Xtracycle EdgeRunner Classic Assembly Manual Download | Manualshive

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Install the Headset & Stem

s

tep 5

Slide on the upper bearing, top race, split bushing, bearing cap, spacers, and the stem.

5A

Install the stem cap and bolt to hold things in place,

but do not adjust at this point.

5B

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Summary of Contents for EdgeRunner Classic

Page 1: ...EdgeRunner Swoop C lassic A SSEMBLY M ANUAL Rev 1A ...

Page 2: ...etimes fiddling with the B tension screw can raise the derailleur slightly 2 Asymmetrical rear wheel dish We redesigned our dropouts to create better chain derailleur tire clearance which shifted the rear axle toward the drive side The rear wheel is then dished back toward the non drive side The result is a stronger load bearing wheel that keeps the derailleur and chain clear of the tire 3 We like...

Page 3: ...ers handlebar stabilizer remaining deck bolts for standard install and front brake rotor 2 Smaller Box with Sizing Kit Will include an Xtracycle seatpost and a stem May include Xtra cycle Kickback 3 Herrmans lightset Xtracycle bags or WheelSkirts and other accessories you ve ordered NOTE To assemble an EdgeRunner you ll need two boxes One very large one containing the bike and another that will in...

Page 4: ... floor Pull the seatpost out from the sizing kit grease the seat tube and insert the seatpost to the minimum insert line Torque the seatpost collar bolt to 5nM 1A Fold the corner of the cardboard block closest to the seat post back and out of the way to make room for the clamp Lift the bike into the stand team lift recommended and clamp it by the seat post 1B ...

Page 5: ...the front wheel and the handlebars are attached to the thick protective cardboard front wheel block Remove the bars first and zip tie them to the top tube to avoid damaging the hoses or derailleur cables Then remove the block and front wheel Starting from the back of the bike remove the packaging 3 2B Remove the Packaging step 3 ...

Page 6: ...all this first then the lower bearing the lower bearing is larger than the upper Grease liberally 4B Slide the steerer tube up through the headtube taking care to make sure the hoses and housing are routed correctly 4C Pro tip Zip tie or toe strap the fork to the down tube to assist during stem headset assem bly Note The cable housing and hoses are routed past the head tube on the same side as the...

Page 7: ...stall the Headset Stem step 5 Slide on the upper bearing top race split bushing bearing cap spacers and the stem 5A Install the stem cap and bolt to hold things in place but do not adjust at this point 5B ...

Page 8: ...he bars will lie parallel to the ground Torque the stem faceplate bolts to 6nM Angle the shifter brake lever down 45 degrees 6 Adjust the Headset step 7 Tension the headset bolt to adjust the headset You may now release the zip tie or toe strap that was holding the fork 7A Tighten the stem clamp bolts to 6nM to lock in the adjustment 7B ...

Page 9: ...rs bolt the brake to the fork per the included shimano instructions but do not torque it down yet 8 Install the Rotor step 9 The 180mm front rotor is in the accessory box at tach it to the front wheel this requires a 16 notch external bottom bracket tool to tighten the center lock nut 9 ...

Page 10: ...secure the thru axle 10A Now adjust the front brake 10B step 11 11 Install Front Wheel Adjust Brakes Adjust the Rear Brake step 12 12 Adjust the Derailleurs Pro tip If you are installing U Tubes now is a good time to do it refer to the U Tube documentation found on the Xtracycle Support page for details ...

Page 11: ...erted into the uprights and the Rack Locks should be pushed all the way down on the uprights and the outer clamp should fully cover the inner collar Torque all bolts to 5nM 13 step 14 14 Check Tailpiece Bolts Make sure the tailpiece bolts are tight use a wrench on the back ing nut to keep it from spinning Torque to 6nm ...

Page 12: ...ck and V Racks 15a Installing the WheelSkirts step 15 On the lower straps make sure not to wrap straps around the derailleur cable Note If you are installing a Hooptie now is a great time to do it You may need to loosen the WeddingRings that connect the seat stays to the racks Pro Tip If you are installing bags the WheelSkirts are not necessary This is the right time to install Xtracycle bags 15b ...

Page 13: ...talling the four long bolts and nylock nuts provided into the empty bosses on the V Rack two in the front and two in the rear Note The larger thicker washer goes between the deck and the V Rack 16 Note If you are having a hard time aligning the holes in the deck to the holes in the rack bosses loosen the WeddingRings so that you can move the V Racks slightly ...

Page 14: ...Rings and tighten them to a more harmonious union take out the slack then add a full turn for ten sion 17 Adjust the WeddingRings step 17 step 18 18a Install Handlebar Stabilizer Use pliers to thread the spring Install protective cover over stabilizer spring 18b ...

Page 15: ...et Note that the nut will fit into a hexagonal pocket on one side of the bracket so you won t need to hold it by hand wrench Hold the back of the light and pull forwards on the clear plastic tab to remove the light s cover Install the provided batteries then reinstall the bracket with the black bolt and nut Skip to step 21 if your model didn t come with a front light ...

Page 16: ...d enough that the light will stay in place if the front end of the bike is bounced on the ground Note It is possible to flip the stem s faceplate to lift the light above cargo on the PorterRack 20b Install the Front Light Cont d step 20 Cont d step 21 Pedals Seat and Air Install the pedals drop the bike out of the stand install the seat and adjust the seat height air up the tires and take the bike...

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