XTPRO 1501, Manual

Page 1: ...Computerized Embroidery Machine Controller...

Page 2: ......

Page 3: ...mbroidery Returning and Patching 19 2 5 Embroidery Operation 19 2 6 Thread Breakage Detection 19 2 7 Working Status 20 Chapter 3 U Disk Management 22 3 1 Select U Disk 22 3 2 Pattern Preview 24 3 3 Pa...

Page 4: ...s 37 5 1 Procedure for Setting General Parameters 38 5 2 Instruction on Some Functions within General Parameters 39 5 2 1 Cyclic Embroidery Function 39 5 2 2 Brake Adjustment A Must for New Machine 39...

Page 5: ...tion 62 8 1 Frame Selection 62 8 2 Clear XY Displacement 63 8 3 Positioning Idling 63 8 3 1 Low Speed Idling Forward 63 8 3 2 Low Speed Idling Backward 64 8 3 3 High Speed Idling Forward 64 8 3 4 Go t...

Page 6: ...ystem Appendix 2 Directions of U Disk Operation 91 Appendix 3 Automatic Position Limitation Function Instructions forApparel Embroidery 92 Appendix 4 A15 Controller Operation Quick Guide 98 There will...

Page 7: ...ch may cause trouble to the machine Attention Please abide all the warnings and safety requirements to ensure the security Attention LCD screen is fragile Do not use the hard or sharp item to click th...

Page 8: ...separated Never tie them together Attention All the cables should be well fixed Don t put any strength on cables Make sure each turning point of cable is well protected Add shelter pipes to increase...

Page 9: ...electronic standards 1 2 Main Features 1 User friendly Interface on Touching Panel The adoption of the touching panel technology offers user the delightful operation andeasy learning The beautiful sc...

Page 10: ...key to return the frame and continue embroidering 8 Brake Adjustment User can adjust the parameter of brake to let the main shaft stop at the correct position according to the characters of his own ma...

Page 11: ...epetition to generate a new pattern and save it to memory The newly generated pattern can be used for embroidering output or other operations 2 Compiling the Combined Pattern After setting the combine...

Page 12: ...r perform the color changing manually or letthe system do it automatically according to the preset order 1 3 Technical Specifications 1 Maximum number of patterns saved in memory 800 2 Memory capacity...

Page 13: ...s machine uses the touching panel as its input device In order to extend the service life of the panel and to maintain its performance please don t apply too much pressure on the screen during operati...

Page 14: ...ispulled out the USB disk may be damaged permanently 2 2 Instruction of the Main Interface No Icon Name Description Reference Page 1 Network Connection Failure Status Network Status disconnected conn...

Page 15: ...click this key for the operation of manual thread trimming including bobbin thread trimming Section2 3 Main Shaft Manual Adjustment After stop if the main shaft is not at the proper position press thi...

Page 16: ...or changing At this moment user needs to perform manual color changing to shift to the needed needle position and press the start key for embroidery Return Return to the previous interface Main Shaft...

Page 17: ...authority management touch screen calibration and time management Chapter 9 Manual Color changing When machine stops at correct position the operation is valid press it to enter manual color changing...

Page 18: ...e or make analog display of pattern Letter Pattern Letter pattern and its parameter setting Pattern Deletion Used to delete selected patterns Pattern Output Used to transfer memory patterns to USB dis...

Page 19: ...n Reference Page Next Enter the next operation interface No Icon Name Description Reference Page 12 Common Parameter Setting User can adjust these parameters to control the final embroidery effect of...

Page 20: ...lump Move Up Move up the color changing list in order to select the color lump to be set Insert Needle Bar Number Press this key and then press needle bar number to insert it to the current needle bar...

Page 21: ...terns User can input patternss through network or USB disk Only with successful registration displayed can it be possible to transmit patternss by network For U disk operation in pattern management in...

Page 22: ...frame center set by soft limitation 6 Set cyclic embroidery press to enter other function operation Press to enter parameter management interface Then press Embroidery Assistant Parameters and set cy...

