Xtracycle Swoop 4ST1000, Assembly Manual

Page 1: ...Swoop assembly Manual...

Page 2: ...2 Tools needed 3 mm Allen wrench 4 mm Allen wrench 5 mm Allen wrench 6 mm Allen wrench Snippers scissors 10 mm socket wrench Pedal wrench or 15 mm wrench Bicycle grease assembling the swoop...

Page 3: ...3 Look over the box for signs of shipping damage If damage is present please take pictures in case a shipping damage report needs to be filed open the bike box...

Page 4: ...ers in a secure place since they might be needed in case somethig happens to your bike or you lose your Shimano key The serial number is the number under the bar code next to Frame No For the Swoop th...

Page 5: ...5 Open the box...

Page 6: ...6 Inspect the contents and look again for any signs of shipping damage...

Page 7: ...7 Remove and set aside the small parts box the KickBack 3 the wheel fender the u tubes and the seat with post...

Page 8: ...8 With a friend lift the bike out of the box and set it on your work surface Or place in a stand if you have access to one...

Page 9: ...9 Charge the battery Remove the battery keys secured to the handlebars...

Page 10: ...10 Unlock your battery and remove it by rotating it away from the bike...

Page 11: ...11 Find the battery charger and domestic power cable in the small parts box Locate the charging port on the drive side of the battery Pull back the rubber cover and plug in the charging cable...

Page 12: ...Make sure the charge indicator lights begin to blink green A full charge will take a few hours but you will be able to use the battery with a partial charge by the time you are done setting up your bi...

Page 13: ...13 Remove the KickBack3 packaging and locate the included hardware kit consisting of two U bolts a rectangular mounting plate four M6 washers nuts and an M5 set screw install the kickback 3...

Page 14: ...14 Under your bike find the kickstand mounting shelf and the threaded set screw hole...

Page 15: ...15 Rest the back of the kickstand mounting plate on the mounting shelf and use a 3 mm Allen wrench to thread the M5 set screw in order to hold the kickstand in place...

Page 16: ...6 Install the first U bolt on the drive side of the bike Fit an M6 washer and nut onto the forward threads until just finger tight Place a nut on the other end of the U bolt and secure to finger tight...

Page 17: ...second U Bolt on the non drive side and position the small mounting mounting plate in place on the forward threads Secure it with an M6 washer and nut Secure the other end of the U bolt with the rema...

Page 18: ...18 Go back to all four nuts and tighten everything with the 10 mm socket tool Just to recap the two forward M6 nuts get washer where as the rear two are just the M6 nyloc nuts...

Page 19: ...19 Install the front fender wheel Carefully lift the front of the bike and deploy the kickstand You may want to add something weighted to the rear rack to keep the bike from tipping forward...

Page 20: ...20 Remove the packaging around the fork and fender Remove the thru axel with a 6 mm Allen wrench...

Page 21: ...21 Your fender hardware is already installed in the fork and downtube With a 4mm hex wrench and 10mm box wrench you ll need to remove the M6 nyloc nut and L bracket...

Page 22: ...front fender into position by hanging the mounting tab from the M6 x 50 mm bolt followed by the L bracket M6 washer holding it in place with the M6 nyloc nut Keep secure though you will tighten this...

Page 23: ...23 Usa a 4 mm Allen wrench to attach the outer support arms of the fender to the lower fork mounting points with the two M5 bolts...

Page 24: ...24 Remove the packaging from the front wheel...

Page 25: ...25 Be aware of the drive side hub cap as it sometimes sticks to the protective packaging shield If the hub cap is stuck to the shield remove it and snap it back into place on the wheel hub...

Page 26: ...26 Remove the disc brake pad spacer...

Page 27: ...27 Rotate your front wheel into position Be mindful to seat the disc brake rotor neatly between the brake pads...

Page 28: ...28 Re insert your thru axel and tighten with a 6 mm Allen wrench...

Page 29: ...29 Returning to the fender tighten the upper bolt with a 4 mm Allen wrench and an 8 mm socket tool...

Page 30: ...30 Before you mount the light to the fender make sure to flip rotate the piece of the light mount that attaches to the fender hole This photo has the correct orientation installing front light...

