XtraVac VT300, Operations & Parts Manual

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Page 2: ... the machine after your work is finished Never leave a running machine unattended Always disconnect and wait until the machine has cooled before doing any maintenance Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed the time limi...

Page 3: ...acking 1 2 Precautions before and after machine starting Chapter 2 Overall description of the machine 2 1 Features of the machine 2 2 Function of the machine 2 3 Product proper for this machine 2 4 Usage life of the machine 2 5 Specification of the machine Chapter 3 Function description of the buttons on the panel Chapter 4 Instructions of operation maintenance 4 1 Operation sequence 4 2 Maintenan...

Page 4: ...ent 10 A Frequency 50 60 Hz Phase 1ψ 1 1 1 2 Installation requirement 1 1 1 2 1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The g...

Page 5: ...XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 4 ...

Page 6: ... 1 2 2 Either by lifting or by handling it s necessary to check the balance carefully in advance 1 1 2 3 The work of lifting or by handling should be carried out by means of qualified operator 1 1 2 4 During machine handling any people or car is not allowed to approach the surrounding of the machine 1 1 2 5 During handling notice that whether there is any person or barrier on the handling path and...

Page 7: ...s correct 1 2 1 3 Confirm that whether the electric power and its rating is sufficient 1 2 1 4 Check that whether all the safety related devices are normal and notice that whether anyone within the danger zone 1 2 1 5 Visual check that whether all mechanical and electric parts are normal and also notice that whether the surrounding environment is clean 1 2 1 6 Sequences of power on 1 2 1 6 1 Turn ...

Page 8: ... 3 Variable speed control system permits speed change as desired to suit various products 2 1 4 Easy to operate minimum trouble and allows for continuous 24 hours operation 2 1 5 It is adequate for food industry factory 2 2 Function of the machine 2 2 1 Repeat tumbling mixing product with sauce completely enhancing the tenderness of product 2 2 2 For shortening pickling time while upgrading produc...

Page 9: ...Vac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 8 2 5 Specification of the machine Type XtraVac VT300 Machine dimension 1180 X 923 X 1320 mm Maximum Capacity 180 L Machine Weight 360 kg ...

Page 10: ...116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 9 Chapter 3 Function description of the pushbuttons on the panel Inside the machine cabinet On the machine front panel S A A Power light I RPM meter B Massage Time J RPM Adjust C Resting Time K start D Total Time L Auto Manual E Switch M Loading F Vacuum meter ...

Page 11: ...erent products 3 5 R P M meter Display the present rotating speed of the Reduction device motor 3 6 R P M Adjust For adjusting the rotating speed of the Reduction device motor 3 7 Loading stop unloading switch control the tub revolving direction 3 8 Manu Auto exchanging switch Exchanging the machine running way Manu or auto 3 9 Vacuum meter Display the present pressure of the inside tub adjustable...

Page 12: ...r 1 800 728 2999 Sales XtraVac com 11 3 11 Press SET button to 1 P to adjust vacuum level It has to be mark No Description No Description 1 Analog output indicator 5 SV setup item display 2 Digital output 1 indicator 6 UP key 3 Digital output 2 indicator 7 SET key 4 Pressure parameter display 8 DOWN key DPA KPA SET ANALOG OUT 1 OUT 2 1 2 3 4 5 6 7 8 ...

Page 13: ...o position and the tumbler starts running Rotating speed is controlled by R P M adjusted controller Page8 J 4 1 3 Unloading sequence After rotating of the tub Turn the semi auto switch to manual position open the air tightness cover Page15 41 and turn the Loading Stop Unloading switch Page8 L to Unloading position Page8 M for the product unloading 4 1 4 Before next feeding please turn the Manual A...

Page 14: ...e vacuum tube each week If there is defect please replace it immediately 4 2 6 Vacuum oil replacement 4 2 3 1 Recommended vacuum oil BP Engergol RC100 Esso Nuto H100 Mobil Rarus 427 4 2 3 2 Drain the oil completely before filling new oil 4 2 3 3 Oil capacity should be kept at least two thirds of total amount 4 2 4 Change the oil of the vacuum pump for every 120 hours Also check the oil level from ...

Page 15: ... 2999 Sales XtraVac com 14 Chapter 5 Related environment and accessories of the machine 5 1 Accessory 5 1 1 Standard accessory 5 1 1 1 Cover gasket 1250mm 5 1 1 2 O Ring L 8 O Ring M 6 O Ring S 4 5 2 Noise level 70 dB A 5 3 Storage condition 5 3 1 Temperature 0 45 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 5 40 5 4 2 Humidity 20 95 RH ...

Page 16: ...Vacuum Tumbling Machine is set inside the cold storage please move the vacuum pump outside the cold storage and connect the tumbling with vacuum pipe Trouble Shooting for Situation Reason Measure Insufficient Vacuum 1 Vacuum Oil is not enough 2 Oil quality becomes worse 3 Water comes into the Vacuum Pump 4 Air leakage comes from the Tank Cover 5 Air leakage comes from the tubes Fill it Replace it ...

Page 17: ...XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 16 ...

Page 18: ...XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 17 ...

Page 19: ...ain XVT77353 34 O ring L XVT77399 11 Left cover XVT77354 35 Inner bushing XVT77400 12 Gear wheel XVT77355 36 O ring M XVT77398 13 Bearing XVT77356 37 Air exhaust tube cover XVT77246 14 Left cover XVT77357 40 Cover gasket XVT77335 15 Right cover XVT77358 41 Air tightness cover XVT77401 16 Limit switch XVT456311 42 Relay XVT466708 17 O ring L XVT77399 43 Timer XVT91729 18 Outer bushing XVT77373 44 T...

Page 20: ... O L relay XVT77535 67 Door latch XVT466936 54 Front Panel XVT77441 68 Ball Valve XVT77448 55 PC board XVT77402 69 Fixing bead XVT77449 56 Rheostat XVT77442 57 Power light XVT77443 58 Massage Time XVT77434 59 Resting Time XVT77434 60 Total Time XVT77434 61 Switch XVT464560 62 Vacuum meter XVT466822 63 RPM meter XVT77444 64 RPM Adjust XVT77442 65 Chain link XVT77446 66 Foot stand XVT77447 ...

Page 21: ...XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 20 ...

Page 22: ...XtraVac VT300 Vacuum Tumbler Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 21 ...

Page 23: ...13 VR12 VR11 TH RY MC 4A 1 FUSE 2 5 8 TR2 7 TR3 4 1 1 1 1 1 1 1 R1 PR 14 5 R4 TR2 TR2 TR4 TR4 TR1 13 12 TR3 TR1 R3 9 R4 5 5 LS 11 4 20 14 6 5 10 21 11 1 1 1 1 13 R5 PB3 PB2 19 4 3 TH RY PB1 TR3 MC TR1 R5 TR2 SV R4 TR4 R2 R3 RL R1 R2 3 2 1 VR2 VR1 1 2 3 rpm R3 brake chain motor 2 SW3 Black Red Rec DC 90V AC220V Vacuum pump 25A U V W 1 1HP DC K J H A K J H A SW1 SW3 RPM RPM VR1 VR2 VR3 R1 T1 T1 T S1...

Page 24: ...and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA VT 300 Vacuum Tumbler 1 800 728 2999 Sales XtraVac com 23 17 18 13 15 19 15 MA1 MA2 R3 13 2 MA2 18 PB4 17 19 PB3 MA1 K J MA2 K J H A SW1 SW3 H A MA1 DC ...