Xtreme Power Conversion 3000 VA P80 Series, User & Installation Manual

Page 1: ...P80g Pure Sine Wave Line Interactive UPS 3000VA 5000VA Models User Installation Manual www xpcc com 2016 Xtreme Power Conversion Corporation All rights reserved Rev 6 30 16 ...

Page 2: ...allation and Setup 5 Rear Panel View 6 OperatingPrinciple 6 Install the UPS 7 Setup the UPS 10 Battery Replacement 12 Battery Kit Assembly 14 Operations 16 ButtonOperation 16 LCDPanel 17 Audible Alarms 18 Abbreviations in LCD Display 19 UPS Setting 19 Operating Mode Description 23 Fault Reference Codes 24 Warning Indicators 24 Troubleshooting 25 Storage Maintenance 26 Operation 26 Storage 26 Speci...

Page 3: ...upply Xtreme Power Conversion Limited Warranty 29 Xtreme Power Conversion Load Protection Policy 30 Appendix A P90 BP72 User Guide 33 Important Safety Instructions 33 Product Overview and Setup 33 Type of Battery Required 35 Battery Replacement 35 WiringDiagram 38 Storage Maintenance 39 ...

Page 4: ... must be easily accessible and close to the UPS system Please use only VDE tested CE marked mains cable e g the mains cable of your computer to connect the UPS system to the building wiring outlet shockproof outlet Please use only VDE tested CE marked power cables to connect the loads to the UPS system When installing the equipment it should ensure that the sum of the leakage current of the UPS an...

Page 5: ...t no voltage is present Batteries may cause electric shock and have a high short circuit current Please take the precautionary measures specified below and any other measures necessary when working with batteries Remove wristwatches rings and other metal objects Use only tools with insulated grips and handles When changing batteries install the same number and same type of batteries Do not attempt...

Page 6: ...uit breaker 5 Network Fax Modem surge protection 6 Emergency power off function connector EPO 7 USB communication port 8 RS 232 communication port 9 SNMP intelligent slot 10 External battery connector Operating Principle The operating principle of the UPS is shown as below EMI RFI Filters Battery Charger Battery DC to DC Converter Inverter AVR TX Output The UPS is composed of mains input EMI RFI F...

Page 7: ...r Supply Install the UPS For safety consideration the UPS is shipped out from factory without connecting battery wires Before install the UPS please follow below steps to re connect battery wires first Step 1 Remove front panel Step 2 Connect the AC input and re connect battery wires ...

Page 8: ... Manual Page 8 Uninterruptible Power Supply Step 3 Put the front panel back to the unit Rack mount Installation CAUTION Do NOT use the mounting brackets to lift the unit The mounting brackets are only for securing the unit to the rack Step 1 Step 2 ...

Page 9: ...Xtreme Power Conversion Corporation P80g User s Manual Page 9 Uninterruptible Power Supply Tower Installation Step 1 Step 2 Step 3 ...

Page 10: ...tion connection Communication ports USB port RS 232 port Intelligent slot To allow for unattended UPS shutdown start up and status monitoring connect the communication cable one end to the USB RS 232 port and the other to the communication port of your PC With the monitoring software installed you can schedule UPS shutdown start up and monitor UPS status through PC The UPS is equipped with intelli...

Page 11: ...ion to External Battery shall be installed by SERVICE PERSONNEL only NOTE It s only allowed to connect external battery boxes up to 1 units Step 7 Turn on the UPS Press the ON Mute button on the front panel for two seconds to power on the UPS Note The battery charges fully during the first five hours of normal operation Do not expect full battery run capability during this initial charge period St...

Page 12: ...r the clock Battery Replacement NOTICE This UPS is equipped with internal batteries and user can replace the batteries without shutting down the UPS or connected loads hot swappable battery design Replacement is a safe procedure isolated from electrical hazards CAUTION Consider all warnings cautions and notes before replacing batteries Note Upon battery disconnection equipment is not protected fro...

Page 13: ...ptible Power Supply Step 3 Pull out the battery box by removing two screws on the front panel Step 4 Remove the top cover of battery box and replace the inside batteries Step 5 After replacing the batteries put the battery box back to original location and screw it tightly ...

Page 14: ...nterruptible Power Supply Step 6 Re connect the battery wires Step 7 Put the front panel back to the unit Battery Kit Assembly NOTICE Please assemble battery kit first before installing it inside of UPS Please select correct battery kit proce dure below to assemble it ...

Page 15: ...ion P80g User s Manual Page 15 Uninterruptible Power Supply Six Battery Kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below diagram Step 3 Put assembled battery packs on one side of plastic shells ...

Page 16: ... UPS setting mode Switch to UPS self test mode Press and hold ON Mute button for 3 seconds to enter UPS self testing while in AC mode OFF ENTER Button Turn off the UPS Press and hold this button at least 2 seconds to turn off the UPS Confirm selection key Press this button to confirm selection in UPS setting mode SELECT Button Switch LCD message Press this button to change the LCD message for inpu...

Page 17: ...atus Backup time info Input output and Battery info Warning Fault info Setting operation Battery info Display Function Backup Time Information Indicates the backup time in pie chart Indicates the backup time in numbers H hours M minutes Warning Fault Information Indicates that the warning and fault occurs Indicates the warning fault codes which are listed in detail in this manual Setting Operation...

