Xtreme Power Conversion M90U, User & Installation Manual

Page 1: ...M90U M90LU Modular Online Three Phase UPS 15kVA 20kVA 30kVA 40kVA 45kVA 60kVA Models User Installation Manual www xpcc com 2021 Xtreme Power Conversion Corporation All rights reserved Rev 10 14 21...

Page 2: ...5 Initial Inspection 5 Installation Environment 5 Unpacking 6 Moving the Cabinet 8 Types of UPS Cabinet 9 Exterior 9 Internal Mechanisms 13 Control Panel 14 LCD Display 14 IntroductionofModules 15 Po...

Page 3: ...r Module 65 Specifications 65 Conformity and Standards 65 Environmental Characteristics 66 MechanicalCharacteristics 66 Electrical Characteristics Input Rectifier 66 Electrical Characteristics Interme...

Page 4: ...rdous Voltage between all terminals including the protective earth Risk of Voltage Backfeed The isolation device must be able to carry the UPS input current EMC WARNING This is a product for commercia...

Page 5: ...formation contact your local recycling reuse or hazardous waste center Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse...

Page 6: ...ts for maintenance and ventilation 8 For safety concerns we suggest that you shall Equip with CO2 or dry powder fire extinguishers near the installation area Install the UPS in an area where the walls...

Page 7: ...anual Page 7 Uninterruptible Power Supply 1 2 3 3 Remove 2 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise Then move the cabinet from the pallet 4 To fix the cabinet i...

Page 8: ...st that at least three people move the UPS to the installation area One person holds a lateral side of the UPS with hands another holds the other lateral side of the UPS with hands and the other perso...

Page 9: ...ocation Internal External Switch Unit 1 1 Max Power Module 3 20K 3 20K Exterior In the front of the UPS there are control interface LCD Panel communication slots communication ports and 3 Power Module...

Page 10: ...Power Conversion Corporation M90 User s Manual Page 10 Uninterruptible Power Supply Mechanical Data Dimensions UPS cabinet Width Depth Height M90U 20 2756 39 370079 55 905512 M90LU 20 2756 39 370079 3...

Page 11: ...Xtreme Power Conversion Corporation M90 User s Manual Page 11 Uninterruptible Power Supply...

Page 12: ...wer Module and control interface LCD Panel Rear View You will see the Main Maintenance Bypass Output and battery breakers which is installed on the bat tery cabinet Front View Rear View 1 LCD Panel 2...

Page 13: ...interruptible Power Supply Internal Mechanisms Breakers At the rear of the cabinet you can see Main Maintenance Bypass Output breakers If the cabinet type is with the battery there is a battery breake...

Page 14: ...R S T and Neutral terminals 3 Main Input Block Connects main AC source Includes R S T and Neutral terminals 4 For UPS Grounding For UPS grounding Includes one grounding terminal 5 Battery Input Block...

Page 15: ...PS fault Flashing UPS alarm Off Normal Function Keys Control Key Description Esc When it is the Main screen you can enter menu by pressing ESC key Return to previous screen when screen is not in Main...

Page 16: ...es forced convection cooling by these fans Cooling air enters the module through ventilation grills and exhalation exhausts through grills located at the rear of the module Please do not block the ven...

Page 17: ...s and the position of SW1 and SW2 the Power Module s ID is assigned These two switches SW1 SW2 are mounted in the Parallel board which is located at the back of UPS cabinet Parallel Board The SW1 and...

Page 18: ...rrent A 60 1 120 2 180 3 Power cable mm2 16 50 95 Fixation torque force lb in 60 60 60 Note Installer has to consider the max current and wiring gauge when considering future extension DC input maximu...

Page 19: ...rce connection This UPS is for Single input application connect Input1 to the AC power source and use 3 short wires to connect Input1 and Input2 Warning These three wires are required for Maintenance...

