Xtreme Power Conversion P90 1000VA, User & Installation Manual

Page 1: ...P90 Online UPS 1000VA 1500VA 2000VA 3000VA Models User Installation Manual www xpcc com 2015 Xtreme Power Conversion Corporation All rights reserved Rev 4 08 15 ...

Page 2: ...ergency Power Off EPO Port 10 Hardware Installation Guide 11 UPS Installation 12 Starting the UPS 17 Software Installation 17 Battery Replacement 17 Operations 20 Button Operation 20 LCDPanel 20 Audible Alarms 22 Abbreviations in LCD Display 22 UPS Setting 23 Operating Mode Description 27 Fault Reference Codes 28 Warning Indicators 29 Troubleshooting 30 Storage And Maintenance 32 Storage 32 Mainte...

Page 3: ...Service 34 Xtreme Power Conversion Limited Warranty 35 Xtreme Power Conversion Load Protection Policy 36 Appendix A P90 BP48 P90 BP72 User Guide 39 Important Safety Instructions 39 Product Overview and Setup 39 Type of Battery Required 41 Battery Replacement 42 Wiring Diagram 46 Storage Maintenance 48 ...

Page 4: ...ervice personnel CAUTION Non isolated Battery supply Risk of electric shock battery circuit is not isolated from AC input haz ardous voltage may exist between battery terminals and ground Test before touching WARNING Fuses To reduce the risk of fire replace only with the same type and size of fuse WARNING Unit intended for installation in a controlled environment CAUTION Do not dispose of batterie...

Page 5: ... into it Please do not discard the UPS or the UPS batteries as the UPS may have valve regulated lead acid batter ies Please recycle batteries appropriately The unit has a dangerous amount of voltage If the UPS indicator is on the unit s outlets may have a dangerous amount of voltage even when not plugged into the wall outlet because the battery may continue to supply power Care should be taken to ...

Page 6: ... lightning power company ac cidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to s...

Page 7: ...lanning a UPS system the following should be taken into consideration The total demand of the protected system shall dictate the output power rating VA Allow a margin for future expansion or calculation inaccuracies from measured power requirements Backup time required will indicate the battery size needed If the load is less than the UPS nominal power rating then actual backup time is longer The ...

Page 8: ...Xtreme Power Conversion Corporation P90 User s Manual Page 8 Uninterruptible Power Supply P90 2000 rear view P90 3000 rear view Front panel Selector buttons Rack display ...

Page 9: ...emale D sub connector Information provided includes data about utility load and the UPS The interface port pins and their functions are identified in the following table PIN FUNCTIONS 1 4 6 7 8 9 Reserved 2 UPS transmit 3 UPS receive 5 Ground SNMP Communications Option The UPS provides an intelligent slot for internal or external network card This special intelligent network card can be compatible...

Page 10: ...tion and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown proce dures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the outlets on the UPS Keep Pin 1 and Pin 2 closed for UPS normal operation To activate EPO function open the wire between Pin 1 and Pin ...

Page 11: ...may exist in which no electrical equipment should be operated The instructions in this manual explain how to install the UPS safely Not acknowledging such electrical hazards may be fatal keep this manual for future reference WARNING It is strongly recommended that the UPS cabinet not be opened as components have very high voltage and touching those components may be fatal Only a qualified technici...

Page 12: ...ical laws and regulations and per formed by appropriate personnel For safety considerations the UPS is shipped from the factory with battery wires disconnected Before installing the UPS please follow these steps to connect the battery wires Connecting the batteries Step 1 Step 2 Step 3 Remove the front panel Connect the battery wires Place the front cover back on the front of the UPS ...

Page 13: ... Rack mount Installation using front brackets Step 1 Step 2 Rack mount Installation using 4 post rail kit Package contents Right and left rail sliders 1 each 2 M6 nuts 12 M6 screws Attach brackets to the front corners of the UPS Slide the UPS into the rack and secure using hardware provided ...

Page 14: ...14 Uninterruptible Power Supply Step 1 Use 4 screws to mount right and left rail sliders in front of rack Step 2 Use 4 screws to mount right and left rail sliders in back of rack Step 3 Place the nuts in the proper location in the rack based upon height of UPS ...

Page 15: ...onversion Corporation P90 User s Manual Page 15 Uninterruptible Power Supply Step 4 Carefully place the UPS on the rail support Step 5 Fix the UPS in position with screws Step 6 Rail kit installation is now complete ...