Page 18: ...able management outlets are working Indicates that the UPS alarm is disabled Indicates the UPS powers the output directly from the mains Indicates the battery charger is working Indicates the UPS is working in boost mode Indicates the UPS is working in buck mode Battery Information Indicates the Battery level by 0 25 26 50 51 75 and 76 100 Indicates low battery Indicates there is something wrong w...

Page 19: ...IS Disable ESC Escape ON ON OK OK EP EPO TP Temperature CH Charger RAC Rack display TOE Tower display SF Site Fault EE EEPROM error BR Battery Replacement UPS Setting Parameters 1 Parameters 2 There are two parameters to set up the UPS Parameter 1 For program alternatives Refer to below table for details Parameter 2 For setting options or values for each program ...

Page 20: ...esents output voltage is 220Vac 230 presents output voltage is 230Vac Default 240 presents output voltage is 240Vac 02 Programmable Outlets Enable Disable Interface Setting ENA Programmable outlets enable Default DIS Programmable outlets disable 03 Programmable Outlets Setting Interface Setting Setting the backup time limit in minutes from 0 999 for programmable outlets which connect to non critic...

Page 21: ...super charger 05 LCD Display Direction Setting Interface Setting RAC the LCD display is horizontal TOE the LCD display is vertical 06 Autonomy Limitation Setting Interface Setting Parameter 2 Set up backup time on battery mode for general outlets 0 999 setting the backup time in minutes from 0 999 for general outlets on battery mode DIS Disable the autonomy limitation and the backup time will depe...

Page 22: ...ton for 3 seconds to enter Setting mode Step 3 Press the Up button ON MUTE to switch to 02 of program list Then press Enter button to enter value setting of parameter 2 Press the Up button to change the value to ENA to enable the program mable outlet function Then press Enter button again to confirm the setting Step 4 Press the Up button ON MUTE again to switch to 03 of program list Then press Ent...

Page 23: ...hen battery is fully charged the fan will stop working for energy saving Buck mode when AC is normal When the input voltage is higher than the voltage regu lation range but lower than high loss point the buck AVR will be activated Boost mode when AC is normal When the input voltage is lower than the voltage regu lation range but higher than low loss point the boost AVR will be activated Battery mo...

Page 24: ...ge too high 27 X Bus under 03 x Battery voltage too low 28 Inverter soft start fail 11 x Over temperature 41 X Inverter voltage high 12 x Overload 43 Inverter voltage Low 13 x Charger failure 45 X Warning Indicators Warning Icon flashing Alarm Low battery Sounds every 2 seconds Overload Sounds every second Battery not connected Sounds every 2 seconds Overcharge Sounds every 2 seconds Site wiring f...

Page 25: ...t are reversed Have a qualified electrician correct the input receptacle wiring The icon and are flashing on LCD display and alarm is sounding every second The internal battery is incorrectly connected Check to make sure all batteries are properly connected Fault code is shown as 27 and the icon is showing on LCD display and alarm is continuously sound ing Battery voltage is too high or the charge...

Page 26: ...user serviceable parts If the battery service life 3 5 years at 25 C ambient tempera ture has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the UPS at least 5 hours Store the UPS covered and upright i...

Page 27: ...2 x 24 8 x 3 5 in 2U 17 2 x 24 8 x 7 0 in 4U Weight 61 9 lbs 78 5 lbs 137 lbs Line cord 8 ft detachable C19 to L6 20P 6 ft L6 30P 6 ft L6 30P Receptacles 1 C19 8 C13 1 L6 30R 4 C19 2 L6 30R 2 L6 20R 12 5 15 20R Receptacle options L6 30R L6 20R L6 15R 6 15 20R OPTIONAL Model number P90 BP72 P80 BP72X BATTERY PACKS Dimensions W x D x H 17 2 x 23 6 x 3 5 in 17 2 x 23 6 x 3 5 in Weight 104 4 lbs 110 4...

Page 28: ...ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the...

Page 29: ...quipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual...

Page 30: ...rotected for the term of the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Pr...

Page 31: ...iscretion that the Product has been tampered with or altered in any way What is Not Covered Under the Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the P...

Page 32: ...wer Disturbance XPC will in its sole discretion issue payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair mark...

Page 33: ...enclosure The battery will discharge naturally if the system is unused for a period of time It should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void During normal operation the batteries will automatically remain in charged condition Servicing of batteries should be performed or supervised by trained personnel with knowledge of batter ies and th...

Page 34: ...is necessary to select a proper environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 Keep at least 20cm 8 inches clearance from the rear panel of the unit from the wall or other obstructions 2 Do not block the air flow to the ventilation openings of the unit 3 Please ensure the ...

Page 35: ... Required This battery box has been designed to operate with the following types of batteries 48V 9Ah Version 4 pieces of 12V 9Ah batteries per string 72V 9Ah Version 6 pieces of 12V 9Ah batteries per string Battery Replacement If your battery box is not installed with batteries please follow proper procedure to put batteries inside of unit NOTE MAKE SURE THAT THE BATTERY BOX IS DISCONNECTED FROM ...

Page 36: ...ntal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on the back side ...

Page 37: ...t side of battery box Step 6 Now it is possible to put the batteries inside following below picture in the following drawing are indicated the fasten positions for the correct batteries placing Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the wiring diagram shown in next chapter Step 8 Put all batte...

Page 38: ...Step 9 Put the metal top cover back on the unit Close the front fixing plate and the two parts of the front panel and secure it with screws Step 10 Connect the battery box to the UPS Wiring Diagram P90 BP72 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 39: ...ble parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location...