Xtreme Power Conversion XPRT?1000, User And Installation Manual

Page 1: ...Xtreme Power Conversion Corporation Xtreme Performance Rack Tower Series XPRT User s Installation Manual ...

Page 2: ...terruptible power supply UPS It provides you with protection for connected equipment Please read this manual before installing the XPRT Series UPS models XPRT 1000 XPRT 1500 XPRT 2000 and XPRT 3000 as it provides important information that should be followed during installation and maintenance of the UPS and batteries allowing you to correctly set up your system for the maximum safety and performa...

Page 3: ...ieved between the receiver and the equipment Ensure that your equipment is connected to an outlet on a separate circuit than the receiver Contact a technician experienced with radio and TV or a dealer for further assistance ICES 003 This Class B Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil numerique de la cla...

Page 4: ... only with the same type and size of fuse WARNING Unit intended for installation in a controlled environment CAUTION Do not dispose of batteries in a fire the battery may explode CAUTION Do not open or mutilate the battery released electrolyte is harmful to the skin and eyes CAUTION A battery can present a risk of electric shock and high short circuit current The following precaution should be obs...

Page 5: ...00 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 5 The instructions contained within this safety manual are deemed important and should be closely followed at all times during installation and follow up maintenance of the UPS and batteries ...

Page 6: ... personnel Before conducting any maintenance repair or shipment first ensure that everything is turned off completely and disconnected For additional safety instructions please use the Safety Manual as a reference Special Symbols The following symbols used on the UPS warn you of precautions RISK OF ELECTRIC SHOCK Please observe the warning that a risk of electric shock is present CAUTION REFER TO ...

Page 7: ... in many forms causing problems in AC power from lightning power company accidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems fro...

Page 8: ...atically and in accordance with the conditions of the utility power On line mode may be used during times of intermittent power and bypass mode used when power flows smoothly in order to obtain greatest efficiency Irregularities can be detected in less than a second and on line mode reactivates immediately Switching back to on line mode occurs when input voltage is outside 10 of nominal 15 selecta...

Page 9: ...irst 24 hours after startup while the UPS is in charging mode diagnostic tests can be performed manually from the front panel at any time System Configuration The UPS device and the internal batteries make up the system Depending on the site and load requirements of the installation certain additional options are available for the solution Planning a UPS system the following should be taken into c...

Page 10: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 10 Note XPRT 2000 has 1 L5 20R 2 5 20R XPRT 3000 has 1 L5 30R 2 5 20R ...

Page 11: ...pass modes and there is voltage at the output receptacles ON BATTERY Indicator This LED is red when the UPS is operating in battery mode ON BYPASS Indicator This LED is yellow when the UPS is in bypass mode FAULT Indicator This LED is red if any internal error occurs in the UPS An audible alarm will also be present Press any of the buttons on the front panel to silence the alarm FUNCTION BUTTON Pr...

Page 12: ...er is accomplished through the USB port on the back of your computer USB compliant hardware and operating system will be necessary including installation of a UPS driver The serial port cannot be used when using the USB port The USB cable is a standard cable included Emergency Power Off EPO Port A customer supplied switch located remotely can be used to open the EPO connection and allows the UPS o...

Page 13: ...ted capacities are exceeded an overload condition may occur and cause the UPS to shut down and trip the circuit breaker 3 If the power requirements of your equipment are listed in values other than Volt Amps VA convert Watts W or Amps A into VA by doing the calculations below Note The equation below only calculates the maximum amount of VA that the equipment can use not what is typically used by t...

Page 14: ... no electrical equipment should be operated The instructions in this manual explain how to install the UPS safely Not acknowledging such electrical hazards may be fatal keep this manual for future reference WARNING It is strongly recommended that the UPS cabinet not be opened as components have very high voltage and touching those components may be fatal Only a qualified technician or authorized a...

Page 15: ...TIBLE POWER SUPPLY UPS 15 Space and ventilation requirements must be met Ensure there is 100mm behind and 50mm on the sides of the UPS for proper ventilation Ensure that the front of the UPS remains clear for user operation INSTALLATION Vertical Installation Steps ...

Page 16: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 16 Wall mounted Installation Steps ...

Page 17: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 17 Stacked Installation Steps ...

Page 18: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 18 Rack mount Installation Steps ...

Page 19: ...SER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 19 Note Any external Battery Packs must be installed next to or under the UPS Please refer to the Battery Pack User Guide included in the Battery Pack box for more information when installing these ...

Page 20: ... available until the batteries have charged for a minimum of 8 hours 4 Start and configure the UPS Start the UPS by pushing the ON OFF BUTTON on the control panel The UPS will commence a startup self test of internal functions including main synchronization and inverter startup During the startup self test the LCD will display Ready on Battery Mode and Line Mode in that order The UPS will remain i...