Page 31: ...31 Insert the M6 bolt through the forward most hole on the fender to attach the front light Using an M6 nyloc nut and a 5mm Allen wrench secure the light to the fender...

Page 32: ...32 Once the light is secure you re going to connect the spade connectors from fender to light red to black black to black with gray stripe...

Page 33: ...33 Now you ll need to connect the light wires from the frame to the fender red to red and black to black...

Page 34: ...34 Adjust your light position angle that fits your riding needs best and secure each mount joint with a 4mm Allen...

Page 35: ...nd remove the cardboard spacer from fork steerer Install your stem with your handlebars forward and the shifter on the drive side right side when seated of the bike Thread your top cap and secure unti...

Page 36: ...36 Align your handlebars with your front wheel Re tighten the two stem bolts and the top cap bolt and replace the rubber plug...

Page 37: ...se a 4 mm Allen to loosen the faceplate on the front of your stem and center the registration marks and angle the bars in a vertical position that is most comfortable for you Then retighten the facepl...

Page 38: ...38 Use a 3 mm Allen wrench to loosen the paddle grips Reposition them so they are level with the ground Then retighten them...

Page 39: ...39 Use the provided Shimano lead connector tool from the small parts box to insert the display cable into the small port under the display You should feel a securing click when the connection is made...

Page 40: ...40 Apply a small amount of grease to the threads on each pedal marked L non drive side and R drive side install the pedals...

Page 41: ...into the crank arm Once initially threaded you can backpedal while holding the pedal bolt in place The left pedal has a reverse thread so you will need to turn the pedal bolt counter clockwise to tig...

Page 42: ...42 Apply a modest amount of grease to the inside of the seat tube install the seat...

Page 43: ...43 Lower your seatpost into your desired position and tighten the collar with a 5 mm Allen wrench...

Page 44: ...44 Locate your stabilizer spring from the small parts box and loop one side through the L bracket on the fork installing the stabilizer spring...

Page 45: ...45 Use an Allen wrench or screwdriver to pull the other end through the eye bolt Push up on the spring to fully seat the StabilizerSpring...

Page 46: ...46 Slide the spring sleeve over the StabilizerSpring...

Page 47: ...nsertion end Rear insertion end Before installing the U Tubes please note that the rear insertion end on each U Tube is slightly longer than the insertion end on the front end of the U Tube install th...

Page 48: ...ed in the wide setting shown on the left side of the bike pictured below or the narrow setting shown on the right side In the wide setting the U tubes will extend 6 out from the frame In the narrow se...

Page 49: ...h the width setting on your U Tubes to narrow or wide Press the spring pin button in and push or pull the spring pin elbow on the inside of the U Tube until the button pops through the width setting h...

Page 50: ...50 The U tubes should easily slide into the mounting holes But it is possible an adjustment will be needed if the fit the alignment is not perfect If no adjustment is needed skip to step 56...

Page 51: ...51 If your U tubes do not seem to easily slide into the frame you will need to loosen the tailpiece on the back end of the bike in order to acquire additional tolerance This is the tail piece...

Page 52: ...52 Four bolts secure the tailpiece in place Loosen these four bolts using a 10 mm wrench and a 5 mm Allen wrench...

Page 53: ...53 Push or pull the tailpiece into a place to where you can easily insert the U tube Do not tighten the tailpiece yet...

Page 54: ...in on the spring pin button so that the button slides into the frame as well Insert the U tube far enough for the spring pin to pop out into the hole on the bike frame Optional You can apply grease t...

Page 55: ...55 Insert the remaining U Tube on the other side of the frame If you loosened the tailpiece to install the U tubes tighten the tailpiece into place...

Page 56: ...56 Tie down the two hook loop straps on the bottom of the FreeLoader Too bags to the bike frame complete the assembly...

Page 57: ...57 Replace your battery by rotating it back into place from the front of the bike until it clicks into place...

Page 58: ...58 Congratulations your Swoop assembly is complete and you are now ready to ride...

Page 59: ...Looking to install additional accessories Please refer to the following page on the Xtracycle wesbite for links to additional installation manuals https www xtracycle com product manuals...

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