Page 20: ...d maximum charging current in LCD setting Otherwise if battery setting is different from actual installation the UPS will keep warning Power Module Installation The weight of Power Module is over 30 k...

Page 21: ...e Power Supply 2 Place the ready switch at the front panel of the module to the position i e in unready state 3 Insert the Power Module into an unoccupied slot by two persons 4 Secure the Power Module...

Page 22: ...an support the critical loads At least one Power Module MUST stay in the UPS cabinet in case the UPS system is operating in Maintenance Bypass Mode 1 Turn the ready switch to the position 2 The Power...

Page 23: ...S Operation Block Diagram of UPS Wiring diagram Operation Mode This modular UPS is a three phase four wire on line double conversion and reverse transfer UPS that permits operation in the following mo...

Page 24: ...ble set ting is Disabled and charger function will be active when the battery is present The load is not powered under this mode Standby Mode Diagram Line Mode In Line Mode the rectifier derives power...

Page 25: ...AC power to the load Battery Mode Diagram Bypass Mode Upon connecting to utility input power the UPS is in Bypass mode before UPS is turned on if BYPASS enable set ting is Enabled and charger functio...

Page 26: ...rectifier and inverter are working when the UPS is in ECO mode ECO Mode Diagram Maintenance Bypass Mode When the UPS is in the off state and the utility power source is absent the UPS will enter into...

Page 27: ...ke sure the Power Modules addresses have been configured Refer to the Power Module ID Assistance section Make sure the ready switch on the Power Module has been moved to the Locked position Make sure...

Page 28: ...e is enabled Step 5 Make sure there is no warning or fault event happening If there is please refer to Chapter 6 Troubleshoot ing to solve it Step 6 Press Power ON OFF button for two seconds to enter...

Page 29: ...Step 2 Press the Battery Start button on any one of Power Modules to start up the control power of all Power modules and STS as shown below Battery Start Button Step 3 After pressing the Battery Star...

Page 30: ...Step 6 Switch ON the output breaker Q3 Cold start startup procedure is complete Maintenance Bypass Operation Follow the instruction to transfer to Maintenance Bypass and UPS protection as below Trans...

Page 31: ...change the PCBA of STS and Power Module Transfer to UPS Protection Step 1 Make sure the maintenance is complete The Power Modules have been installed well Step 2 Switch ON the Main Breaker Q1 as show...

Page 32: ...late as shown below Turn off Operation Bypass Mode Standby Mode Turn Off Operation When the UPS neither is turned on nor turned off the UPS operates in the Standby Mode or Bypass Mode It de pends on t...

Page 33: ...ut off their control power Bypass Mode Setting is Enabled UPS stays in Bypass mode and No AC input is indicated Step 2 Switch OFF the external power switch to disconnect the AC power to the UPS Wait u...

Page 34: ...UPS After turned off the UPS will transfer to Standby Mode or Bypass Mode It depends on the Bypass Mode Setting Next follow the Bypass Mode Standby Mode Turn Off Operation procedure Battery Mode Turn...

Page 35: ...ocated at the front door of the UPS It is the USER control monitor ing of all measured parameters UPS and battery status and alarms The control panel and display description are divided into four func...

Page 36: ...ressing ESC key Return to previous screen when screen is not in Main screen Return to previous value in the same row so you can change it For example when changing 4 digit password press Esc to allow...

Page 37: ...Uninterruptible Power Supply Adjust the viewing angle of LCD panel Following the steps below you can adjust the LCD viewing angle Step 1 Remove the screw A Remove the screw A Step 2 Lift the panel and...

Page 38: ...isplay as shown below Main screen is divided into five parts 1 UPS Mode Current Operation Mode 2 UPS Flow Chart Current flow chart and measurement data 3 Menu Press ESC button to enter Menu screen 4 U...

Page 39: ...Corporation M90 User s Manual Page 39 Uninterruptible Power Supply Menu screen Control Screen Use UP and DOWN buttons to choose CONTROL option and press ENTER button to enter the submenu Control menu...

