Xtracycle RFA Sport Assembly Manual Download

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Your e-bike will have pre-installed all bicycle components other than those listed below, and all Bosch

components including battery.

The following items will be included in the box and will not be installed on the e-bike: pedals, headset,

headset spacers, seatpost, stem, handlebars (with brake levers, shifters already mounted), Bosch

Purion display, front brake caliper, chain, handlebar stabilizer, fork, front wheel, front brake rotor, front

and rear e-bike specific lights, reflectors, and any additional ordered accessories.

This guide is designed to help you assemble an Xtracycle RFA in Sport mode as

efficiently as possible. Please follow the assembly instructions in order. While

thorough, this guide is not exhaustive–you should already be familiar with all

component installation and adjustment procedures.

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Summary of Contents for RFA Sport

Page 1: ...RFA Sport Assembly Guide ...

Page 3: ... Lift RFA out of the box and mount in bike stand Remove front wheel Unclip handlebars and use a zip tie to hang them out of the way Remove all protective packaging Open small parts box and set aside Remove seat post from fit kit Apply grease to seat post and install into seat tube 1a 1c 1d 1b Unboxing the RFA ...

Page 4: ...rts box Slide dust seal onto front fork crown race Grease the steer tube and insert up through the head tube The larger of the two headset bearing retainers goes on the crown race and the smaller goes on the top bearing cup Grease both bearing retainers 2a 2c 2b ...

Page 5: ...rque all stem bolts and handlebar controlls to 6Nm Build up the headset stack using the spacers Install stem and top cap with M6 bolt and tighten until you ve removed all end play in the headset 3c 3a 3b Install headlight with Allen key and 8mm open end wrench 3d Assembling Headset and Installing Stem Handlebar Headlight ...

Page 6: ...lowing the included instructions Install protective cover over stabilizer spring Be sure to tighten the fork bolt to prevent slippage when turning the wheel sharply 4a 4c 4b 4d Mount Purion display to the left side of the handlebars right of the brake lever Be sure to position the display so it is visible from the seated position Secure with a 3mm allen wrench ...

Page 8: ...osition is for Sport mode only Feed excess cabling into the drive housing and coil and zip tie as needed Remount rear wheel Position sensor magnet on spoke opposite air valve and align with the sensor Apply blue Loctite or comparable threadlocker and secure with a Phillips head screwdriver 6a 6b Mounting the Speed Sensor ...

Page 9: ...g the Rear Wheel Chain Locate the chain in the small parts box Remove 11 links from chain Note each pin is a link Feed chain through the derailleur 7a 7b Reconnect the chain with the quick link 7c Engage the clutch 7d ...

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