differential signal input Input pulse freque ncy Open collector input 200kHZ Differential input 500kHZ Control signal Clear signal CLR I O signal Position output open collector output Input signal External input 6 Changeable signal distribution S ON P CON P OT N OT ALM RST PCL NCL SPD D SPD A SPD B C SEL ZCLAMP CLR G SEL CHGSTP Output signal External output 3 Changeable signal...

Page 14: ...r cut encoder error overload power off when running write parameter error LED display Charge power supply 7 segment LED 5 built in digital operate communication COM 1 Connector RS232 connect to PC Serial parameter Baud rate 19200 data bit 8 stop bit 1 communication protocol ModubsRTU slave Modbus station No 1 Function Debug online COM 2 Connector RS485 connect to PLC HMI PC and other devices Seria...

Page 15: ... P Power supply for main circuit PE Ground Connect to the ground terminal of motor and power to be grounded U V W Motor connection 2 Winding Terminals on Servo motor Symbol 180 Series PE 1 U 2 V 3 W 4 3 Layout of CN0 CN1 CN3 terminals The diagram shows the solder side Terminals description of CN0 NO Name Description NO Name Description 1 PUL Pulse input PUL 6 V2 24V for open collector 2 PUL Differ...

Page 16: ...al 4 10 ZO Encoder output Z 3 SI5 Input terminal 5 11 T REF Torque analog input 4 SI6 Input terminal 6 12 V REF Speed analog input 5 24V 24V for input 13 GND GND for analog input 6 SO3 Output terminal 3 14 GND GND for AO BO output 7 COM Ground of output terminal 15 GND GND for ZO output 8 AO Encoder output A Terminals description of CN3 NO Name Description NO Name Description 1 SO1 Output terminal...

Page 17: ...2 Output signals Class Output terminal Function Optocoupler output SO1 SO3 Multi functions Output Terminals 5 CN2 Connector Terminal Layout The following diagrams are the layout of CN2 connector face the solder pin 9 10 15 14 13 12 11 1 2 3 4 5 6 7 8 Drive side Encoder Side On Motor Name Drive side Encoder Side On Motor Name 180 series 180 series 1 4 A 2 5 B 3 6 Z 4 10 U 5 12 W 6 7 A 7 8 B 8 9 Z 9...

Page 18: ...und Caution 1 Please use the cable provided by XINJE company 2 The types in the table cannot use RS232 COM1 and RS485 COM2 at the same time The communication parameters of COM1 and COM2 will be changed at the same time Serial Port COM2 Pin A CN3 4 B CN3 5 Communication parameters of COM2 can be set via P0 04 Parameter Number Name Default Setting Range P0 04 0 Baud rate 6 0 9 0 300 1 600 2 1200 3 2...

Page 19: ...1 bits P0 04 3 Parity 2 0 2 0 No Parity 1 Odd Parity 2 Even Parity Modbus station number can be set freely depending on the following parameter Parameter Number Name Unit Default setting Range P0 03 Modbus Station Number 1 1 255 Note Parameters above will take effect after repower on ...

Page 20: ...3 CN1 6 CN1 7 COIN COM ALM S RDY COM Z0 B0 A0 GND 50 60HZ Regenerative resistor The shield layer connect 0V at signal side connect nothing at servo side Servo enable ON is enable Alarm reset clear the alarm when ON Forward prohibited forward prohibited when ON Reverse prohibited reverse prohibited when ON Speed choice Speed choice Well operate with the end of shield cable Encoder output Self defin...

Page 21: ...ic mode The running status auxiliary function parameter setting and monitoring are the basic modes The modes switch as the below diagram by pressing STATUS ESC Button name Function STA ESC Press Status switch status return INC Press Increase the value Press and hold Increase the value continuously DEC Press Decrease the value Press and hold Decrease the value continuously ENTER Press Shift the edi...

Page 22: ...drive Select the running status mode The servo will enter running status when power on If not press STATUS ESC to enter The display content of running status mode Code Description Standby Servo OFF motor power OFF Run Servo ON motor power ON Forward Run Prohibited P OT is OFF Reverse Run Prohibited N OT is OFF 3 Monitoring Mode The Monitoring Mode can be used to monitor the reference values I O si...

