Xtreme P90L-1500, User & Installation Manual

Page 1: ...00 2000 3000 Models User Installation Manual 2015 Xtreme Power Conversion Corporation All rights reserved Rev 4 08 15 For more information visit www 247technology com single phaserackmounttower ups xtreme power conversion p90 ...

Page 2: ...mergency Power Off EPO Port 10 Hardware Installation Guide 11 UPS Installation 12 Starting the UPS 17 Software Installation 17 Operations 18 ButtonOperation 18 LCDPanel 18 Audible Alarms 20 Abbreviations in LCD Display 20 UPS Setting 21 Operating Mode Description 25 Fault Reference Codes 26 Warning Indicators 27 Troubleshooting 28 Storage And Maintenance 30 Storage 30 Maintenance 30 Batteries 30 S...

Page 3: ... Service 33 Xtreme Power Conversion Limited Warranty 34 Xtreme Power Conversion Load Protection Policy 35 Appendix A P90 BP36 P90 BP48 P90 BP72 User Guide 38 Important Safety Instructions 38 Product Overview and Setup 38 Type of Battery Required 40 Battery Replacement 41 Wiring Diagram 47 Storage Maintenance 50 ...

Page 4: ...d service personnel CAUTION Non isolated Battery supply Risk of electric shock battery circuit is not isolated from AC input haz ardous voltage may exist between battery terminals and ground Test before touching WARNING Fuses To reduce the risk of fire replace only with the same type and size of fuse WARNING Unit intended for installation in a controlled environment CAUTION Do not dispose of batte...

Page 5: ...lugged into it Please do not discard the UPS or the UPS batteries as the UPS may have valve regulated lead acid batter ies Please recycle batteries appropriately The unit has a dangerous amount of voltage If the UPS indicator is on the unit s outlets may have a dangerous amount of voltage even when not plugged into the wall outlet because the battery may continue to supply power Care should be tak...

Page 6: ... from lightning power company ac cidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage...

Page 7: ...UPS system the following should be taken into consideration The total demand of the protected system shall dictate the output power rating VA Allow a margin for future expansion or calculation inaccuracies from measured power requirements Backup time required will indicate the battery size needed If the load is less than the UPS nominal power rating then actual backup time is longer The following ...

Page 8: ...Xtreme Power Conversion Corporation P90L 1500 3000 User s Manual Page 8 Uninterruptible Power Supply P90L 3000 rear view Front panel Selector buttons Rack display ...

Page 9: ... pin female D sub connector Information provided includes data about utility load and the UPS The interface port pins and their functions are identified in the following table PIN FUNCTIONS 1 4 6 7 8 9 Reserved 2 UPS transmit 3 UPS receive 5 Ground SNMP Communications Option The UPS provides an intelligent slot for internal or external network card This special intelligent network card can be comp...

Page 10: ...onnection and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown proce dures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the outlets on the UPS Keep Pin 1 and Pin 2 closed for UPS normal operation To activate EPO function open the wire between Pin 1 and...

Page 11: ...tion may exist in which no electrical equipment should be operated The instructions in this manual explain how to install the UPS safely Not acknowledging such electrical hazards may be fatal keep this manual for future reference Environment Ensure that all environmental concerns and requirements are met according to specifications listed in this docu ment otherwise the safety of installation pers...

Page 12: ...ing must be performed in accordance with the local electrical laws and regulations and per formed by appropriate personnel For safety considerations the UPS is shipped from the factory with battery wires Connecting Battery Packs Connect external battery pack s in accordance with the diagrams below P90L 1500 rear view Battery pack rear view ...

Page 13: ...Supply Rack mount Installation using front brackets Step 1 Step 2 Rack mount Installation using 4 post rail kit Package contents Right and left rail sliders 1 each 2 M6 nuts 12 M6 screws Attach brackets to the front corners of the UPS Slide the UPS into the rack and secure using hardware provided ...

Page 14: ... Page 14 Uninterruptible Power Supply Step 1 Use 4 screws to mount right and left rail sliders in front of rack Step 2 Use 4 screws to mount right and left rail sliders in back of rack Step 3 Place the nuts in the proper location in the rack based upon height of UPS ...

Page 15: ...sion Corporation P90L 1500 3000 User s Manual Page 15 Uninterruptible Power Supply Step 4 Carefully place the UPS on the rail support Step 5 Fix the UPS in position with screws Step 6 Rail kit installation is now complete ...

Page 16: ...Manual Page 16 Uninterruptible Power Supply Tower Installation Step 1 Step 2 Step 3 Inter connect the tower brackets that shipped in the box with the UPS Carefully lower the UPS into the brackets as shown Your UPS is now mounted as shown in the tower position ...