Page 16: ...l Page 16 Uninterruptible Power Supply Tower Installation Step 1 Step 2 Step 3 Inter connect the tower brackets that shipped in the box with the UPS Carefully lower the UPS into the brackets as shown Your UPS is now mounted as shown in the tower position ...

Page 17: ...rst five hours of normal operation Do not expect full battery run time during the initial charge period Software Installation For optimal system protection install UPS monitoring software to fully configure UPS shutdown Please follow steps below to download and install monitoring software or simply install via the included CD 1 Got to the website http www power software download com 2 Click ViewPo...

Page 18: ...tion P90 User s Manual Page 18 Uninterruptible Power Supply Step 1 Step 2 Step 3 Step 3 Disconnect the battery tray connector from the UPS Pull out the battery tray by removing the two screws on the front panel Remove the front panel ...

Page 19: ...ninterruptible Power Supply Step 4 Step 5 Step 6 Slide the new battery tray back to the original location in the UPS and secure with the two screws to the front panel Reconnect the battery tray connector to the UPS Place the front cover back on the front of the UPS ...

Page 20: ...ore than 2 seconds to turn off the UPS The UPS will be in standby mode under normal power or transfer to bypass mode if the Bypass enable setting is set by pressing this button Confirm selection key Press this button to confirm selection in UPS setting mode SELECT Button Switch LCD message Press this button to change the LCD message for in put voltage input frequency battery voltage output voltage...

Page 21: ...ut Output Battery information Indicates the output input voltage output input frequency or battery volt age V output voltage Hz frequency Load information Indicates the load level by 0 25 26 50 51 75 and 76 100 Indicates overload Indicates the load or the UPS output is short circuited UPS Status Indicates that programmable management outlets are working Indicates the UPS is working in online mode ...

Page 22: ...ng wrong with the battery Audible Alarms Description Buzzer status Battery Mode Sounds every 4 seconds Low Battery Sounds every second Overload Sounding twice every second Fault Continuously sounds Abbreviations in LCD Display Abbreviation Display Meaning ENA Enable DIS Disable ESC Escape RAC Rack Display TOE Tower Display B L Low Battery O L Overload N C Battery is not connected O C Overcharge S ...

Page 23: ...ypass Range UPS Setting 01 Output Voltage Settings Interface Setting You may choose the following output voltage 110 presents output voltage as 110VAC 115 presents output voltage as 115VAC 120 presents output voltage as 120VAC 127 presents output voltage as 127VAC There are two parameters to set up the UPS Parameter 1 for program alternatives there are 9 programs to set up Parameter 2 for setting ...

Page 24: ...able 03 Output Frequency Setting Interface Setting You may set the initial frequency on battery mode BAT 50 sets output frequency to 50Hz BAT 60 sets output frequency to 60Hz If converter mode is enabled you may choose the fol lowing output frequency CF 50 sets output frequency to 50Hz CF 60 sets output frequency to 60Hz 04 ECO enable disable Interface Setting ENA ECO mode enable DIS ECO mode disa...

Page 25: ...le disable Interface Setting ENA Advanced ECO mode enable DIS Advanced ECO mode disable 06 Bypass Mode enable disable Interface Setting ENA Bypass mode enable DIS Bypass mode disable 07 Programmable Outlets enable disable Interface Setting ENA Programmable outlets enable DIS Programmable outlets disable ...

Page 26: ... mode 09 LCD Display Direction Setting Interface Setting RAC the LCD display is horizontal TOE the LCD display is vertical 10 Acceptable Input Voltage Range Setting Interface Setting Choose the following Acceptable input voltage range 55 150 alternating flashing acceptable input voltage range is from 55V to 150V 80 130 alternating flashing acceptable input voltage range is from 80V to 130V 85 135 ...

Page 27: ... circuit for energy sav ing PFC and INVERTER are still active in this mode AECO Mode Advanced Efficiency Corrective Optimizer When the input voltage is within setting range 3 Vo max UPS will provide voltage to output via static bypass circuit for energy sav ing PFC and INVERTER are off in this mode Frequency Converter Mode Rack When input frequency is within 40Hz to 70 Hz the UPS can be set ata co...

