15
303240
308310
308070
308071
308393~308398
308040
309317
308360
309413
309412
308035
NON-ADJUSTABLE
308072
308310
308310
308080
308350
308310
308310
308035
ADJUSTABLE
4 HOLES
1-4 HOLES
OR
OR
OR
3 HOLES
2 HOLES
308320
OPTION
Properly functioning shocks are one of the most important factors in the performance of your car. This XRAY shock set allows you to build four externally-adjustable or non-
adjustable shocks. Both adjustable and non-adjustable shocks feature XRAY's unique keying system that positively locks the pistons to the shockrods.
When removing the parts from the frames, carefully remove the parts, then VERY carefully trim any excess flash with a sharp knife. We advise using extra-fine sandpaper to
gently grind all small flashes. The side walls of the pistons must be perfectly round and smooth for proper operation.
Assemble all four adjustable piston assemblies and shock rods as
follows:
1
1.. Press #309413 (C 2.3) E-clip into lower groove of shock rod.
2
2.. Place #309317 (S 3.2) washer onto shock rod atop C-clip.
3
3.. Press piston assembly onto shock rod, aligning flat in pistons
with flat on shock rod.
4
4.. Press #309412 (C 1.9) E-clip into upper groove of shock rod.
30 3240
BALL UNIVERSAL 5.8 MM HEX (4+4)
30 8040
SHOCK ADJ. NUT ALU + O-RING (4+4)
30 8070
O-RING / SHIM + C CLIPS (4+12)
30 8071
O-RING 5x1 (4)
30 8072
O-RING 12.1 x 1.6 (4)
30 8080
SHOCKABSORBER MEMBRANES (4)
30 8035
NYLON PISTONS ADJU NON-ADJUST. (SET 2+6)
30 8310
NYLON FRAME SHOCK PARTS 4-STEP
30 8320
ALU SHOCK-BODY TEFLON (4) (OPTION)
30 8350
SHOCK CAP NUT ALU
30 8360
HARDENED PISTON RODS FOR KEYED PISTONS (2)
30 8393
XRAY SPRING-SET D=1.3 YELLOW - SUPER-SOFT (OPTION)
30 8394
XRAY SPRING-SET D=1.4 WHITE - SOFT (OPTION)
30 8395
XRAY SPRING-SET D=1.5 BLUE - SOFT-MEDIUM (OPTION)
30 8396
XRAY SPRING-SET D=1.6 VIOLET - MEDIUM (OPTION)
30 8397
XRAY SPRING-SET D=1.7 PURPLE - MEDIUM-HARD (OPTION)
30 8398
XRAY SPRING-SET D=1.8 RED - HARD (OPTION)
30 9412
E-CLIP 2 (10)
30 9413
E-CLIP 3 (10)
30 9317
WASHER 3.2 (10)
7. SHOCK ABSORBERS
Cutaway view of
assembled adjustment collar
➊
➋
➌
➍
Perform for all four shock bodies:
1
1..
Apply a drop or two of shock oil to the inside edge of the #308072
(O12.1x1.6) O-ring and insert it inside the groove of a #308040
threaded shock adjustment collar.
2
2..
Thread the adjustment collar onto the shock body.
➊
➋
309412
C 1.9
309413
C 2.3
309317
S 3.2
309412
C 1.9
309413
C 2.3
BAG
07
Apply a drop or two of shock oil to the piston
pieces. Press upper piston (A) into lower piston
(B) as shown. Be sure to insert the upper piston
into the lower piston so the tab sits in the notch.
Cut all shock parts free from the parts trees, carefully trim
any excess flash, and lightly sand if necessary.
The upper piston with holes (A) has a small tab that must
exactly fit into one of the notches in lower piston (B).
A
B
Cutaway view of
the adjustable piston
Cut all shock parts free from the parts trees, carefully trim any excess flash, and lightly
sand if necessary. Assemble all four non-adjustable piston assemblies and shock rods
as follows:
1
1..
Remove all four 3-hole non-adjustable pistons from the parts frames.
2
2..
Press #309413 ( C 2.3) E-clip into lower groove of shock rod.
3
3..
Press 3-hole piston onto shock rod, aligning flat in piston with flat on shock rod.
4
4..
Press #309412 (C 1.9) E-clip into upper groove of shock rod.
➊
➋
➌
Insert the shock
rod assemblies
into the shock
bodies.
Insert the shock
rod assemblies
into the shock
bodies.
ADJUSTABLE PISTONS
NON-ADJUSTABLE PISTONS
ADJUSTABLE PISTONS
NON-ADJUSTABLE PISTONS
308035
308072
O 12.1x1.6
Summary of Contents for T1 EVO2
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