Page 23: ...time to move the frame in the direction of the angle bisector isthe speed key for manual frame moving Press to shift between high speed and low speed 3 Clear the Frame Coordinates When the machine st...

Page 24: ...to enter idling interface where user canpress to return the frame to origin 7 Back to Stop Point Press in the main interface to enter idling interface where user canpress to return the frame to stop...

Page 25: ...ng press to start normal embroidery 2 5 Embroidery Operation When the machine stops press to start embroidery When the machine is embroidering press to stop embroidery 2 6 Thread Breakage Detection Ba...

Page 26: ...two can complement each other with their advantages which results in sensitive and stabilized detecting effect 2 7 Working Status There are three working statuses 1 Embroidery Ready Status preset para...

Page 27: ...embroidery confirmation status where user can press start keyagain to enter embroidery running status In embroidery confirmation status is displayed in the main interface press and then press to confi...

Page 28: ...can be read bythe system For data output patterns will be saved in the U disk as DSB format 3 1 Select U Disk Since the system supports several storage devices user need select the U disk for operatio...

Page 29: ...nt page number and total page number Back to Upper Level Return to upper level 3 Basic Pattern Data Display the basic data of current pattern 4 Pattern Preview Load the selected pattern Check its deta...

Page 30: ...preview Pattern files and directories are shown in figure in the list One page of the list contains 8 items If the amount of the object within the current directory is more than 8 the object list wil...

Page 31: ...the pattern For more information please refer to section 6 3 3 3 Pattern Input To input patterns within the U disk to the machine s memory user need select the pattern files to be inputted and then in...

Page 32: ...tory Double click the icon of the object directory to enter it and the system will load the itemlist of the directory and refresh the display interface 2 Return to Upper Level Press to return to the u...

Page 33: ...attern file and directory 1 Select objects to be deleted 2 Press to delete 3 System will ask user to confirm the deletion Note If the user wants to delete a directory the system will delete all the fi...

Page 34: ...nual of BECS A15 Computerized Control System 3 7 Create a New Directory in the Current Directory 1 Press 2 Input the new directory name 3 Press System will create the corresponding directory in the U...

Page 35: ...quently used parameters and color changing order in parameter setting interface and needle barcolor changing order setting interface Since this system supports multi task operation user can set and mo...

Page 36: ...setting the parameter is similar to each other This chapter will explain howto set the X Y Scale as an example and give the definitions of other parameters refer to 4 1 1 for setting method 4 1 1 Sett...

Page 37: ...dows for X Scale and Y Scale forusers to set respectively 2 Adjusting X Y Scales User can press number pad to modify the scaling rate at X direction press tocancel the las 3 Press to save the modifica...

Page 38: ...nd scaling prior to rotation When user has set the parameters Scale X Y and Rotate Angle the patterns will rotate first and then scale up down if rotation prior to scaling mode is selected Otherwise i...

Page 39: ...es is 2 The largest set value is 99 99 4 1 8 X Y Rep Interval The above picture has explained the meaning 4 2 Settings of Color changing Order 4 2 1 Color changing Interface No Icon Name Description 1...

Page 40: ...or Selection Area Select the color for the needle bar number to be set 5 Return Return to the previous operation interface Repetition Repeat color changing order Patch Embroidery Set the patch embroid...

Page 41: ...change a certain needle bar number press to move to theitem to be modified and then press the new needle bar number 5 To insert a new needle bar number press to move to the positon below the position...

Page 42: ...bar first and then select the color from the 45 default color lumps The corresponding color of the needle bar button will be refreshed 4 Press to save the settings and return to the color changing ord...

Page 43: ...Settings of Embroidery Parameters Parameters are grouped according to different functions see Appendix 1 Parameter List Press in the main interface and press for user or forspecialist to enter paramet...

Page 44: ...follow the guide ofthis section to set all parameters 1 Select Parameter Type User can use the keys at the bottom of the screen parameter type key and page key tolook for the parameter If you want to...

Page 45: ...r the front fabric again and at this time it s possible for user to replace the back one 5 2 2 Brake Adjustment A Must for New Machine This function is to adjust the control parameters for braking so...