Page 17: ...tlets can also be used to re cycle the power to remote devices if required to re start a server due to lock up issues Starting the UPS Press the ON MUTE button on the front panel of the UPS for two seconds to power on the UPS Note the battery charges during the first five hours of normal operation Do not expect full battery run time during the initial charge period Software Installation For optima...

Page 18: ...ton more than 2 seconds to turn off the UPS The UPS will be in standby mode under normal power or transfer to bypass mode if the Bypass enable setting is set by pressing this button Confirm selection key Press this button to confirm selection in UPS setting mode SELECT Button Switch LCD message Press this button to change the LCD message for in put voltage input frequency battery voltage output vo...

Page 19: ...on Input Output Battery information Indicates the output input voltage output input frequency or battery volt age V output voltage Hz frequency Load information Indicates the load level by 0 25 26 50 51 75 and 76 100 Indicates overload Indicates the load or the UPS output is short circuited UPS Status Indicates that programmable management outlets are working Indicates the UPS is working in online...

Page 20: ...mething wrong with the battery Audible Alarms Description Buzzer status Battery Mode Sounds every 4 seconds Low Battery Sounds every second Overload Sounding twice every second Fault Continuously sounds Abbreviations in LCD Display Abbreviation Display Meaning ENA Enable DIS Disable ESC Escape RAC Rack Display TOE Tower Display B L Low Battery O L Overload N C Battery is not connected O C Overchar...

Page 21: ... of Bypass Range UPS Setting 01 Output Voltage Settings Interface Setting You may choose the following output voltage 110 presents output voltage as 110VAC 115 presents output voltage as 115VAC 120 presents output voltage as 120VAC 127 presents output voltage as 127VAC There are two parameters to set up the UPS Parameter 1 for program alternatives there are 9 programs to set up Parameter 2 for set...

Page 22: ...e disable 03 Output Frequency Setting Interface Setting You may set the initial frequency on battery mode BAT 50 sets output frequency to 50Hz BAT 60 sets output frequency to 60Hz If converter mode is enabled you may choose the fol lowing output frequency CF 50 sets output frequency to 50Hz CF 60 sets output frequency to 60Hz 04 ECO enable disable Interface Setting ENA ECO mode enable DIS ECO mode...

Page 23: ...O enable disable Interface Setting ENA Advanced ECO mode enable DIS Advanced ECO mode disable 06 Bypass Mode enable disable Interface Setting ENA Bypass mode enable DIS Bypass mode disable 07 Programmable Outlets enable disable Interface Setting ENA Programmable outlets enable DIS Programmable outlets disable ...

Page 24: ...ttery mode 09 LCD Display Direction Setting Interface Setting RAC the LCD display is horizontal TOE the LCD display is vertical 10 Acceptable Input Voltage Range Setting Interface Setting Choose the following Acceptable input voltage range 55 150 alternating flashing acceptable input voltage range is from 55V to 150V 80 130 alternating flashing acceptable input voltage range is from 80V to 130V 85...

Page 25: ...utput via static bypass switch for energy sav ing PFC and INVERTER are still active in this mode AECO Mode Advanced Efficiency Corrective Optimizer When the input voltage is within setting range 3 Vo max UPS will provide voltage to output via static bypass switch for energy sav ing PFC and INVERTER are off in this mode Frequency Converter Mode Rack When input frequency is within 40Hz to 70 Hz the ...

Page 26: ... still being charged Fault Mode The UPS is in fault mode when no output power is supplied from the UPS and the fault icon flashes on the LCD display although the in formation from the UPS can be displayed on the screen Fault Reference Codes Fault event Fault code Icon Fault event Fault code Icon Bus start failure 01 X Inverter output short 14 Bus over 02 X Battery voltage too high 27 X Bus under 0...

Page 27: ...y second Overload Sounds twice every second Battery not connected Sounds every second Overcharge Sounds every second Site wiring fault Sounds every second EPO enable Sounds every second Over temperature Sounds every second Charger failure Sounds every second Battery fault Sounds every second Bypass out of range Sounds every second Bypass frequency unstable Sounds every second ...

Page 28: ...CD display and alarm is continuously sound ing Battery voltage is too high or the charger is in fault condition Contactyour dealer for support Fault code is shown as 28 and the icon is showing on LCD display and alarm is continuously sound ing Battery voltage is too low or the charger is in fault condition Contactyour dealer for support The icon and are flashing on LCD display and alarm is soundin...

