Xtracycle EdgeRunner Classic Assembly Manual Download

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Unboxing the EdgeRunner

tep 1

• Open the box

• Remove the accessory box from the back of the bike.

• Lift the bike out (team lift recommended) and set it

upright on the floor.

• Pull the seatpost out from the sizing kit, grease the

seat tube and insert the seatpost to the minimum

insert line. Torque the seatpost collar bolt to 5nM.

• Fold the corner of the cardboard block closest to the

seat post back and out of the way, to make room for

the clamp.

• Lift the bike into the stand (team lift recommended)

and clamp it by the seat post.

Summary of Contents for EdgeRunner Classic

Page 1: ...EdgeRunner Swoop C lassic A SSEMBLY M ANUAL Rev 1A ...

Page 4: ... floor Pull the seatpost out from the sizing kit grease the seat tube and insert the seatpost to the minimum insert line Torque the seatpost collar bolt to 5nM 1A Fold the corner of the cardboard block closest to the seat post back and out of the way to make room for the clamp Lift the bike into the stand team lift recommended and clamp it by the seat post 1B ...

Page 5: ...the front wheel and the handlebars are attached to the thick protective cardboard front wheel block Remove the bars first and zip tie them to the top tube to avoid damaging the hoses or derailleur cables Then remove the block and front wheel Starting from the back of the bike remove the packaging 3 2B Remove the Packaging step 3 ...

Page 7: ...stall the Headset Stem step 5 Slide on the upper bearing top race split bushing bearing cap spacers and the stem 5A Install the stem cap and bolt to hold things in place but do not adjust at this point 5B ...

Page 8: ...he bars will lie parallel to the ground Torque the stem faceplate bolts to 6nM Angle the shifter brake lever down 45 degrees 6 Adjust the Headset step 7 Tension the headset bolt to adjust the headset You may now release the zip tie or toe strap that was holding the fork 7A Tighten the stem clamp bolts to 6nM to lock in the adjustment 7B ...

Page 9: ...rs bolt the brake to the fork per the included shimano instructions but do not torque it down yet 8 Install the Rotor step 9 The 180mm front rotor is in the accessory box at tach it to the front wheel this requires a 16 notch external bottom bracket tool to tighten the center lock nut 9 ...

Page 10: ...secure the thru axle 10A Now adjust the front brake 10B step 11 11 Install Front Wheel Adjust Brakes Adjust the Rear Brake step 12 12 Adjust the Derailleurs Pro tip If you are installing U Tubes now is a good time to do it refer to the U Tube documentation found on the Xtracycle Support page for details ...

Page 11: ...erted into the uprights and the Rack Locks should be pushed all the way down on the uprights and the outer clamp should fully cover the inner collar Torque all bolts to 5nM 13 step 14 14 Check Tailpiece Bolts Make sure the tailpiece bolts are tight use a wrench on the back ing nut to keep it from spinning Torque to 6nm ...

Page 13: ...talling the four long bolts and nylock nuts provided into the empty bosses on the V Rack two in the front and two in the rear Note The larger thicker washer goes between the deck and the V Rack 16 Note If you are having a hard time aligning the holes in the deck to the holes in the rack bosses loosen the WeddingRings so that you can move the V Racks slightly ...

Page 14: ...Rings and tighten them to a more harmonious union take out the slack then add a full turn for ten sion 17 Adjust the WeddingRings step 17 step 18 18a Install Handlebar Stabilizer Use pliers to thread the spring Install protective cover over stabilizer spring 18b ...

Page 15: ...et Note that the nut will fit into a hexagonal pocket on one side of the bracket so you won t need to hold it by hand wrench Hold the back of the light and pull forwards on the clear plastic tab to remove the light s cover Install the provided batteries then reinstall the bracket with the black bolt and nut Skip to step 21 if your model didn t come with a front light ...

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