XLO Ex-Cell-O 602, Manual

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Page 3: ...ffer from the description in this book The reason for such difference is constant improvement in design equipment and matcrjals as well as changes neces sary to fill individual orders Installation Lubric ation Operating Instructions Scrvicc Information Ordering Instructions Operating Temperature Vibration Adjusting Gibs Spindle Brake Lock Adj Removing Vari Speed Cover Spindle Belt Replacement Repl...

Page 4: ...on must bc exercised especially during the instalkttion of the machine No force should be exerted on the spindle since the closely fitted pre cision ball bearing races COuld be damaged Install Table Dials and Handwheels on some models table dials and handwheels are sl ppcd m the rear compartment of the mlll Place dials on table lead screw screw handwtlccl on lead screw until it is _oo5 from dial S...

Page 5: ...gS Should bC greased Weekly splndlc Bearings Ire lubricated and sealed for the life of the machine MOTORS The manufacturcr s recommendation should bc followed when the machine is equipped with optional table power feed the oil level in the gear box should be checked periodically and filled until it flows out the fiIImg hole with 30 SAE on machine equipped with optional one shot lubrication system ...

Page 6: ...aml in low ramte an_ sr cod from loo to 640 R P M D Spindle Speed Dial Actual spindle speed IS indicated in RPM Rcild spindle R P M opposite r ml l in which machine is opcratil e E High Low Spindle R P M Selector Lever CA I 7 OIV M t r must be st pr cd before cn_a 1ging or dlsenJea t lnLL Sell ctor lever To position lcvcr rotate motor slll il a by h md until Cneaeement iS made F Quill Lock Thc qui...

Page 7: ...op Micrometer Nut Depths may be contrc Iled by setting micrometer nut in conjunction with quill stop Each graduation on nut indicates one thousand of depth N Draw Bar When tightening or loosening the draw bar use spindle brake to lock spindle P Angular Setting of Head Rotating with Table Loosen five locl ing screws O and adjust head to clesired setting by turning shaft p from either side of ram wi...

Page 8: ...indll runs near its top spccd for COn tinuous pl riods of time the tempcraturc of the gear pot and top bczlring rlnL Can re lCh l80 F with no aclverse effect n the milling nlaChinC Vibration Th natural frcqucncy of the nlillinLg machine iS aP r roxi tcly I200 C P M If cxccssivc vibration exists at tIliS SPindlC RPM adjust RPM slightly Adjusting Gills Full ll ngth taperl d ribs rc used on thc dovet...

Page 9: ...en spindle speed is adjusted 8 Replace top cover METHOD 2 With tool TL 5512 for removing spring cartrldge from motor pulley 1 Adjust head speed to 2400 RPM 2 Using 7 l6 socket remove grease fitting in end of spring cartridge 3 Insert shaft of clamp tool and tighten handle until spring pressure js off retaining ring Remove retaining ring Loosen clamp 4 Remove clamp and stud 5 Remove 4 3 8 hex hd SC...

Page 10: ... it does not fall wind quill down approximately 4 turns and it will disengage the pinion from the rack The full weight of the quill will be taken by left hand approx 30 lbs Allow the hand feed lever to unwind Slowly release the spring tension 5 Remove quill from body 6 Remove guard by pulling down through body INSTALLING 1 Insert new guard with tab towards bottom and small hole in line with slot i...

Page 11: ...de of Vertical Turret Rotates 360o Table Dial Graduations 001 T Slot Number and Size 3 ll 16 T Slot Center Distance 23 8 Spindle Taper 30 and 40 Erickson C uic k Chan R8 40 Standard Milling Machine Taper 30 Universal Kwik Switch C uick Change Spindle Speed Spindle Rotation Spindle Motor HP indle Brake Infinitely Variable Low Range High Range Reversible l1 2 2 Locks for Tool Chan lOOto 640R P M 620...

Page 12: ...OT aIN SSV JNIHOVIN JCso 4i G_vy IIIIi ...

Page 13: ...Bevel Gear Knee Lead Screw Ram Turret T Nut Key and Retainer Wrench Ram Turret Drawbar Washer Turret Ring Knee Wiper Plate Spacer Table C S Dial C S Dial Pad Lock Spacer Gear Cover Knee Cover Plate Knee Cover Plate Knee Cover Plate Name Plate Key Y T a 0 N T i D DESCRIPTION 2 2 Bearing N D 477504 10 4 Alemite 1610 B I 8 Pipe 12 5 Alemite 1613 B I 8 PiPe90o l3 6 Washer21 32x I 5 16x3 32 19 ll Soc H...

Page 14: ... 2S2 Se 2 3 ce I LEAOseREW 5Z la 2C 52 la3le 4e AE L E 52 l29Z e _ _ 4B L iDSCREtw Se l29ee e _ _ _T i ji al e I g _I I_ie g _3 1 el co i g a 9 r 9 s _ i _ I I _ _ i a_ll 2 a cel l ll a lI A j I 8 I IIIIIliii L llll Ifill IIIIIIIII MACHINE ASSEMBLY ...