Page 40: ...by pressing ENTER button the confirmation screen will pop up Use LEFT and RIGHT buttons to choose YES or NO Choose YES and press ENTER button to confirm command or choose NO to cancel command Confirm...

Page 41: ...surement data Menu Item Explanation Input L N Voltage V Input phase voltage L1 L2 L3 Units 0 1V Frequency Hz Input Frequency L1 L2 L3 Units 0 1Hz Output L N Voltage V Output phase voltage L1 L2 L3 Uni...

Page 42: ...perature of extra communication card T1 Units 0 1 C Temperature3 C Battery cabinet temperature of extra communication card T2 Units 0 1 C Temperature4 C Battery cabinet temperature of extra communicat...

Page 43: ...e Battery Test Mode Fault Mode Con verter Mode ECO Mode Authorization User Main tainer General Model Name Y Y Y Y Y Y Y Y Y Language Y Y Y Y Y Y Y Y Y Y TIME Y Y Y Y Y Y Y Y Y Change Password Y Y Y Y...

Page 44: ...Y Y Temperature Compensation Y Y Y Y Y Y Y Y Y Pre Alarm Y Y Y Y Y Y Y Y Y Y means that this setting item can be set in this operation mode Setup General Screen Use UP and DOWN buttons to choose betw...

Page 45: ...MUST be set after UPS installation System Installed Date Set system installed date yyyy mm dd 2015 1 1 Default MUST be set after UPS installation System Last Maintain Date Set system latest maintenan...

Page 46: ...done EEPROM Reset Category list Setting Item Factory Reset EEPROM Reset General Model Name Language Y Y Adjust Time System Installed Date Y System Last Maintain Date Y Battery Installed Date Y Battery...

Page 47: ...wn Setting Y Y Periodic Battery Test Y Y Battery Test Interval Y Y Stop by Time Y Y Stop by Battery Voltage Y Y Stop by Battery Capacity Y Y Battery Age Alert Y Y Temperature Compensation Y Y Pre Alar...

Page 48: ...up in specific mode the warn ing screen will appear Warning screen Setup System setting list Setting Item Sub Item Explanation Output Voltage Set output voltage 120Vac Default 127Vac MUST be reviewed...

Page 49: ...tton Refer to cold start opera tion for the details Battery Mode Delay Time Set system shutdown delay time in battery mode 0 9990sec 0 Disable Default Not 0 Enable When this feature is enabled UPS wil...

Page 50: ...operating in standby mode If it s not in standby mode the warning screen will appear Setup Battery setting list Setting Item Sub Item Explanation Nominal Battery Voltage Set battery nominal voltage 1...

Page 51: ...s 30 Days Default Stop by Time Set testing time for battery test 10 1000sec 10 sec Default Stop by Battery Voltage Set stop battery voltage in battery test 11 12V x battery Number 11V x Battery Number...

Page 52: ...Lower limit 5 10 15 20 Default Line Frequency Range Set line frequency range Upper Lower limit 1Hz 2Hz 3Hz 4Hz Default Load Set UPS Overload percentage 40 100 100 Default Set UPS load unbalance percen...

Page 53: ...and Firmware Version will be displayed Use UP and DOWN buttons to switch between different pages Identification screen page 1 Identification screen page 2 INFORMATION System Screen When System submen...

Page 54: ...TION System screen page 2 INFORMATION System screen page 3 INFORMATION Battery Screen When Battery submenu is selected the Battery nominal voltage capacity charging current etc information will be dis...

Page 55: ...5 Uninterruptible Power Supply INFORMATION Battery screen page 2 Events Screen In EVENT menu you can check the current events history events and reset all events Events menu Events screen When event o...

Page 56: ...press UP or DOWN button to read other events Current Events screen History Events The detailed event information is saved in history events It can save up to 500 events in history events When warning...

