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XS Power 

Intelli

SUPPLY 

User Guide

Chapter 3

Chapter 3 will help you identify and remedy the common problems than can occur with the 

Intelli

SUPPLY. 

Please read this chapter before calling Customer Service. If you cannot solve the problem with the 

Intelli

SUPPLY, record the information asked for on “Information About Your System” on the back page 

and then call Customer Service.

   WARNING: Electric shock hazard

Do not disassemble the 

Intelli

SUPPLY. The 

Intelli

SUPPLY does not contain any internal user-serviceable 

parts and attempting to service the unit yourself could result in electrical shock or burn.

• Power light does not come on when the power switch is flipped ON:

 

- Check fuse.

 

- Check cord and input power.

• Voltage LED will not illuminate for 12V, 14V or 16V:

 

- The battery is not connected.

 

- The battery is below 2.0V.

• Charge rate does not come up to the selected charge rate initially:

 

- The battery charger has already moved into stage two charging.

 

- Input voltage is below 120VAC.

 

- The battery may be defective and resisting the charge current.

• “Fault” indicator is illuminated:

 

- This illuminates when the charger over heats or encounters high battery voltage situations.         

*To reset the fault caused by over heating, allow the inverter to cool and reduce the load reduce the load if continuous 

operation is required.

*To reset a high battery voltage fault, please check the battery voltage specifications again.

Troubleshooting

13

Summary of Contents for Performance IntelliSUPPLY PSC15

Page 1: ...USERGUIDE MicroprocessorControlledMulti Stage12V 14V 16V AutomaticPowerSupplyandBatteryCharger P NPSC15 PSC30 PSC60 PSC90 Sleek On Board Design Remote LCD Display Three Mode Operation 120V 230V AC Input ...

Page 2: ...GREED TO IN WRITING XS POWER a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE...

Page 3: ...perate the IntelliSUPPLY correctly to charge a performance battery and use the power supply feature Chapter 3 Troubleshooting p 12 Chapter 3 will help you identify and correct the common problems than can occur with the IntelliSUPPLY Appendix A Specifications p 13 Appendix A lists the specifications for the IntelliSUPPLY Appendix B Battery Charging p 14 Appendix B describes battery charging in mor...

Page 4: ... the IntelliSUPPLY There are no user serviceable parts inside the unit For service see the Returns policy in the back of this guide 8 The charger must be provided with an equipment grounding conductor connected to the AC input ground 9 To reduce the risk of electrical shock disconnect both AC and DC power from the charger before attemptinganymaintenanceorcleaningorworkingonanycircuitsconnectedtoth...

Page 5: ...regulated batteries are more sensitive to overcharging than others If in doubt as to which battery setting to use for your application contact the manufacturer of the battery being charged Overcharging an AGM or gel cell battery will cause permanent damage Power Supply Mode Alongwithchargingbatteries theXSPowerPSCChargerscanoperateasPowerSupplies Whenthismodeisselected theChargerwillmaintainaconst...

Page 6: ...8 Remote Power Switch note2 9 LCD Remote Control PSC60 PSC90 Product Introduction Note 1 Battery Temp Sensor To detect the battery temp While charging please connect the wire sensor to the battery Negative terminal Note 2 The remote power switch of the remote control just cuts out the output If you want to turn off the charger completely please switch off main switch of charger body 1 DC Output Re...

Page 7: ...arger will automatically sense how much current to deliver to each battery or battery bank and will provide different levels of current as needed to each until both are fully charged This feature is designed for use on com mon voltage batteries only so connecting a 12V and a 16V battery to one charger will result in improper charging of one of the batteries and may cause irreversible damage Negati...

Page 8: ... in the vicinity of lead acid batteries is dangerous Batteries generate explosive gases during normal operation It is safest not to install electrical equipment in these areas The unit is intended for use in a dry location Do not allow water or other fluids to drip or splash on the charger Do not mount the charger in an area subject to rain spray or splashing bilge water For best performance the a...

Page 9: ...h DXOW 21 2 0RGH battery voltage charging current charging mode ON OFF switch battery capacity DXOW 21 2 0RGH fault indicator red lighting DXOW 21 2 0RGH fault indicator red lighting DXOW 21 2 0RGH fault indicator mode IntelliSUPPLY LCD Remote XS Power IntelliSUPPLY User Guide Chapter 1 LCD Remote Display ...

Page 10: ...Select the correct battery voltage 3 Connect the red positive clip of the charger cables to the positive terminal of the vehicle battery 4 Connect the black negative clip of the charger cables to a solid chassis ground If this is not possible connect it to the negative battery terminal 5 Flip the power switch on the front panel to ON The microprocessors will analyze the battery and then after a sh...

Page 11: ...RH Non Condensing 10 95 RH 5 113 F 15 45 C 22 149 F 30 65 C 7 68 x 4 96 x 3 25 in 4 63lbs 2 1kgs 15A 15A 12V 14 4V 13 56V 14V 16 8V 15 82V 16V 12V 14V 16V 12V 14V 16V 19 2V 18 08V 14 4V 13 56V 16 8V 15 82V 19 2V 18 08V 14 4V 14 4V 16 8V 14 4V 16 8V 19 2V 16 8V 19 2V 19 2V 14 4V 16 8V 19 2V Note Specifications subject to change without notice The above spec 0 5V for 12V spec Amp 10 is acceptable PS...