Page 15: ... Pad 52 l2963 I L H Table Dial Pad 52 l2965 2 LockSpacer Y T a O N T E D DESCFu PTION 2 2 Bearing N D 477504 3 2 Thrust Bearing AETNA E 3 5 8 4 2 3 l6 Tube Connector I 8 Pipe Weather head 68 x 3 6 2 3 l60 D tubing 7 2 3 I6tube 90Deg Elbow I 8 Pipe Weather head 69 x 3 10 2 Alemite 1610 B 1 8 Pipe l3 I Washer2l 32xl 5 I6x3 32 15 4 Compression Sleeve Weather liead 60 x 3 26 4 Sac Hd Scr 5 I6 18x 1 30...

Page 16: ...52 12904 REV WAM DESCRIPTION DlaI Lock Screw Knee Lock Lever Plastic Ball Bevel Gear collar 3 4 X ll Gib Knee Lock Block Spacer Lock Shaft Gib Lock Nut Lock Spacer Knee Dial Pad Kncc Dial Clutch Plate DET No QTY DESCFilPTION 5 1 Br Bearing3Z14 I D x I 0 D xP Oilite AA loos 7 17 I Br Flange Bearing Oilite FF lOI I 4 35 2 See Set Scr 5 l6 l8 x I 4 42 I Button Hd Scr I i 20 x 1 2 43 2 Sac SetScr 6 32...

Page 17: ...g is felt when rotating cross slide handwheel Tighten locking screw after nut has been adjusted to correct position 62 lZeQL CstL ZC Oe E Z_Gl waE C EfoyE 15 DWG No QTY DESCFuPTION 52 12874 Knee 52 l2882 I Lead Screw Housing 52 I 2883 I Adj Wrench 52 I 299 I 2 Washer 52 I 2976 I Table Backlash Nut 52 I 2977 I C S Backlash Nut 52 l2978 I C S Lead Screw Nut 52 I 298l I Cover Plate 52 l224l I Table L...

Page 18: ...I 5fcr o B D l6 ___ ____ I_ _ i I I ZA I L a I I I fig L S2 12163 5Z Pl62 5 r398 A4 aaeL R 8 SPINDLE j f7 O u a ll 2 2 H P rT ...

Page 19: ...1 Efi3 ll is zT_ lr a F I l i aff al a ZS I__ II IIIIIIIIIIIIII L _ 34 l Z l 2e6 li e l3l ZS8 el8C a 5flrI g eJ a L lly5__ a a ZS _o9 i33e cs OZOZIZS I 3FZiiE Ii lG Z6 t o yT a E e WCJ4 T IoJ a coI 2S P9ll2E_lel3lZt r iiL I I II eelZl 2 r6 ZIZ9 I I J ...

Page 20: ...peed Shaft Guide Pin oujll Lock Quill Lock Cam Ouill Lock Cam Bush Adaptor Shifting Fork Head Lock Block Retainer 18 Y T a O N G W D 52 l21 52 l21 52 I2I 52 12l 9 52 l212l I 52 I2I26 I 52 l2I28 2 52 l2I30 I 52 l213l I 52 l2I32 I 52 l2134 I 52 12I35 I 52 12I37 I 52 I2138 I 52 12157 I 52 I2158 I 52 l2159 I 52 l2161 2 52 l2162 I 52 l2I63 I 52 I2191 I 52 l2198 I 52 l2I99 1 52 I 2242 I 52 1 2 267 2 52 ...

Page 21: ...ew I 4 20 x I 2 51 3 Soc Hd Screw 8 32 x 1 2 53 4 Soc Hd Screw I 4 20 x 1 55 4 Hex Hd Screw 16x I 56 2 5 32 Dia Steel Ball 57 2 3 l6 Dia Steel Ball 59 3 Button Hd Soc Screw lO 24 x 4 60 3 Button Hd Soc Screw I 4 20 x3 8 62 4 Cone Soc Set Screw I 4 20 x 3 8 66 2 CupSoc SetScrew 8 32x Sl16 70 I Half Dog Soc Set Screw I 4 20 x lIA2 7l I flat Soc Set Screw 5 l6 l8 x3 8 77 I Hex Nut 3 8 24NF 79 I Hex J...

Page 22: ...S _ ll I_ _ Eiil I Il I ___ LOCKING NUT 40 ERICKSON QUICK CHANGE SPINDLE i 1J J lr Sl rJZ I flc 4 I_ a Ilo 3 I 5c lFJ _7 c I 8 a_ LC CKIN I JT 30 ERICKSON QUICK CHANGE SPINDLE Erickson Tool Company Erickson Tool Company t 52 2OJO _ _44 2 2 _ s 2O32 s2 l so5 OPTIONAL 40 NATIONAL _ 7___ _ 52 2oO6_52ll990 Ol l I r _ Jl_ J2 l225 iS2lI974 I 3O i 5Z Ila94 sTAN Sa 9Ol i 29J 6t SOS 33 MILLING MACHINE TAPE...