Page 29: ...ere are two possible results 1 The load is still supplied but directly by AC utility via bypass 2 The load is no longer supplied with power Contactyour dealer for support Battery backup time is shorter than expected Batteries are not fully charged Charge the batteries for at least 5 hours and then re check capacity If the problem still exists contact your dealer for support Batteries are defective...

Page 30: ...uthorized persons must be kept away from the batteries Verify that no voltage between the battery terminals and the ground is present before maintenance or re pair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Batteries may cause electric shock and have a high short circuit current Please remove ...

Page 31: ...8 NEMA 5 15R 8 NEMA 5 15 20R 1 NEMA L5 30R 4 NEMA 5 15 20R ENVIRONMENT Efficiency Up to 98 ECO mode and 92 online mode Operating temperature 32 104 F 0 40 C Audible noise 50dBA Altitude 11 500 ft above sea level OPTIONAL Model number P90 BP36 P90 BP48 P90 BP72 BATTERY PACKS BP dimensions W x D x H 17 2 x 18 9 x 3 5 in 17 2 x 18 9 x 3 5 in 17 2 x 23 6 x 3 5 in BP weight 58 1 lbs 74 6 lbs 104 4 lbs ...

Page 32: ...Supply Shipping List UPS 1 ViewPower CD 2 Horizontal brackets front 3 Tower stand brackets 4 Manual 5 4ft USB cable 6 Battery cable for UPS to external battery pack customer supplied Shipping List Battery Pack 1 UPS EBP Anderson cable assembly 2 Manual 3 Tower stand brackets 4 Horizontal brackets ...

Page 33: ...will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available as...

Page 34: ... a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operatin...

Page 35: ...the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Protection Policy Dollar an...

Page 36: ...he Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the Product offers such protection 3 DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE INSTALLATION ENVIRON...

Page 37: ... issue payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair market value of the Connected Equipment XPCs maximu...

Page 38: ...e battery box enclosure The battery will discharge naturally if the system is unused for a period of time It should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void During normal operation the batteries will automatically remain in charged condition Servicing of batteries should be performed or supervised by trained personnel with knowledge of bat...

Page 39: ...lecting Installation Position It is necessary to select a proper environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 Keep at least 20cm 8 inches clearance from the rear panel of the unit from the wall or other obstructions 2 Do not block the air flow to the ventilation openings...

Page 40: ...nnecting with UPS and Other Battery Box Follow below installation chart to connect with UPS and other battery box with included cable Type of Battery Required This battery box has been designed to operate with the following types of batteries 36V 9Ah Version 3 pieces of 12V 9Ah batteries per string 48V 9Ah Version 4 pieces of 12V 9Ah batteries per string 72V 9Ah Version 6 pieces of 12V 9Ah batteri...

Page 41: ... UPS BEFORE PERFORMING THE FOLLOW ING SEQUENCE OF OPERATIONS P90 BP36 Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing the 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 6 screws present on the two...

Page 42: ...atteries repeat the same procedure on the battery hold down brackets on the right side of the battery box Step 6 Now it is possible to put all batteries inside the unit by following the below picture the following drawing are indicates the wire fastener positions for the correct battery placement Note To install the second string of batteries repeat the same procedure on the right side of battery ...

Page 43: ...t panel and secure it with screws Step 10 Connect the battery box to the UPS P90 BP48 Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing the 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws pr...

Page 44: ...ocedure on the battery hold down brackets on the right side of the battery box Step 6 Now it is possible to put all batteries inside the unit by following the below picture the following drawing are indicates the wire fastener positions for the correct battery placement Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batt...

Page 45: ...ont panel and secure it with screws Step 10 Connect the battery box to the UPS P90 BP72 Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 3 Remove the fixed part of the front panel by removing 2 screw present Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws pres...

Page 46: ...the same procedure on the battery fixing plate on the right side of battery box Step 6 Now it is possible to put the batteries inside following below picture in the following drawing are indicated the fasten positions for the correct batteries placing Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the...

Page 47: ...at the same procedure on the right side of battery box Step 9 Put the metal top cover back on the unit Close the front fixing plate and the two parts of the front panel and secure it with screws Step 10 Connect the battery box to the UPS Wiring Diagram P90 BP36 Batt Link PCBA Batt Link PCBA Breaker 1st battery bench 2nd battery bench RED BLACK RED BLACK ...

Page 48: ...M 350M M 350M M 450M M 150M M 150M M Note The cable connection from the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram P90 BP48 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 49: ...80M M 280M M 220MM 4 260MM 300MM Note The cable connection from the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram P90 BP72 BattLinkPCBA BattLinkPCBA Breaker 1stbatterybench 2nd batterybench RED RED BLACK BLACK ...

Page 50: ...mbient temperature has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location During storage recharge the battery in accordance with t...