Xtreme Power 65150, Owner'S Manual

PARTS

LISTS

For

assistance

in

solving

parts

problems

please

refer

to

the

parts

and

components

for

our

air

compressors

by

number.

When

a

new

replacement

is

needed

include

the

model

number

of

the

air

compressor,

part

number

and

quantity

required.

If

a

new

assembly

is

required,

include

the

model

number

of

the

air

compressor

undergoing

repair

(according

to

the

nameplate),

the

part

name,

part

number

and

quantity

required

according

to

the

number

on

the

parts

diagram.

During

the

break-in

period,

nuts

and

bolts

have

a

tendency

to

loosen

up.

After

two

weeks

tighten

ail

nuts

and

bolts

including

head

bolts.

Then

check

everything

once

a

month

to

make

sure

all

nuts

and

bolts

stay

tight.

Troubleshooting

chart

Do

not

disassemble

check

valve

with

air

pressure

in

tank

Symptom

Possible

cause(s)

Corrective

action

Excessive

noise

in

operation

1.Loose

pulley,

flywheel,

belt

guard,

etc.

2.Lack

of

oil

in

crankcase

3.

Compressor

floor

mounting

loose

1.Tighten
2.Check

for

damage

to

bearings,

replenish

oil

3.Shim

and

tighten

Milk

oil

in

oil

reservoir

Water

condensation

in

crankcase

due

to

high

humidity

Pipe

air

intake

to

less

humid

air

source.

Run

pump

continuously

for

one

hour

Excessive

oil

consumption

or

oil

in

air

lines

1.Be

sure

there

is

a

problem

2.Restricted

air

intake

3.Wrong

oil

viscosity

4.Worn

piston

ring

5.Oil

leaks

6.Wear

and

tear

of

cylinder

1.Diagnose

oil

contamination

problems

by

testing

the

discharge

air

or

measuring

oil

consumption

from

the

crankcase

2.Clean

or

replace

air

filter

3.Drain

oil,

Refill

with

oil

of

proper

viscosity
4.Replace

rings

5.Tighten

bolts,

replace

gaskets

or

O-rings

6.Replace

cylinder

Water

in

discharge

air

Excessive

water

in

tank

Drain

tank

Air

blowing

out

of

inlet

Broken

inlet

valve

Replace

valve

assembly

Insufficient

pressure

1.Air

demand

too

high

2.Leaks

or

restrictions

in

hoses

or

piping

3.Slipping

belts

1.Limit

air

usage

2.Check

for

leaks

or

restriction

in

hose

or

piping
3.Tighten

belts

Tank

dose

not

hold

pressure

when

compressor

is

off

and

shutoff

valve

is

closed

1.Faulty

check

valve

2.Check

all

connections

and

fittings

for

tightness
3.Check

tank

for

cracks

pin

holes

1.Clean

or

replace

faulty

valve

2.Tighten
3.Replace

tank,

Never

repair

a

damaged

tank

Excessive

belt

wear,

(Light

dust

from

start

is

normal.

Worn

belts

separate

at

layers)

1.Pulley

out

of

alignment

2.Belts

too

tight

or

too

loose

1.Realign

motor

pulley

2.Adjust

tension

Tank

pressure

builds

slowly

1.Dirty

air

filter

2.Blown

cylinder

head

gasket

3.Worn/broken

intake/discharge

valves

4.Air

leaks

1.Clean

or

replace

filter

element

2.Install

new

gasket

3.Install

new

valve

plate

assembly

4.Tighten

joints

Tank

pressure

builds

up

quickly

on

compressor

Excessive

water

in

tank

Drain

tank

Safety

valve

pops

open

while

compressor

is

running

1.Wrong

pressure

setting

2.Defective

safety

valve

1.Adjust

to

lower

pressure

2.Replace

valve