XPower P-230 Series, Maintenance Manual

Page 1: ...ling 7 4 Steps of Speed Switch Replacement 8 5 Steps of Daisy Chain Replacement 9 6 Steps of Assembling 9 7 Methods for Malfunction 11 MAINTENANCE MANUAL OF AIR MOVER 1 Main Parts Description 19 2 Wir...

Page 2: ...ing 35 4 Steps of Speed Switch Replacement 36 5 Steps of Assembling 37 6 Methods for Malfunction 39 MAINTENANCE MANUAL OF AIR MOVER 1 Main Parts Description 43 2 Wire Diagram 44 3 Steps of Disassembli...

Page 3: ...X 200T P 200T X 230T P 230T X 400T P 400T X 430T P 430T X 600 T P 600 T X 630 T P 630 T X 800T P 800T X 830T P 830T With Timer without Daisy Chain 4 X 200 P 200 X 230 P 230 X 400 P 400 X 430 P 430 X 6...

Page 4: ...ns sealed motor A means daisy chain T means timer H means handle C means carpet clamp F WFK means Filter Kit Model letters S A T H C F order 1 Main Parts Description Fig 1 Fig 2 A Fig 2 B X 600 AT P 6...

Page 5: ...0 AT P 600 AT X 630AT P 630AT X 230AT P 230AT Fig 4 A Fig 4 A X 400AT P 400AT X 430AT P 430AT X 200AT P 200AT X 600 AT P 600 AT X 630AT P 630AT X 230AT P 230AT Fan Motor Timer Capacitor Switch AC Dais...

Page 6: ...2 Wire Diagram Fig 5 A X 600 AT P 600 AT X 630AT P 630AT Fig 5 B X 400AT P 400AT X 430AT P 430AT Fig 5 C X 200AT P 200AT X 230AT P 230AT...

Page 7: ...is something wrong with voltage the electricity of capacitor cannot release normally Do not touch live parts directly without insulation tools Fig 6 1 Fig 6 2 3 2 Use a flat head screwdriver to pry ou...

Page 8: ...P 400AT X 430AT P 430AT X 200AT P 200AT X 600 AT P 600 AT X 630AT P 630AT X 230AT P 230AT 4 2 Remove Switch Hold Clip screws Fig 12 Fig 12 A Fig 12 B X 400AT P 400AT X 430AT P 430AT X 200AT P 200AT X...

Page 9: ...e the screws from the Grille Cover Fig 14 Fig 14 A Fig 14 B X 600 AT P 600 AT X 400AT P 400AT X 630AT P 630AT X 430AT P 430AT Fig 14 C Fig 14 D X 200AT P 200AT X 230AT P 230AT 5 2 Unplug terminals con...

Page 10: ...ig 16 B X 600 AT P 600 AT X 400AT P 400AT X 630AT P 630AT X 430AT P 430AT Fig 16 C Fig 16 D X 200AT P 200AT X 230AT P 230AT 5 4 A 600 models Remove two screws from the socket loosen the three screws t...

Page 11: ...t Fig 17 C Fig 17 D Fig 17 C Fig 17 D X 200AT P 200AT X 230AT P 230AT 6 Steps of Assembling 6 1 Connect wires of connection socket and of Over Current Protector Fig 18 Fig 18 A X 600 AT P 600 AT X 630...

Page 12: ...Socket Wire 2 Black Socket Wire 1 Red Socket Wire 3 Red Socket Lead Wire 2 Blue Socket Wire 1 Red Socket Lead Wire 1 Red Socket Lead Wire 3 Black Socket Wire 3 Red Socket Wire 2 Blue Socket Wire 2 Bl...

Page 13: ...r to tighten the screws that secure the motor Fig 19 C Fig 19 A Fig 19 B X 600 AT P 600 AT X 400AT P 400AT X 630AT P 630AT X 430AT P 430AT Fig 19 C X 200AT P 200AT X 230AT P 230AT 6 3 Install fan Fig...

Page 14: ...otor wire Fig 22 Fig 22 A X 400AT P 400AT X 430AT P 430AT X 600 AT P 600 AT X 630AT P 630AT Motor Low Speed Wire Brown Motor Medium Speed Wire Yellow Speed Connection Wire Red Motor High Speed Wire Bl...

Page 15: ...minal connections Fig 21 and Fig 22 Tighten if necessary If machine still does not turn on proceed to method 3 3 Follow 4 1 to disassemble Remove three wires connected to Speed Switch Use the Multimet...

Page 16: ...26 B X 400AT P 400AT X 430AT P 430AT X 200AT P 200AT X 600 AT P 600 AT X 630AT P 630AT X 230AT P 230AT Fig 27 A Fig 27 B X 400AT P 400AT X 430AT P 430AT X 200AT P 200AT X 600 AT P 600 AT X 630AT P 63...