Page 57: ...larm List The table below provides the complete list of UPS alarm messages Alarm List Representation in display LCD Explanation Fault Bus Over Voltage DC bus voltage is too high Fault Bus Under Voltag...

Page 58: ...equate space is allowed for air ventilation and the fan is working Fault CAN Fault CAN communication fault Fault TRIG0 Fault Synchronized trigger signal fault Fault Relay Fault Inverter relay fault Fa...

Page 59: ...l Pre Alarm Over Load Output Load over range Pre Alarm Load Normal Output Load recovered to normal Pre Alarm Load Unbalance Output Load unbalance History Record Important setting changed Item No Descr...

Page 60: ...ult Mode 8 UPS Mode Converter Mode 9 UPS Mode ECO Mode 10 UPS Mode Shutdown Mode 11 UPS Mode Un Connection 12 Control execution Item No Description Item No Description 1 Control System Turn On 2 Contr...

Page 61: ...ame Position Description SCL X1 1 I C communication SCL Signal SDA X1 2 I C communication SDA Signal 3 0V X1 3 3V Power GND X1 4 GND X2 Remote EPO Input Port The UPS has an Emergency Power off EPO Fun...

Page 62: ...onnel Fault Bus Under Voltage DC bus voltage is too low Contact service personnel Fault Bus Voltage Unbalance DC bus voltage is not balanced Contact service personnel Fault Bus Short DC bus is short C...

Page 63: ...ervice personnel Fault TRIG0 Fault Synchronized trigger signal fault Contact service personnel Fault Relay Fault Inverter relay fault Contact service personnel Fault Line SCR Fail Line SCR short circu...

Page 64: ...and contact service personnel Warning Internal Initial Fail As stated Contact service personnel Warning Comm Syn Signal Fail Communicate Synchronization Signal Fail Contact service personnel Warning...

Page 65: ...out together and remove the Power Module from its slot together 5 After servicing the module confirm that the DIP switch of the module is set correctly and the ready switch is in unready state 6 Push...

Page 66: ...kVA Unit 60 Dimensions W x D x H mm 515 x 1000 x 760 Weight kg 182 Color N A Black Protection degree IEC 60529 N A IP20 Electrical Characteristics Input Rectifier Rectifier AC input mains Rated power...

Page 67: ...y 170 Steady state voltage stability 1 balanced load 2 100 unbalanced load Total harmonic voltage 2 linear load 4 non linear load Synchronization window 1Hz 2Hz 4Hz default 4Hz Note Factory setting is...

Page 68: ...SNMP Relay Modbus INCLUDED IN BOX User manual RS 232 cable Ramp for unloading UPS enclosure AVAILABLE OPTIONS External maintenance bypass 480V input transformer output distribution battery temperatur...

Page 69: ...sk you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorizati...

Page 70: ...Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside th...

Page 71: ...Xtreme Power Conversion Corporation M90 User s Manual Page 71 Uninterruptible Power Supply Appendix A Battery Cabinet Installation Assembly...

Page 72: ...Xtreme Power Conversion Corporation M90 User s Manual Page 72 Uninterruptible Power Supply...

Page 73: ...Xtreme Power Conversion Corporation M90 User s Manual Page 73 Uninterruptible Power Supply...

Page 74: ...Xtreme Power Conversion Corporation M90 User s Manual Page 74 Uninterruptible Power Supply Internal Battery Wiring DC 120V External Battery Wiring...

Page 75: ...Xtreme Power Conversion Corporation M90 User s Manual Page 75 Uninterruptible Power Supply Note Ensure the UPS is properly grounded Battery Replacement...

Page 76: ...Xtreme Power Conversion Corporation M90 User s Manual Page 76 Uninterruptible Power Supply...

Page 77: ...Xtreme Power Conversion Corporation M90 User s Manual Page 77 Uninterruptible Power Supply...