Xtracycle SWOOP, Assembly Manual

Page 1: ...Swoop assembly Manual ...

Page 2: ...ode show here is for a Stoker The key number is the number under the bar code next to Key No 01 Open the bike box Look over the box for signs of shipping damage If damage is present please take pictures in case a shipping damage report needs to be filed Assembling the xtracycle swoop 2 Tools needed 3 mm Allen wrench 4 mm Allen wrench 5 mm Allen wrench 6 mm Allen wrench Snippers scissors 10 mm sock...

Page 3: ... Inspect the contents and look again for any signs of shipping damage 06 Remove and set aside the small parts box the KickBack 3 and the seat with post 07 Cut the string attaching the rear of the bike to the end of the box ...

Page 4: ...ecured to the handlebars 11 Unlock your battery and remove it by rotating it away from the bike 08 With a friend lift the bike out of the box and set it on your work surface 09 Remove the zip ties holding the front wheel to the frame and set it aside ...

Page 5: ...al charge by the time you are done setting up your bike Please note It is also possible to charge the battery while it is installed on the bike but for the initial assembly you will need the extra room Also note that the battery will not supply power while it is charging 14 Install the KickBack 3 Remove the KickBack3 packaging and locate the included hardware kit consisting of two U bolts a rectan...

Page 6: ...t evenly 18 Place the second U Bolt on the non drive side and position the small mounting mounting plate in place on the forward threads Secure it with an M6 washer and nut Secure the other end of the U bolt with the remaining M6 washer and nut 19 Go back to all four nuts and tighten everything with the 10 mm socket tool 16 Rest the back of the kickstand mounting plate on the mounting shelf and us...

Page 7: ...rench 22 From the smal parts box locate the fender mount L bracket M6 x 50 mm bolt two M6 washers M6 nyloc nut and two M5 bolts 23 Insert the M6 x 50 mm bolt and one M6 washer in the upper fork hole 20 Install the front fender wheel Carefully lift the front of the bike and deploy the kickstand ...

Page 8: ... points with the two M5 bolts 26 Remove the packaging from the front wheel 27 Remove the disc brake pad spacer 24 Bring the front fender into position by hanging the mounting tab from the M6 x 50 mm bolt and holding it in place with the L bracket M6 washer M6 nyloc nut You will tighten this in a moment ...

Page 9: ...r mounted headlight is secured with an M6 nut M6 bolt flat washer and spider washer Slide the nut into the slot on the front of the mounting arm of the headlight 29 Re insert your thru axel and tighten with a 6 mm Allen wrench 28 Rotate your front wheel into position Be mindful to seat the disc brake rotor neatly between the brake pads ...

Page 10: ... the leads at the top of the fork by matching black to black and red to red 33 Use a 5 mm Allen wrench to thread the bolt into the nut through the light mounting arm 32 Place the flat washer over the M6 bolt and insert the bolt through the light mounting tab on the fender Then place the spider washer on the bolt ...

Page 11: ...n wrench to remove the bolt and top cap 38 Remove the spacers and the handlebar stem 39 Restack the four spacers and stem so the stem is in the top position 36 Set up the handlebars Use a 4 mm Allen wrench to loosen the two bolts holding your handlebar stem in place ...

Page 12: ... the paddle grips Reposition them so they are level with the ground Then retighten them 42 Use a 4 mm Allen wrench to loosen the faceplate on the front of the stem and center the positioning target Then retighten the faceplate 40 Replace the top cap and bolt and tighten with the 5 mm Allen wrench Replace the rubber plug ...

Page 13: ...eaded you can backpedal while holding the pedal bolt in place The left pedal has a reverse thread so you will need to turn the pedal bolt counter clockwise to tighten it Use a 15 mm pedal wrench to tighten the pedals 46 Install the seat Apply a modest amount of grease to the inside of the seat tube 47 Lower your seatpost into your desired position and tighten the collar with a 5 mm Allen wrench ...

Page 14: ... the downtube Tighten with a 8 mm wrench adjusting the eye bolt so it is aligned perpendicular to the bike 51 Hook the StabilizerSpring to the L bracket on the fork 48 Intsall the StabilizerSpring Locate the following hardware in the small parts box eyebolt flange nut StabilizerSpring and spring sleeve ...

Page 15: ...de setting shown on the left side of the bike pictured below or the narrow setting shown on the right side In the wide setting the U tubes will extend 6 out from the frame In the narrow setting they will extend 5 25 out from the frame 54 Install the U Tubes Before installing the U Tubes please note that the rear insertion end on each U Tube is slightly longer than the insertion end on the front en...

Page 16: ...button in and push or pull the spring pin elbow on the inside of the U Tube until the button pops through the width setting hole you desire Needlenose pliers might be needed to help with this Narrow setting hole Wide setting hole 58 Four bolts secure the tailpiece in place Loosen these four bolts using a 10 mm wrench and a 5 mm Allen wrench 57 If your U tubes do not seem to easily slide into the f...

Page 17: ... out into the hole on the bike frame Optional You can apply grease to the portion of the U tube being inserted 59 Push or pull the tailpiece into a place to where you can easily insert the U tube Do not tighten the tailpiece yet 62 If you loosened the tailpiece to install the U tubes tighten the tailpiece into place 61 Insert the remaining U Tube on the other side of the frame ...

Page 18: ...otecting covers over the headlight wires 66 Replace your battery by rotating it back into place from the front of the bike until it clicks into place 65 Use the Shimano lead connector tool from the small parts box to insert the display cable into the small port under the display You should feel a securing click when the connection is made ...

Page 19: ...r Swoop assembly is complete and you are now ready to ride Looking to install additional accessories Please refer to the following page on the Xtracycle wesbite for links to additional installation manuals https www xtracycle com product manuals ...

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