Page 12: ...lbs 3kgs 30A 30A 12V 14 4V 13 56V 14V 16 8V 15 82V 16V 12V 14V 16V 12V 14V 16V 19 2V 18 08V 14 4V 13 56V 16 8V 15 82V 19 2V 18 08V 14 4V 14 4V 16 8V 14 4V 16 8V 19 2V 16 8V 19 2V 19 2V 14 4V 16 8V 19 2V Note Specifications subject to change without notice The above spec 0 5V for 12V spec Amp 10 is acceptable PSC30 YES Charge Mode Recovery Mode Power Supply Mode Voltage Selection Mode Selection FEA...

Page 13: ... 4kgs 60A 12V 50A 14V 50A 16V 60A 12V 50A 14V 50A 16V 12V 14 4V 13 56V 14V 16 8V 15 82V 16V 12V 14V 16V 12V 14V 16V 19 2V 18 08V 14 4V 13 56V 16 8V 15 82V 19 2V 18 08V 14 4V 14 4V 16 8V 14 4V 16 8V 19 2V 16 8V 19 2V 19 2V 14 4V 16 8V 19 2V Note Specifications subject to change without notice The above spec 0 5V for 12V spec Amp 10 is acceptable PSC60 YES Charge Mode Recovery Mode Power Supply Mode...

Page 14: ... 4 125 in 15 3lbs 6 94kgs 90A 90A 12V 14 4V 13 56V 14V 16 8V 15 82V 16V 12V 14V 16V 12V 14V 16V 19 2V 18 08V 14 4V 13 56V 16 8V 15 82V 19 2V 18 08V 14 4V 14 4V 16 8V 14 4V 16 8V 19 2V 16 8V 19 2V 19 2V 14 4V 16 8V 19 2V Note Specifications subject to change without notice The above spec 0 5V for 12V spec Amp 10 is acceptable PSC90 YES Charge Mode Recovery Mode Power Supply Mode Voltage Selection M...

Page 15: ... battery acid contacts skin clothing or eyes 6 Wear complete eye protection and clothing protection Avoid touching eyes while working near batteries 7 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with running cold water for at least twenty minutes and get medical attention immediately 8 If you need to remove a battery a...

Page 16: ...not come on when the power switch is flipped ON Check fuse Check cord and input power Voltage LED will not illuminate for 12V 14V or 16V The battery is not connected The battery is below 2 0V Charge rate does not come up to the selected charge rate initially The battery charger has already moved into stage two charging Input voltage is below 120VAC The battery may be defective and resisting the ch...

Page 17: ...kg AC Input Connections 5 9 1 8 m AWG 18 DC Output Connections 3 23 1 m AWG 8 Electrical Specifications 12V 14V 16V Absorption Voltage 14 40 VDC 16 80 VDC 19 20 VDC Float Voltage at no Load 13 56 VDC 15 82 VDC 18 08 VDC Maximum Output Voltage 14 40 VDC 16 80 VDC 19 20 VDC Power Supply Voltage 14 40 VDC 16 80 VDC 19 20 VDC AC Input Specifications AC Input Voltage PSC15 120VAC 100 130VAC PSC30 100 2...

Page 18: ...ged During this stage the charge rate current on the ammeter should close to the charge rate selected on the front panel switch Absorption Equalize Charge During the second stage known as absorption charging the charging voltage is held constant near the gassing voltage and the charging current is allowed to diminish as the battery comes up to 100 charge Complex algorithms considering the time vol...

Page 19: ...tery voltage and time to determine when the battery is at 100 charge Extra electrical loads on the system will give the charger false information and therefore will prevent the charger from properly completing stage two Second some electrical items can be damaged by high voltages Data loggers computers and other items may lose data or be seriously damaged if subjected to the 19 0 20 0VDC of chargi...

Page 20: ...es and their depth of discharge will play a role in the answer here Given they were all XS Power 16V AGM batteries with a size of 45Ah at 100 discharged you can charge up to four in parallel in ten hours Calculating External Battery Charging Time Charging time will depend on the amp hour capacity of your battery and on how deeply it is discharged The following equation calculates an approximate ch...

Page 21: ... 2 to 4 weeks for return of your product Under normal circumstance we try to ensure we carry out warranty repairs within 5 working days We cannot be held responsible for delays in shipping Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XS POWER IN CONNECTION WITH YOUR XS POWER PRODUCT AND IS WHERE PERMITTED BY LAW IN LIEU OF ALL OTHER WARRANTIES CONDITIONS GUARANTEES ...

Page 22: ... This information will help our representatives give you better service Battery type brand and voltage Is this used with a portable generator Description of the problem Contact Information XS Power 2847 John Deere Dr Suite 102 Knoxville TN 37917 Ph 888 497 7693 toll free North America Ph 865 688 5953 Fax 865 281 9844 info xspowerbatteries com www xspowerbatteries com Information About Your System ...

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