Page 21: ...r laser printers Refer to the Troubleshooting section and or Technical Support with any problems during setup USER S OPERATIONS The only operations that users are permitted to do are Turning the UPS unit ON or OFF Operating the user interfaces Connecting data interface cables Changing the batteries All such operations are to be performed exactly as instructed in this manual The greatest care possi...

Page 22: ... buttons on the front panel 1 ON OFF BUTTON a Push the ON OFF BUTTON for at least 3 seconds to turn on the UPS b Push the ON OFF BUTTON for at least 5 seconds to turn the UPS off 2 ENTER BUTTON a Push the ENTER BUTTON for at least 2 seconds to check content of the UPS There are fifteen functions that can be checked b If you do not press the ENTER BUTTON within 10 seconds the LCD will return to its...

Page 23: ... original status UPS LCD Meter Display Various measurements are available through the UPS LCD meter display LCD MESSAGE DESCRIPTION O P VOLT xxx xV OUTPUT AC VOLTAGE O P FREQ xx x Hz OUTPUT FREQUENCY I P VOLT xxx xV INPUT AC VOLTAGE I P FREQ xx x Hz INPUT FREQUENCY BAT VOLT xx xV BATTERY VOLTAGE O P LOAD xx LOAD OF MAX LOAD O P W xW OUTPUT WATTS O P VA xVA OUTPUT VA O P CURR xA OUTPUT CURRENT BACK...

Page 24: ...SABLE AT FREE RUN MODE IF ENABLED THE UPS CAN GO TO BYPASS WHEN UNSYNCHRONIZED BYPASS DISABLED DIABLE ENABLE DISABLE FORCE MANUAL BYPASS PERMANENTLY FORCES UPS TO BYPASS MANUAL BYPASS ON OFF OFF MANAGEMENT OF LOAD GROUPS TURN TWO LOAD GROUPS ON OR OFF FROM FRONT PANEL OUTLET SETTING 1 ON 2 ON 1 OFF 2 ON 1 OFF 2 OFF 1 ON 2 OFF BOTH LOAD SEGMENTS ON BATTERY TEST TEST TO DETERMINE IF BATTERY IS NORMA...

Page 25: ... MANUAL BAT TEST displays on the LDC Press the ENTER BUTTON twice Note In order for the UPS and power management software to operate normally MANUAL BYPASS should always be set to OFF as the load will not be protected by the UPS when MANUAL BYPASS is ON The MANUAL BYPASS is intended to operate like an external maintenance bypass switch Note The UPS should be turned OFF and initialized via AC power...

Page 26: ...utilate the batteries Released electrolyte is harmful to skin and eyes and may be toxic CAUTION Although the battery voltage is only 12VDC the battery can present a high risk of short circuit current and electrical shock The short circuit current capability of the battery is sufficient to burn wire or tools very rapidly producing molten metal Observe these precautions when replacing the battery 1 ...

Page 27: ...n due to very low battery voltage The ON Battery LED will also flash The unit will restart Automatically when acceptable power returns On Battery Once every 5 seconds The unit is operating on Battery Power Save your data and perform a controlled shutdown Charger Failure Constant beep Charger has failed Phone the local dealer Over Temperature Constant beep High ambient Temperature If the internal t...

Page 28: ...0 60 Hz auto sensing 0 25 Load Segments Two 2 controllable via software n a THD full load 5 at full non linear load 3 at full linear load Wave Form Sine wave zero transfer time Load Power Factor 0 7 Efficiency AC DC AC 90 Auto Restart Yes Start on Battery Yes Rated Current 8 3 A 12 5 A 16 6 A 25 A Overload Capacity 125 for 1 min 150 for 10 sec OUTPUT Crest Factor 3 0 at full load Battery Type UPS ...

Page 29: ...rizontal brackets 5 1 brackets manual 6ft USB DB9 cable Operating Temperature 0 40ºC 32 104ºF Audible Noise 40dba at one meter ENVIRONMENT Altitude 11500 ft 3500 m above sea level WARRANTY Warranty Three years electronics One year batteries APPROVALS North America UL cUL FCC LCD Visual Display Input output voltage frequency on line mode back up mode battery capacity load level Audible Alarm Beep e...

Page 30: ...R SUPPLY UPS 30 SHIPPING LIST 1 1 UPS 2 1 User s and Installation Manual 3 1 6 ft USB DB9 adaptor cable 4 1 UPSMON CD monitoring software 5 1 phone cord for use with telephone data surge protection 6 2 sets of 5 in 1 mounting brackets 7 1 set of horizontal mounting brackets ...

