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xTool D1 Pro

xTool D1 Pro

Settings for power and speed, the critical numbers that often vex us-

ers, are set automatically if the user chooses to use materials that have 

been tested by xTool engineers, such as 3mm Basswood Plywood, 

as shown under the Material field in FIG. 10. The user can easily 

choose to Score, Engrave, or Cut whatever is on the workspace, and 

the associated machine settings will change accordingly. This is a sig-

nificant advantage over competing machines.

The optional LightBurn software (https://lightburnsoftware.com/), 

available for a free 30-day trial, or at a cost of $60 for permanent use, 

provides extensive capabilities, and enables the D1 Pro to realize all 

of its potential. LightBurn, available for Mac, PC and Linux, also 

supports many more file formats than XCS. 

Laser Positioning

The D1 Pro now includes limit switches that contain the movement 

of the laser module within the frame (FIG. 11). This not only stops 

the module from hitting the frame rails, but provides more user con-

trol over workpiece placement. Should the laser head reach one of 

the frame boundaries it will stop and the limit switch will signal an 

alarm. In addition, and perhaps most importantly, the limit switches 

enable the use of absolute coordinates, and setting the home posi-

tion, wherein the user can use a laser bed grid system to accurately 

line-up workpieces.

The engraving area is 430mm x 390mm (17” x 15.4”), slightly small-

er than that of the original D1 due to the increased size of the 20W 

laser module.

FIG. 11. xTool uses an advanced design, long-lasting electronic limit 

switch, which is superior to a mechanical roller lever arm.

Air Assist

The laser head is now manufactured to be “air assist ready” (FIG. 

12). In recognition of the fact that air assist is an essential feature for 

laser cutting, providing cleaner finished material surfaces, and not 

just an optional add-on, the laser head has been engineered with a 

built-in nozzle adaptable to a provided air intake connector. The user 

need only connect plastic air feed tubing and a pump. xTool sells an 

optional Air Assist Set that provides all of the parts necessary for in-

stallation, although third-party solutions can also be used. The xTool 

air pump is distinguished by its quiet operation, which is a significant 

advantage, considering potentially long processing times. 

FIG. 12. The supplied air intake connector screws directly into a thread-

ed opening in the laser nozzle. 

Air assist not only provides a cleaner cut, but enables deeper and fast-

er cutting. Another advantage of air assist is to protect the surface of 

the laser lens and the light shield, blowing away smoke and air-borne 

debris. A cleaner lens performs more efficiently and extends the life 

of the laser head, and a cleaner light shield makes it easier to see the 

laser activity.

Rotary

The optional RA2 Pro Rotary Attachment, considered the most ver-

satile rotary device of its kind, enables engraving on a wide variety of 

cylindrical and round objects of various 

circumferences 

and lengths 

(FIG. 13). The unique design provides unprecedented flexibility in 

grasping and holding objects, with friction or clamp-style jaws, for 

precision engraving.

Summary of Contents for D1 Pro

Page 1: ...sor the xTool D1 provides one of the only complete laser engraving cutting workflow compo nent packages xTool sells the laser engraver the honeycomb work ing panel the enclosure additional risers the air assist set and the extension kit In addition it is the first to offer a spare parts kit as well as an Extra Care warranty option The only missing item is a camera which users may find unnecessary ...

Page 2: ...ering and attention to detail The as sembly process is clearly illustrated and can be completed in most circumstances in well under an hour Certain design and engineering details make the assembly process easier A nicely designed toolkit is provided along with color coded screws FIG 5 In addition to visually showing the screws in the manual the use of color paint further simplifies identification ...

Page 3: ...ers also need to be aware of the potential dangers associated with processing certain materials such as those containing PVC Polyvi nyl Chloride and vinyl If such materials are exposed to a laser they can release toxic chlorine gas which is very harmful to humans and corrosive to machine parts and the laser itself The use of such mate rials voids the machine warranty Included with the laser engrav...

Page 4: ...mats including NC BMP JPG PNG DXF and others meaning that it can process designs from a broad range of sources Included with the engraver is the free XCS xTool Creative Space software which provides a range of easy to use functions for pro cessing files created in design applications as well as creating origi nal constructs FIG 10 The software is particularly good at helping new users achieve succ...

Page 5: ...0W laser module FIG 11 xTool uses an advanced design long lasting electronic limit switch which is superior to a mechanical roller lever arm Air Assist The laser head is now manufactured to be air assist ready FIG 12 In recognition of the fact that air assist is an essential feature for laser cutting providing cleaner finished material surfaces and not just an optional add on the laser head has be...

Page 6: ...ser module Courtesy xTool FIG 14 The xTool enclosure completely surrounds the footprint of the D1 Pro confining the intensity of the laser light as well as smoke and airborne contaminants Courtesy xTool Maintenance Relatively little maintenance is required and consists of regularly applying the supplied grease to the slide bars every two weeks to two months depending on usage The user should ensur...

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