Page 17: ...y plug to another blower if available to check as well Malfunction 2 Machine is noisy or vibration occurs 1 Disassemble Grille Cover Check that the nuts that secure the motor are not loose If loose us...

Page 18: ...wrench to tighten the nuts Fig 31 B Fig 30 Fig 31 A Fig 31 B X 400AT P 400AT X 430AT P 430AT X 200AT P 200AT X 600 AT P 600 AT X 630AT P 630AT X 230AT P 230AT 3 Check that the fan is not damaged If d...

Page 19: ...rts S means sealed motor A means daisy chain T means timer H means handle C means carpet clamp F WFK means Filter Kit Model letters S A T H C F order 1 Main Parts Description Fig 1 Fig 2 A Fig 2 B X 6...

Page 20: ...200A X 600 A P 600 A X 630A P 630A X 230A P 230A Fig 4 A Fig 4 B X 400A P 400A X 430A P 430A X 200A P 200A X 600 A P 600 A X 630A P 630A X 230A P 230A Fan Switch Motor AC Daisy Chain Grille Cover wit...

Page 21: ...assembling 3 1 Unplug Air Mover Fig 6 1 Turn on the switch to speed 3 to release the electricity of capacitor for 2 minutes until the voltage reduces to a safe voltage Fig 6 2 Note if there is somethi...

Page 22: ...housing Fig 8 Fig 7 Fig 8 3 4 Remove kick stand Fig 9 3 5 Remove right housing Fig 10 Fig 9 Fig 10 4 Steps of Speed Switch Replacement 4 1 Open the right housing as in 3 1 3 5 Remove the five termina...

Page 23: ...12 A Fig 12 B X 400A P 400A X 430A P 430A X 200A P 200A X 600 A P 600 A X 630A P 630A X 230A P 230A 4 3 Remove Speed Switch Fig 13 Fig 13 A Fig 13 B X 400A P 400A X 430A P 430A X 200A P 200A X 600 A P...

Page 24: ...Fig 14 Fig 14 A Fig 14 B X 600 A P 600 A X 400A P 400A X 630A P 630A X 430A P 430A Fig 14 C Fig 14 D X 200A P 200A X 230A P 230A 5 2 Unplug the terminals connected to the Over Current Protector Fig 1...

Page 25: ...Fig 16 A Fig 16 B X 600 A P 600 A X 400A P 400A X 630A P 630A X 430A P 430A Fig 16 C Fig 16 D X 200A P 200A X 230A P 230A 5 4 A 600 models Remove two screws from the socket loosen the three screws to...

Page 26: ...ket Fig 17 C Fig 17 D Fig 17 C Fig 17 D X 200A P 200A X 230A P 230A 6 Steps of Assembling 6 1 Connect wires of connection socket of Over Current Protector Fig 18 Fig 18 A X 600 A P 600 A X 630A P 630A...

Page 27: ...reen Socket Wire 1 Red Socket Wire 2 Blue Socket Lead Wire 1 Red Socket Lead Wire 2 Blue Over Current Protection Lead Wire 1 Black Socket Lead Wire 2 Blue Socket Lead Wire 1 Red Socket Lead Wire 3 Bla...

Page 28: ...A Fig 20 B X 400A P 400A X 430A P 430A X 200A P 200A X 600 A P 600 A X 630A P 630A X 230A P 230A 6 4 Connect the wires red capacitor wire to red motor wire blue capacitor wire to blue motor wire Fig 2...

Page 29: ...connections Fig 21 Tighten if necessary If machine still does not turn on move on proceed to method 3 3 Follow 4 1 to disassemble Remove three wires connected to Speed Switch Use the Multimeter diode...

Page 30: ...Fig 25 A Fig 25 B X 400A P 400A X 430A P 430A X 200A P 200A X 600 A P 600 A X 630A P 630A X 230A P 230A Fig 26 A Fig 26 B X 400A P 400A X 430A P 430A X 200A P 200A X 600 A P 600 A X 630A P 630A X 230A...

Page 31: ...ion occurs 1 Disassemble Grille Cover Check that the screws that secure the motor are not loose If loose use a socket wrench to tighten the nuts Fig 28 A Or use a screwdriver to tighten the screws Fig...

Page 32: ...30A X 200A P 200A X 600 A P 600 A X 630A P 630A X 230A P 230A 3 Check that the fan is not damaged If damaged replace the fan Verification method Compare another normal blower that there is no signific...

Page 33: ...hout other parts S means sealed motor A means daisy chain T means timer H means handle C means carpet clamp F WFK means Filter Kit Model letters S A T H C F order 1 Main Parts Description Fig 1 Fig 2...

