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When replacing the rope, apply sealant to the threads of the rope clamp. Tighten the
clamp screw securely, but do not overtighten it. Sealant prevents the screw from loosen-
ing in rough operating conditions.
Never try to exceed the pulling force of the winch.
Never start the vehicle to support the winch. Starting the vehicle together with operating the
winch could overload the rope and winch or cause shock loads that result in damage.
Shock loads occurring when using the winch are dangerous! A shock load occurs when an in-
creased tensile force is suddenly exerted on the rope. A vehicle rolling backwards and a slack
rope could cause shock loads that could result in damage.
The winch is only suitable for installation in vehicles and boats and not for industrial use.
The winch is not suitable for lifting loads.
Under no circumstances should the winch be used to lift, support or otherwise transport
people.
Installation
Mounting the winch
The winch must be fastened in a suitable steel frame. Use the four mounting feet for this. It
can be attached either horizontally or vertically.
The winch must be secured to a level surface so that the three main assemblies (motor, cable
drum and gear housing) are properly aligned with one another.
The installation of a winch and/or front protection bar can impair the deployment of an SRS
airbag (supplemental restraint system airbag). Find out whether the attachment system has
been tested with the winch attached and is approved for the installation of winches on the
vehicle equipped with airbags.
Winch mounting frames and/or front protection bars fit most common vehicle models. For the
assembly of a winch frame we refer to the operating instructions of the respective manufac-
turer.
If you want to make a mounting plate yourself, the dimensions given below are helpful. We re -
commend the use of a 6 mm thick mounting plate made of steel and fasteners made of high-
strength steel of at least quality class 5. Incorrectly manufactured mounting plates can void the
warranty.
Fasten the winch to the mounting plate with the supplied ⅜×1¼” UNC stainless steel bolts and
spring washers.
The roller fairlead must be attached in such a way that the rope is pulled evenly onto the
drum.
https://www.XPOtool.com
Item 62973
Page 5
The Tool Experts
04 2021
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