Operation Manual
17
XR630
Safety
Dead Engine Towing
Warning
Parking Brake Release (Front Axle)
Block all four wheels. Failure to do so could result in death
or serious injury from vehicle roll away.
1. Block all four wheels to prevent the vehicle from moving
once the parking brake is disabled.
2. Position the towing vehicle in place. Attach any chain
needed to secure the disabled vehicle.
3. Crawl under the front of the vehicle AND LOCATE THE
FRONT AXLE. Loosen and remove the two (2) screws
(A)
on each end of the front side of the axle, AND the two (2)
screws
(B)
on each end of the back of the axle, as shown
in Fig 3. There will be a total of four (4) screws.
4. Remove the spacers from each of the four (4) screws.
5. Re-install the two (2) screws (without spacers), front
and rear, on each end of the front axle assembly. There
will be a total of four (4) screws.
Alternately tighten
the screws 450 at a time (per side). You do not need to
completely tighten the screws once re-installed. Just
tighten them enough to release the parking brake, then
stop.
Fig 3. Parking Brake Screw Location At The Front Of The Front Axle
Re-Activating Parking Brakes (Front Axle)
Warning
Block all four wheels. Failure to do so could result in death
or serious injury from vehicle roll away.
A
B
A
B
1. Block all four wheels to prevent the vehicle from moving
once the parking brake is disabled.
2. Position the towing vehicle in place. Attach any chain
needed to secure the disabled vehicle.
3. Crawl under the front of the vehicle. Loosen and remove
the two (2) screws
(A)
on each end of the front side of the
axle (Fig 3), AND the two (2) screws
(B)
on each end of the
back of the axle (Fig. 4). There will be a total of four (4)
screws.
4. Re-install the spacers onto each of the four (4) screws.
5. Re-install the four (4) screws (with spacers), front
(A)
and
rear
(B)
, on each end of the front axle assembly. There
will be a total of four (4) screws. Alternately tighten the
screws 450 at a time (per side). Once re-installed, you
need to completely tighten these four screws to the
recommended torque.
6. The parking brake is now been re-activated.
REAR LEFT OF THE FRONT AXLE
REAR RIGHT OF THE FRONT AXLE
FRONT RIGHT
FRONT LEFT
Fig 4. Parking Brake Screw Location At The Back Of The Front Axle