Page 23: ...achine Spindle TAPER 52 11901 52 l1902 52 11903 52 I l904 52 I l905 52 11906 108 129 I 40 Spacer I QuillCap 1 Seal Ring 2 Key I 40 Drawbar 1 40Spindle 2 Soc Hd Scr 1O 24x I 2 I 40 Spindle Bearimg SKF 7010 CTC C78 G ABEC S 130 I 40 Spindle Bearing SKF 7208 CTC C78 GO5 D ABEC 5 21 Optional 30 Universal I wit Switch Spindle Universal Eng Co DWG QTY DESCFi I PTlON 9 i 26 l30 Spindle Nut Quill Cap Seal...

Page 24: ...sE CTION a a 22 ...

Page 25: ...N T E D DESCRIPTION l3 1 Bushing Oilite AA306 8 27 1 Retaining Ring 5105 75 Truarc 33 6 Clutch Spring 9 0804 31 Danly 42 I Spring Washer Wallace Barnes 7015 A 3 Soc Hd Screw 3 8 16 x 2 7 Soc Hd Screw 16x ll 2 3 Soc Hd Screw 3 8 16 x ll I 0 2 Soc Hd Screw I 4 20 x 1 2 3 4 Soc Hd Screw 1 20 x 1 8 I Drive Sc rev 7 x I 4 7 1 Flat Soc Set Screw 10 32 x 3 8 3 1 Cone Soc Set Screw I 4 20 x I 5 I Woodruff...

Page 26: ...iral Bevel Spindle Bearings Angular Contact Preloaded Ball Bearings Aligning Pads on both sides of unit Gears Rotate in Oil in a sealed reservoir which insures excellent lubrication at all times Mounting Instructions Position shank in spindle and tighten machine draw bar Lift housing to obtain proper backlash between gears rotate to desired position and tighten clamp SC reWS IVo c Loosen center se...

Page 27: ... longitudinal table feed unit is rigidly fastened to the saddle It gives a selection of 24 feed rates twelve in high range from 3 o 93 4 in Per min and twelve in low range from 1 to 3 in per min The power feed unit reduces the table stroke by 33 4 mRE EEEun EL_ A _ 1hahaLL rfu_ _ vy EIL 25 ...

Page 28: ..._ 4a4 _ l W EE F_ IT E a ls __ ke le46O _rfz l2447 155 24aO 2449 52 124jO 52 12449 L ___ s2 I26OB __ __ 52 4 2 _ ___ I I SZ lZ52 5 l 9 52 24Z3 32 52 Z467 4J i 26 ___ TABLE POWER FEED ASSEMBLY I I I s212485 _ ...

Page 29: ...Name Plate 52 l2472 1 Position Plate 52 1 473 I Fccd Stop Cover 52 12477 1 Driven Ge 1I 40T 52 12478 1 Dri en Gear 24T 52 12485 I Guard 52 l2535 1 Shifting Aml Shaft 52 l2579 1 Decal Oil Level 52 1 2608 2 Lever 52 12614 2 Ball Parts Used on 42 a 48 Table 52 12443 1 Sliding Shaft 48 Tol 52 l2484 I Sliding Shaft 42 Tol 27 DET No QTY DESCRIPTION 9 2 Beilring Oilite AA 627 4 7 I6xS 8Xl l4 I Spring Plu...

Page 30: ...sECJ O 5Z lZQ32 s2 l2 27 SZ I2aZS 5Z l2426 5 c o BB _TT__I LLH Li _I __SZ l2 2r rfe 5el2 52 2 I IT llIUI 52ue 5Zl2 _ a rLLue I L i Ii J TABLE POWER FEED ASSEMBLY 28 _ __ I LT i l I ...

Page 31: ... BET No QTY DESCRIPTION Sheave ll 2 P D Sheave 4 2 P D V Belt Gates 2200 Browning 4 L 200 I V Belt Gates 2280 Browning 4 L 280 I 4 Compound Drive Model 4100 without controls Speed Selector lnc 6 2 Bearing New Departure 77 R 8 I 2 X II 8 X 5 16 7 3 Bearing Bumting BA 13 tt2 X 5 l x S 8 8 I Bearing Bunting BD 13 1 2 X 5 8 X 7 8 I Bearing Oilite AA 628 10 lVZ2 X 5 6 A IA2 I Bearing Bunting B 22 I 2Xl...

Page 32: ...asurement READER AND SCALE GRADUATlONS The scale is divided into I 20 space between two consecutive lines The reader drum is divided Into 50 equal parts and the total length of this graduatlon cc rresponds to the space existing between two graduations of the scale under these conditions a small division of the drum is equal to r I I X 20 50 I 000 Col A I 10 vernier permits an evaluation of 000r An...

Page 33: ... in this instance is 22 4357 FOR POINT TO POINT POSITlONING Preset the hundredths thousandths and ten thou sandths in the micro readout window Then move the table slide with the affixed scale until the desired scale graduation inches and tenths is bracketed in slit of the scanning fork OUTSTANDING OPERATIONAL CHARACTERISTICS DiI eCt numerical readout tO 000r Repeatable settings to 0001 Measuring a...

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