Page 28: ... being charged Fault Mode The UPS is in fault mode when no output power is supplied from the UPS and the fault icon flashes on the LCD display although the in formation from the UPS can be displayed on the screen Fault Reference Codes Fault event Fault code Icon Fault event Fault code Icon Bus start failure 01 X Inverter output short 14 Bus over 02 X Battery voltage too high 27 X Bus under 03 X Ba...

Page 29: ...ond Overload Sounds twice every second Battery not connected Sounds every second Overcharge Sounds every second Site wiring fault Sounds every second EPO enable Sounds every second Over temperature Sounds every second Charger failure Sounds every second Battery fault Sounds every second Bypass out of range Sounds every second Bypass frequency unstable Sounds every second ...

Page 30: ...CD display and alarm is continuously sound ing Battery voltage is too high or the charger is in fault condition Contactyour dealer for support Fault code is shown as 28 and the icon is showing on LCD display and alarm is continuously sound ing Battery voltage is too low or the charger is in fault condition Contactyour dealer for support The icon and are flashing on LCD display and alarm is soundin...

Page 31: ...e two possible results 1 The load is still supplied but directly by AC utility via bypass 2 The load is no longer supplied with power Contactyour dealer for support Battery backup time is shorter than expected Batteries are not fully charged Charge the batteries for at least 5 hours and then re check capacity If the problem still exists contact your dealer for support Batteries are defective Conta...

Page 32: ...s must be kept away from the batter ies Verify that no voltage between the battery terminals and the ground is present before maintenance or re pair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Batteries may cause electric shock and have a high short circuit current Please remove all wristwatche...

Page 33: ...bs Line cord 6 ft 5 15P 6 ft 5 15P 6 ft 5 20P 6 ft L5 30P Receptacles 8 NEMA 5 15R 8 NEMA 5 15 20R 1 NEMA L5 30R 4 NEMA 5 15 20R OPTIONAL Model number N A P90 BP48 P90 BP72 BATTERY PACKS Dimensions W x D x H N A 17 2 x 18 9 x 3 5 in 17 2 x 23 6 x 3 5 in Weight N A 74 6 lbs 104 4 lbs Battery quantity and size N A 8 12V 9AH 48V 12 12V 9AH 72V ENVIRONMENT Operating temperature 32 104 F 0 40 C Audible...

Page 34: ...ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the...

Page 35: ...uipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual ...

Page 36: ...PC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Protection Policy Dollar and Per...

Page 37: ...d Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the Product offers such protection 3 DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE INSTALLATION ENVIRONMENT F...

Page 38: ...e payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair market value of the Connected Equipment XPCs maximum lia...

Page 39: ...box enclosure The battery will discharge naturally if the system is unused for a period of time It should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void During normal operation the batteries will automatically remain in charged condition Servicing of batteries should be performed or supervised by trained personnel with knowledge of batter ies an...

Page 40: ...x 1 Ear x 2 screw x 8 Extended stand Battery connection cable Detection cable Ears screws Selecting Installation Position It is necessary to select a proper environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 Keep at least 20cm 8 inches clearance from the rear panel of the unit...

Page 41: ...n Tower Installation Connecting with UPS and Other Battery Box Follow below installation chart to connect with UPS and other battery box with included cable Type of Battery Required This battery box has been designed to operate with the following types of batteries 48V 9Ah Version 4 pieces of 12V 9Ah batteries per string 72V 9Ah Version 6 pieces of 12V 9Ah batteries per string ...

Page 42: ...ckage and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing the 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on th...

Page 43: ...t by following the below picture the following drawing are indicates the wire fastener positions for the correct battery placement Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the wiring diagram shown in next chapter Step 8 Put all batteries inside and secure in place with hold down brackets Note To...

Page 44: ...on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 4 on the left side 3 screws on the top and 4 screws on the back side Step 5 Once battery box ...

Page 45: ...ns for the correct battery placement Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the wiring diagram shown in next chapter Step 8 Put all batteries inside and secure in place with the hold down brackets Note To install the second string of batteries repeat the same procedure on the right side of bat...

Page 46: ...ration P90 User s Manual Page 46 Uninterruptible Power Supply Wiring Diagram P90 BP48 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK Picture example as below 280M M 280M M 220MM 4 260MM 300MM ...

Page 47: ...m the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram P90 BP72 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK Picture example as below 280M M 240M M 380M M 380M M ...

Page 48: ...rvice life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location During storage recharge th...