Page 46: ...ry patterns management interface contains patterns image display area navigation and pagination area information area and management operation area The patterns image display area can show 8 patternss...

Page 47: ...ry and its parameters Delete Pattern Delete the selected pattern Pattern Output Save the memory pattern to U disk Home U Disk Management Press it to enter U disk management interface to make related o...

Page 48: ...g paragraphs for detailed explanation Press or to turn page and press to return to memory pattern management interface 6 2 Select Pattern for Embroidery 1 Press to enter memory pattern management inte...

Page 49: ...p Move the pattern upwards Single Step Display Draw the pattern by drawing single steps Scale up Enlarge the pattern in the preview area Scale down Reduce the pattern in the preview area Actual Displa...

Page 50: ...1 Press to enter memory pattern management interface 2 Select a pattern in the memory pattern image display area 3 Press to open memory pattern preview interface 4 Press to control the size of the pat...

Page 51: ...d Control System 45 4 System will display the window to Select U disk and press to make the selection 4 Input the pattern name saved in the U disk The system provides the minimum available pattern num...

Page 52: ...ement interface 2 Select a pattern in the memory pattern image display area 3 Press to enter memory operation selection interface 4 Click Copy Pattern to enter its operation interface The system will...

Page 53: ...trol System 47 6 To change the new pattern name click New Pattern name and input the newname in the pop up window 7 Press to copy the pattern and return to pattern operation selection interface Press...

Page 54: ...Press to quit the creating operation and return to patternoperation selection interface 6 7 Create High speed Pattern This function can be used to devide long stitch into short ones so as to prevent s...

Page 55: ...new pattern number and name instead of default ones 6 Press Divide Stitch to input the stitch number of the division position 7 Press to divide the pattern into two new patterns and return to pattern...

Page 56: ...ttern and return to pattern operation selection interface Press to quit the creating operation and return to patternoperation selection interface 6 10 Mosaic Pattern This operation is to combine two p...

Page 57: ...ern means a pattern group combined from several certain less than 99 memory patterns after setting their parameters The combined pattern is set as automaticcontinuous embroidery To embroider a combine...

Page 58: ...al amount of patterns 5 Set the parameters of the first pattern including pattern number scaling ratio rotating angle pattern direction and priority mode Please refer to Chapter 4 for details ofthe se...

Page 59: ...53 7 Press to enter the operation interface The system will hint user to input the new pattern number and the new pattern name 8 Press to save the combined pattern and return to pattern operation sel...

Page 60: ...ory pattern image display area 3 Press to enter memory operation selection interface 4 Press Satin Stitch Adjustment to enter the operation interface 5 User can press to input new pattern number and n...

Page 61: ...m can generate letter pattern based on the built in font libraries 7 1 Enter Main Interface for Letter Embroidery Press in the pattern management interface to enter the main interface for letter embro...

Page 62: ...em The upside of the window is the display area and the downside is the operation area Afterinputting the letter string press to save 7 3 Adjust Letter Pattern 1 Letter Pattern Adjustment Interface Th...

Page 63: ...cted Letters Letter String edit letter string Change Font change the font of selected letters Press this key to display a dialog box where user can select a desired font and confirm it Color changing...

Page 64: ...ring Press this key to displaythedensity dialog box where user can set stitch form increase or decrease density Stitch Form show hide the stitch form Hiding the stitch form can improveoperation speed...

Page 65: ...commended to be changed then press confirmation key to start saving Exit quit from Create Letter Pattern 4 Keys for Adjusting Whole Arrangement If you adjust the parameters for whole rank after the ed...

Page 66: ...arc Reduce Radian when user ranks the letters in arc this key can reduce the radian of the reference arc Clockwise Rotate rotate the whole letter string clockwise Letter Interval increase the interval...

Page 67: ...ontrol System 61 After saving system will return to the main interface for letter embroidery If there is no need to edit letter pattern press to quit and the following hint willbe displayed Press to s...

Page 68: ...sistant operations by pressing keys 8 1 Frame Selection User can press key to enter the interface for frame selection and position No Icon Name 1 Pattern Range Display 2 Frame Type Selection Position...