Page 23: ...it U 00 Actual speed of motor Rpm U 01 Input speed command Rpm U 02 Internal torque command U 03 Rotate angle mechanism angle 0 1 U 04 Rotate angle electrical angle 0 1 U 05 Bus voltage V U 06 Module temperature 0 1 U 07 Input command pulse speed Rpm U 08 Pulse value of shift command 0000 9999 1 Command pulse U 09 0000 9999 10000 U 10 Rotate angle encoder value 0000 9999 1 encoder pulse U 11 0000 ...

Page 24: ...gram 2 In diagram 1 LED4 and LED5 stand for input signals status and LED1 and LED2 stand for output signals status In diagram 2 there shows the segment No of each LED The description of led display please refer to DS2 series servo drive user manual U 22 displays I O terminals status Diagram 1 Diagram 2 In diagram 1 LED5 stands for input signals status and LED2 stands for output signals status In d...

Page 25: ...d press and hold ENTER key to check current information Press STATUS ESC key to return The following table describes the meaning of each No Function No Description Function No Description F0 00 Motor Code F0 01 Servo Series F0 02 Servo Model F0 03 Produce Date Year F0 04 Produce Date Month F0 05 Produce Date Day F0 06 Software Version F0 07 Hardware Version Auxiliary Run Mode Press the STATUS ESC ...

Page 26: ...l operation mode The operate panel displays If correctly wired the motor would rotate in 5 seconds in forward direction fixed to counter clockwise otherwise the motor would shock or vibrate raising an alarm for worse In this case the power must be switched off immediately and check the wiring again Press STATUS ESC key to return 3 Current Offset Auto Adjustment F1 02 After the servo drive is updat...

Page 27: ...o Adjustment F1 04 Select F1 04 and enter torque command offset auto adjustment function and the panel displays rEF_o Press ENTER key to start torque command offset auto adjustment and the panel displays blinking rEF_o About 1 second later auto adjustment is finished and the panel displays donE to inform that the function is already finished Press STATUS ESC key to return 6 Forced Servo enables F1...

Page 28: ...s INC DEC or ENTER key to modify the alarm No 4 Press and hold ENTER key to display corresponding alarm information The descriptions of alarm information please refer to DS2 series servo drive user manual Reset Parameters to Default The following steps show how to reset parameters to default 1 Press STATUS ESC key to select Auxiliary Function 2 Press INC or DEC key to set group No to 4 and press E...

Page 29: ... ENTER key to confirm 4 At this time the panel displays the value in P3 09 and the last decimal 0 is blinking Press ENTER to left shift the blinking decimal Press INC DEC or ENTER key to modify the value to 3000 and press and hold ENTER to confirm The parameter in P3 09 in changed from 2000 to 3000 Repeat steps 2 to 4 to change the parameter again 5 Press STATUS ESC key to return 6 Alarm Alarm cod...

Page 30: ...on Unit Default Range Effective 00 Main mode 0 0 01 Submode 1 0 idle 1 torque command 2 torque analog 3 speed command 4 speed analog 5 position internal 6 position pulse 7 speed pulse 6 0 7 02 Submode 2 0 7 same as submode 1 0 0 7 03 Modbus station of serial port 2 1 1 255 04 Parameter of serial port 2 n 2206 n 000 0 n 220 9 05 Rotation direction selection 0 From the side view of motor load CCW is...

Page 31: ...p torque 3 deceleration stop Change to inertia motion after stop Torque P4 06 urgent stop torque 2 0 3 07 T REF distribution 0 undefined 1 make T REF as external torque limit input 2 undefined 3 when P CL N CL is ON make T REF as external torque limit input 0 0 3 08 V REF distribution 0 1 make V REF as external speed limit input 0 0 1 2 P1 control parameters Address 0100 01FF P1 Name Unit Default ...

Page 32: ...t Range Effective 00 Command pulse state 0 Symbol Pulse train 1 AB phase pulse 90 phase 4 time mode 2 Pulse direction 2 0 1 2 01 Position command filter selection 0 First order inertia filtering 1 smoothing filtering 0 0 1 02 Electronic gear ratio molecular 1 1 65535 03 Electronic gear ratio denominator 1 1 65535 04 Position command filter time 1ms 0 0 100 05 Reserved 06 Command pulse frequency at...

Page 33: ... limit switch A 2 1 F Hex 95 The speed of closing the proximity switch 0 1rpm 600 0 50000 96 The speed of leaving the proximity switch 0 1rpm 100 0 50000 4 P3 speed control 0300 03FF P3 Name Unit Default Range Effective 00 Analog value of rated speed 0 01V 1000 150 3000 01 Internal setting speed 1 rpm 100 5000 5000 02 Internal setting speed 2 rpm 200 5000 5000 03 Internal setting speed 3 rpm 300 5...

