Xterra FS420e, Owner'S Manual

Xterra  FS420e  Elliptical

8

STEP 1: RAIL ASSEMBLY & CONSOLE MAST

1.  Set the main body of the elliptical on the floor and slide the rear rail assembly (2) into the

bracket on the stabilizer of the main body. Position the rail assembly so the mounting
holes line up with the holes in the stabilizer bracket of the main body.

2.  Install the four 5/16  X 2-1/4  bolts (110), 5/16  split washers (157), 5/16  flat washers

(149) and 5/16  star washers (159) through the top of the stabilizer first.

Make sure the

washers are installed on the bolt in the correct order: the split washer is put on
first, the flat washer, and the star washer last. The star washer needs to be in

contact with the painted surface of the rail frame to ensure a good ground.

Hand-tighten them only at this point until the other two bolts are installed. Install the two
3/8  X 1-1/2  bolts (112) and 3/8  flat washers (152) through the sides of the stabilizer
bracket. Hand-tighten them at first until both bolts have been started, then tighten all six
bolts as tight as possible.

3.  At the top opening of the main body locate the Computer Cable (51). Unravel the cable

and feed the Computer Cable into the bottom of the Console Mast tube and out of the top
opening. Install the Console Mast into the receiving bracket on the top of the main body,
pulling slightly on the computer cable at the top of the mast while installing; this will
ensure the cable does not get pinched and shorted out during assembly. There is one
bolt that is pre-installed in the receiving tube that will slide into the slots at the bottom of
the mast.

4.  Install the two 3/8  X ¾  bolts (111) and curved washers (156) through the front of the

console mast; just hand tighten for now. Install the 3/8  X 2-1/4  bolt (113) and split
washer (158) through the left side of the console mast then tighten all three installed
bolts, and the pre-installed bolt, as tight as possible.
NOTE: The Computer Cable runs through the Console Mast tube. Be careful not to
damage or pinch this cable during this procedure as damage to the Console Assembly

could result.

5.  There are four connectors at the top opening of the console mast (12), two Hand pulse

wires (56), resistance switch wire (59) and one Computer Cable (51). Connect these to
the mating connectors on the back of the Console Assembly (50). Store the excess wiring
back into the Console Mast (12) as you carefully install the Console Assembly onto the
mounting plate of Console Mast. Secure the console with four M5 x 10mm screws (124).

Be careful not to pinch any wires.

6.  Install the water bottle holder onto the handlebar in any position you like.

Assembly Instructions

 for

Xterra FS420e