Page 69: ...press 2 System will set current X Y value to 0 User can check the current X Y value on the main interface 8 3 Positioning Idling This operation can only be undertaken under embroidery confirmation sta...

Page 70: ...ss 1 Press once to idle backward by one stitch 2 Hold pressing for 2s to idle backward continuously 8 3 3 High Speed Idling Forward 1 In the main interface press 2 Press to idle forward at high speed...

Page 71: ...ng machine maintenance information inquiry and system settings Press to enter the interface for other function where a list of function keys willbe displayed for user to operate by pressing The words...

Page 72: ...rol System In the above interface the statistic information is displayed in a chart If user need checkdetails of each pattern press to enter the corresponding interface Press to return to the interfac...

Page 73: ...sudden power off So after the installation or maintenance of machine it s necessary to set the frame origin 1 Press to enter the interface for other functions 2 Press to enter debugging interface 3 Se...

Page 74: ...English Turkish Spanish and so on 1 Press to enter the interface for other functions 2 Press to enter language interface Select the language you want and system will enter the main interface in the s...

Page 75: ...the operation Debugging function is to mainly used for testing maintenance and fault inspection of the machine which include the following function debugging items will be differentfor the different...

Page 76: ...correction Parameters Export Import Import machine parameters Export machine parameters Parameter Initialization 9 6 Date and Time In date and time interface user can check and modify the date and ti...

Page 77: ...crosses one by one During the process of correction a lot of crosses will appear on the screen User should press the center of them System receives the data of those points and saves them as standard...

Page 78: ...l of BECS A15 Computerized Control System Chapter 10 Online Update of Main Software Update Procedure 1 Hold pressing and power on 2 The screen will display the following interface where user should se...

Page 79: ...omputerized Control System 73 4 System will display the window to Select U Disk and select the target U disk 5 After entering the interface of the U disk select the program to be updated Chapter 10 On...

Page 80: ...of Main Software 74 Owner s Manual of BECS A15 Computerized Control System 6 Press to update 7 When finishing update system will automatically display a hint update completed ifno others please restar...

Page 81: ...ripheral Board Owner s Manual of BECS A15 Computerized Control System 75 Chapter 11 Update of Software in Peripheral Board Update Procedure 1 Press to enter the interface for other functions 2 Press t...

Page 82: ...of BECS A15 Computerized Control System 3 Select peripheral board management to enter the management interface whereuser should select peripheral board update 4 Press Chapter 11 Update of Software in...

Page 83: ...Owner s Manual of BECS A15 Computerized Control System 77 Chapter 11 Update of Software in Peripheral Board 5 Select the U disk 6 Select the program to be updated and press...

Page 84: ...78 Owner s Manual of BECS A15 Computerized Control System 7 when system hint successful update the update is completed Chapter 11 Update of Software in Peripheral Board...

Page 85: ...gin Yes No Yes B02 To Do Cyclic Emb No No Yes Whether to automatically repeat embroidering the design It often accompanies repetition or the special design C02 Sewing Empty Stitch No No Yes If Yes the...

Page 86: ...kage Detection Parameters B05 T B Detect Yes No Yes B11 Sti Not T B Detect 8 stitch 0 stitch 15 stitch B06 Stop machine after T B detect Yes No Yes B08 B Back Sti 0 stitch 0 stitch 7 stitch B09 Patch...

Page 87: ...machine using Dahao servo motor driver C75 X direction Frame Angle B 245 230 280 The same as above C76 Y direction Frame Angle A 245 230 280 The same as above C85 Y direction Frame Angle B 245 230 280...

Page 88: ...Jump Stitch Speed 500 400 750 common type machine 400 1100 high speed machine using Dahao servo motor driver Set the rotation speed for jump stitch C13 Set Run Speed 80 80 90 150 C12 Startup Stitches...

Page 89: ...Speed When Trimming 80 80 90 100 250 C20 Lock Stitch When Trim Yes No Yes D04 Speed after Trim Common 60 150 Out 80 No Cut 80 60 70 80 150 The parameter sets the rotation speed for lock stitch C11 Slo...