Page 34: ...A X 400T P 400T X 430T P 430T X 600 T P 600 T X 630 T P 630 T X 800T P 800T X 830T P 830T Fig 3 B X 200T P 200T X 230T P 230T 2 Wire Diagram Fig 4 Timer Capacitor Speed Switch Timer Speed Switch Capa...

Page 35: ...is something wrong with voltage the electricity of capacitor cannot release normally Do not touch the live part directly without insulation tools Fig 5 1 Fig 5 2 3 2 Use a flat head screwdriver to pry...

Page 36: ...om the Switch Fig 11 B Fig 10 A Fig 10 B X 400T P 400T X 430T P 430T X 200T P 200T X 230T P 230T X 600 T P 600 T X 630 T P 630 T X 800T P 800T X 830T P 830T 4 2 Remove Switch Hold Clip screws Fig 11 4...

Page 37: ...the nuts that secure the motor Fig 13 Or use a screwdriver to tighten the screws that secure the motor Fig 13 B Fig 13 A Fig 13 B X 400T P 400T X 430T P 430T X 200T P 200T X 230T P 230T X 600 T P 600...

Page 38: ...r wire blue capacitor wire to blue motor wire Fig 16 Fig 16 A Motor Low Speed Wire Brown Motor Middle Speed Wire Yellow Speed Connection Wire Red Motor High Speed Wire Black Timer Lead Wire Red Power...

Page 39: ...rn on proceed to method 2 2 Follow 3 1 3 5 to open the Air Mover Check for loose terminal connections Tighten if necessary If machine still does not turn on proceed to method 3 3 Follow 4 1 to disasse...

Page 40: ...T X 430T P 430T X 200T P 200T X 230T P 230T X 600 T P 600 T X 630 T P 630 T X 800T P 800T X 830T P 830T Fig 21 A Fig 21 B X 400T P 400T X 430T P 430T X 200T P 200T X 230T P 230T X 600 T P 600 T X 630...

Page 41: ...ion occurs 1 Disassemble Grille Cover Check that the screws that secure the motor are not loose If loose use a socket wrench to tighten the nuts Fig 23 Fig 23 A Fig 23 B X 400T P 400T X 430T P 430T X...

Page 42: ...P 200T X 230T P 230T X 600 T P 600 T X 630 T P 630 T X 800T P 800T X 830T P 830T 3 Check the fan for damaged if damaged replace the fan Verification method Compare to other normal blower there is no...

Page 43: ...K or without other parts S means sealed motor A means daisy chain T means timer H means handle C means carpet clamp F WFK means Filter Kit Model letters S A T H C F order 1 Main Parts Description Fig...

Page 44: ...ug Air Mover Fig 5 1 Turn on the switch to speed 3 to release the electricity of capacitor for 2 minutes until the voltage reduces to safe voltage Fig 5 2 Note if there is something wrong with voltage...

Page 45: ...handle Fig 6 3 3 Remove the screws on the housing Fig 7 Fig 6 Fig 7 3 4 Remove kick stand Fig 8 Fig 8 3 5 Remove right housing Fig 9 Fig 9 A Fig 9 B X 400 P 400 X 430 P 430 X 200 P 200 X 230 P 230 X 6...

Page 46: ...230 X 600 P 600 X 630 P 630 X 800 P 800 X 830 P 830 4 2 Remove Switch Hold Clip screws Fig 11 Fig 11 A Fig 11 B X 400 P 400 X 430 P 430 X 200 P 200 X 230 P 230 X 600 P 600 X 630 P 630 X 800 P 800 X 8...

Page 47: ...P 630 X 800 P 800 X 830 P 830 5 2 Install fan Fig 14 Fig 13 A Fig 13 B X 400 P 400 X 430 P 430 X 200 P 200 X 230 P 230 X 600 P 600 X 630 P 630 X 800 P 800 X 830 P 830 5 3 Connect the wire red capacit...

Page 48: ...thod 2 2 Follow 3 1 3 5 to open the Air Mover Check for loose terminal connections Tighten if necessary If machine still does not turn on proceed to method 3 3 Follow 4 1 to disassemble Remove three w...

Page 49: ...P 630 X 800 P 800 X 830 P 830 Fig 21 A Fig 21 B X 400 P 400 X 430 P 430 X 200 P 200 X 230 P 230 X 600 P 600 X 630 P 630 X 800 P 800 X 830 P 830 Verification Method turn on the switch to speed 1 2 and...

Page 50: ...n side Fig 23 check that the screws that secure the fan are not loose If loose tighten the screws Fig 24 Or use a T socket wrench to tighten the nuts Fig 30 B Fig 23 Fig 24 A Fig 24 B X 400 P 400 X 43...