Page 34: ... external torque limit 1 100 0 300 05 Reverse external torque limit 1 100 0 300 06 Urgent stop torque 1 300 0 300 07 Internal speed limit when torque controlling rpm 2000 1 5000 08 Reserved 09 Internal torque command setting 1 0 300 300 10 Torque command input dead area voltage 0 01V 0 0 100 6 P5 signal parameter setting 0500 05FF P5 Name Unit Default Range Effective 00 Positioning finished width ...

Page 35: ...nput positive signal to SI1 0002 input positive signal to SI2 0003 input positive signal to SI3 0004 input positive signal to SI4 0005 input positive signal to SI5 0006 input positive signal to SI6 0010 signal is always effective 0011 input negative signal to SI1 0012 input negative signal to SI2 0013 input negative signal to SI3 0014 input negative signal to SI4 0015 input negative signal to SI5 ...

Page 36: ...0 0016 17 SPD D internal speed selection ditto 0000 0000 0016 18 SPD A internal speed selection Same to above 0005 0000 0016 19 SPD B internal speed selection ditto 0006 0000 0016 20 C SEL control mode selection ditto 0000 0000 0016 21 ZCLAMP zero clamp ditto 0000 0000 0016 22 INHIBIT command pulse prohibition ditto 0000 0000 0016 23 G SEL gain switch ditto 0000 0000 0016 24 CLR clear pulse offset...

Page 37: ...al from SO2 0003 output positive signal from SO3 0011 output negative signal from SO1 0012 output negative signal from SO2 0013 output negative signal from SO3 0001 0000 0013 29 V CMP speed coincide checking ditto 0000 0000 0013 30 TGON rotation checking ditto 0000 0000 0013 31 S RDY ready ditto 0003 0000 0013 32 CLT torque limit ditto 0000 0000 0013 33 VLT speed limit checking ditto 0000 0000 001...

Page 38: ...d the program or contact XINJE or an authorized distributor E 002 Parameter damage Parameter self test failed Restart the drive to reset the parameters If it occurs for many times please contact XINJE or an authorized distributor E 003 Bus over voltage Power grid is over voltage or need a regenerative resistor the regenerative resistor damage or its value is too large Check the power grid connect ...

Page 39: ... fast check the UVW wiring E 009 Analog input error Input voltage error when 2 channe analog zero calibrating Input correct voltage when zero calibration for analog E 010 Position offset too large The difference between set position and actual position exceeds the limit value Check if the motor stalled decrease the set position speed increase offset pulse limit value P5 05 E 011 Motor UVW is short...

Page 40: ...erload running time change a motor with larger rated power E 017 Power off when running Bus voltage is too low when running Re power on after the bus voltage is normal E 018 Erase parameter error Voltage is too low when power on cannot erase the parameter Check the power supply and re power on E 031 Motor code error Motor code cannot match to drive type Set the motor code in F2 00 again E 032 Init...

Page 41: ...ty KW Torque Nm Rotate speed RPM Current A Overload Motor code MS 60ST M00630 0 2 0 637 3000 1 8 3 1003 MS 60ST M01330 0 4 1 27 3000 2 5 3 0004 MS 80ST M02430 0 75 2 39 3000 3 0 3 0011 MS 90ST M02430 0 75 2 4 3000 3 0 3 0021 MS 110ST M04030 1 2 4 3000 5 0 3 0031 MS 110ST M05030 1 5 5 3000 6 0 3 0032 MS 130ST M06025 1 5 6 2500 6 0 3 0042 MS 130ST M10015 1 5 10 1500 6 0 2 5 0044 MS 130ST M07725 2 0 ...

Page 42: ... DS2 20P2 AS 1003 DS2 20P4 A AS 0004 DS2 20P7 A AS 0011 Default setting 0021 DS2 21P5 A B 0031 0032 0042 0044 Default setting DS2 22P3 A 0043 0046 Default setting DS2 23P0 A 0052 Default setting DS2 45P5 A 0150 0151 0152 Default setting DS2 47P5 A 0153 Default setting ...

Page 43: ...43 WUXI XINJE ELECTRIC CO LTD 4th Floor Building 7th No 100 Dicui Rd Wuxi China Tel 86 0510 85134139 Fax 86 0510 85111290 www xinje com Email cheerfiona gmail com ...