Page 31: ...echnician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Material Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer ava...

Page 32: ...void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary to the equipment s op...

Page 33: ...before touching This Battery Pack is designed for installation in a controlled environment To reduce risk of fire replace only with the same type and rating of fuse or circuit breaker Warning Battery Packs are very heavy Please be very careful when handling and installing Battery Packs Do not install the battery pack by the two front mounting ears only The adjustable rack rails Model XPRT RR1 illu...

Page 34: ...00 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 34 BATTERY PACK INSTALLATION INSTRUCTIONS 1 Install the left side rail to the posts of the rack 2 Install the right side rail to the posts of the rack ...

Page 35: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 35 3 Place the Battery Pack on the rails 4 Fasten the bracket to the left side of the Battery Pack ...

Page 36: ...000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 36 5 Fasten the bracket to the right side of the Battery Pack 6 Slide the Battery Pack into position and using screws fasten the brackets to the front posts of the rack ...

Page 37: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 37 7 Top view of the installed Battery Pack in the rack 8 Close up view of the bracket on the post of the rack ...

Page 38: ...the units must be OFF before proceeding Remove the steel cover from over the battery connector on the rear of the Battery Pack and the UPS Use the battery cable provided with the Battery Pack to connect the Battery Pack to the UPS If more than one Battery Pack is being connected connect the second Battery Pack to the first Battery Pack using the battery cable provided with the second Battery Pack ...

Page 39: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 39 ...

Page 40: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 40 ...

Page 41: ...XPRT 1000 XPRT 1500 XPRT 2000 XPRT 3000 USER S MANUALUNINTERRUPTIBLE POWER SUPPLY UPS 41 ...

Page 42: ... fields 3 Go to the configuration tab and select Event actions 4 Highlight Power Failure and hit select 5 Scroll down to Power Failure Shutdown and uncheck Enable This disables the feature 6 Leaving Enable checked and changing the delay time will shutdown the UPS when a power failure occurs after the specified delay time is reached Using Telnet 1 Make sure the Net Logic Card is plugged in the UPS ...

Page 43: ... the ESC without releasing it right after the system is started to make sure it will not be too late or missing 10 Use dnpower for the User Name and for the Password 11 A Configuration Screen is displayed Note The default login user name and password are both dnpower Configuration Screen When you enter into the Configuration Screen the following menu is displayed NETpower SNMP agent adapter Config...

Page 44: ...ollowing screen will be displayed allowing you to configure some important MIB II System Group items including system name contact person and system location NETpower SNMP agent adapter Configuration MIB II System Group Setup Menu Current values for the following MIB II OID sysName NETpower sysContact admin sysLocation 1 Set sysName 2 Set sysContact 3 Set sysLocation 0 Return to previous menu Ente...

Page 45: ...trap receiver The Informational means only informational events will be sent to the trap receiver The Generation item is used to enable or disable trap generation NETpower SNMP agent adapter Configuration SNMP Trap Receiver Setup Menu IP address Community Severity Generation 1 2 192 168 1 2 public any disable 3 4 1 Set trap receiver 1 2 Set trap receiver 2 3 Set trap receiver 3 4 Set trap receiver...

Page 46: ...ystem time If the values retrieved from the Internet are not what you want you can still change the date and time manually NETpower SNMP agent adapter Configuration System Time Time Server Setup System Time 01 07 2003 11 08 37 Time Server IP Address 200 49 40 1 Time Zone 0 1 Set System Time 2 Set Time Server IP Address 3 Time Zone 4 Adjust System Time 0 Return to previous menu Enter Choice User Ac...

Page 47: ...ule You have to install Environmental Monitoring Module before setup Web and Telnet Service Setting Enter w at the main menu to enable disable Web Telnet service Enable Web Service when you want to monitor the UPS via a web browser Enable or disable Telnet Service to specify whether it allows users to login via telnet NETpower SNMP agent adapter Configuration Web and Telnet Service Setup Menu Web ...

Page 48: ...ust have a tftp server installed and copy the firmware file to the tftp server Input the tftp server address 192 168 1 1 Input the file name dnpower bin When you choose 2 the following screen is displayed asking you to input the url pointed to the firmware file To make it work you must have a web server installed and copy the firmware file to the web server Input the URL Example http 192 168 1 1 d...

Page 49: ... b at the main menu to reboot the NETpower device All settings will not be saved When the next menu is displayed choose 1 to reboot the NETpower device or choose 0 to return to the previous menu NETpower SNMP agent adapter Configuration Reboot 1 Yes Do it 0 Return to previous menu Enter Choice Save Reboot To save configuration data and reboot enter s at the main menu When the next menu is displaye...