Page 90: ...e same as above C83 Cut keeper return angle 0 0 99 The same as above C84 Hold voltage adj 1 1 3 The same as above C85 Trim Machine Type 180 180 360 The same as above C91 hook distance adj 0 0 20 The s...

Page 91: ...umber of R Sequin No 1 4 1 2 4 Set the parameter base on sequin device 2 4 mean device number driven by one motor D55 Set 3MM of R Sequin One way 6 40 steps Double ways 6 40 steps D56 Set 4MM of R Seq...

Page 92: ...iven by one motor D62 Set 3MM of L Sequin One way 6 40 steps Double ways 6 40 steps D63 Set 4MM of L Sequin One way 6 40 steps Double ways 6 40 steps D64 Set 5MM of L Sequin One way 6 40 steps Double...

Page 93: ...ter D86 A Zig Emb Right On Off Yes Yes First Stitch No D87 A Zig Emb Left On Off Yes Yes Last Stitch No D88 A Zig Emb On Off Time 2 D90 A Zig Swing Angle 90 0 90 Generally please set it above 80 D91 A...

Page 94: ...adj 6 1 10 E1 DIP1 200 0 255 E2 DIP2 0 0 255 E3 DIP3 0 0 255 E4 DIP4 0 0 255 B02 Is use step frame driver param No No Yes E05 open laser light Yes No Yes E06 Oiling Interval sti 2000000 0 10 000 000 E...

Page 95: ...teway of machine when connected to PC GlassBead Parameters E80 Send beads angle for motor L 30 1 100 E81 Recv beads angle for motor L 50 1 50 E82 Angle for L clip motor 30 1 50 E83 Adj speed of L soee...

Page 96: ...me of Parameter Default Value Range of Value Remarks add power motor E95 Time para for R bead 24 1 50 E96 Time para for R sequin 15 1 50 E97 Count of R bead motor None None Yes E98 All head change bea...

Page 97: ...format DOS 8 3 mode 8 digit prefix is viewable suffix is 3 digits For instance DST will be displayed as 1 DST 6 Support file name in Chinese Support 7 Sub directory operation Support 8 Sub directory l...

Page 98: ...frame by setting the distance from the center of the frame to the origin that is X Y position limitation optical coupler and the actual frame size unit mm If embroidery is to be done beyond such rang...

Page 99: ...Embroidery Owner s Manual of BECS A15 Computerized Control System 93 2 Clear XY Displacement In the main interface press key to clear the XY displacement displayed here 3 Manual Frame moving In the m...

Page 100: ...ter with the needle hole 4 Set Frame Center and Size In the main interface check the coordinates of XY which is the position of frame center Press key to enter the interface for frame selection and po...

Page 101: ...coupler Y direction center means the distance at Y direction between the frame center and Y direction position limitation optical coupler X direction frame size means the embroidery range of the frame...

Page 102: ...arel Embroidery 96 Owner s Manual of BECS A15 Computerized Control System C Cancel Position Limitation Set Frame Selection as No Frame the position limitation function will be canceledand the software...

Page 103: ...CS A15 Computerized Control System 97 D Common Frame Size Unit mm Frame 1 Frame 2 Size 550 375 Size 290 290 Embroidery Range 430 260 Embroidery Range 230 230 Frame 3 Frame 4 Size 200 Size 150 Embroide...

Page 104: ...ion angle X Y scaling prioritysetting etc Color changing Sequence Setting repeat appliqu needle bar color setting etc C Modify Embroidery Parameters A01 A08 click to set D Under this Interface set col...

Page 105: ...n Instructions for Apparel Embroidery If user after releasing embroidery confirmation wants to embroidery the pattern again user need operate from step B Select Pattern for Embroidery again 98 Owner s...

Page 106: ...Speed 1 click once to return by 1 stitch 2 hold pressing for 2s to return continually 2 Empty Feed and Advance at low Speed 1 click once to advance by 1 stitch 2 hold pressing for 2s to advance conti...

Page 107: ...Owner s Manual of BECS A15 Computerized Control System 99...