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Xtreme Power Conversion Corporation

XBDM-1520RHW User’s Manual

Page 6

Bypass Distribution Module

Introduction

The information provided in this manual covers single phase hardwired 15/20A bypass distribution module, its 

basic functions, operating procedures, options available and emergency situations. It also includes information on 

how to ship, store, handle, and install the equipment. Only detailed requirements of the XBDM unit are described 

herein, and installation must be carried out in accordance with this manual. Refer to the associated UPS manual for 

UPS operating instructions. Electrical installation must also carefully follow local legislation and regulations. Only 

qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to 

be fatal.

Product Description

Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power Supply (UPS) 

including computers, workstations, process control systems, telecommunications systems, sales terminals, other 

critical instrumentation, etc. The purpose of the XBDM is to provide an extra level of protection in allowing for the 

replacement of a UPS without powering down the loads connected. The XBDM can work with most single phase 

topologies. It will not work with topologies that have a phase shift between input and output (like ferro of UPS 

with an isolation transformer).

Electrical interference exists in many forms, causing problems in AC power, from lightning, power company ac-

cidents and radio transmission motors, air conditioners, and vending machines. Protection of sensitive electrical 

equipment is vital to protect against power outages, low or high voltage conditions, slow voltage fluctuations, 

frequency variations, differential and common-mode noise, transients, etc.

To prevent power line problems from reaching critical systems causing damage to software, hardware, and equip-

ment malfunctions, the UPS maintains constant voltage, isolating critical load output and cleaning the utility AC 

power. When a UPS fails or needs maintenance, many times it is necessary to turn off the UPS and disconnect it 

from incoming electrical circuits. With the XBDM installed between the incoming Utility and the UPS, you can re-

place the UPS and/or Batteries without dropping the load. You simply switch the XBDM from UPS power to Utility 

power and remove the UPS while the load connected to the XBDM continues to operate temporarily from Utility 

power.

Bypass Distribution Description

The Xtreme Bypass Distribution Module (XBDM) is designed to operate with a single-phase UPS up to 30Amps in 

output capacity. The XBDM allows you to:

•  Replace or upgrade the UPS without losing power to the protected equipment

•  Provide surge protection if the UPS is not present

•  Provide extra surge protection when the UPS is present

As shown in the block diagram below:

•  Under normal operation, the UTILITY INPUT flows through the XBDM to the UPS and then out to the CON-

NECTED LOADS.

Summary of Contents for XBDM Series

Page 1: ...XBDM 1520RHW 15A 20A Models User Installation Manual www xpcc com 2014 Xtreme Power Conversion Corporation All rights reserved Rev 10 23 14 ...

Page 2: ...tion 6 BypassDistributionDescription 6 System Configuration 7 LEDDescription 8 HardwareInstallationGuide 9 Installation 9 Wiring and Connecting 11 Initial Connection 11 Startup Sequence 11 User sOperations 12 NormalOperation 12 BypassOperation 12 Specifications 14 Shipping List 14 Obtaining Service 15 Xtreme Power Conversion Limited Warranty 16 ...

Page 3: ...ls XBDM 15RHW XBDM 20RHW as it provides important information that should be followed during installation allowing you to correctly set up your system for the maximum safety and performance Included is information on customer support and service If you experience a problem with the XBDM please contact technical support WARNING Incorrect installation operation and or modifications made to the XBDM ...

Page 4: ... Only a qualified technician or authorized agent may service the unit The XBDM unit s output receptacles can carry live voltage even when not connected to an input voltage source The UPS has its own internal energy source CAUTION The unit has a dangerous amount of voltage If either the UPS or BYPASS indicator is on the unit s outlets may have a dangerous amount of voltage even when not plugged int...

Page 5: ...nel cannot be guaranteed and the unit may malfunction Ensure that you remember the following when locating the XBDM Avoid extremes of temperature and humidity Operating temperature 0 C to 50 C 32 to 122 F Operating elevation 0 to 3000m 0 10 0000 ft Relative humidity 0 90 non condensing Storage temperature 0 65 C 32 to 149 F Storage elevation 0 to 15 000m 0 to 50 000 ft Provide protection for the e...

Page 6: ...n transformer Electrical interference exists in many forms causing problems in AC power from lightning power company ac cidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise tran...

Page 7: ...in the block diagram below Under maintenance operation the UTILITY INPUT flows through the XBDM to the CONNECTED LOADS the UPS is not in the circuit Block Diagram without UPS System Configuration The diagrams shown give front top and rear view of the XBDM XBDM 15RHW XBDM 20RHW Front View XBDM 1020LV Rear View XBDM 1015LV Top View ...

Page 8: ...llow the user to quickly understand the status of the unit Red LED UPS power is available Orange LED Utility is available for Bypass operation Green LED Surge Protection is available XBDM Front Panel LED s CAUTION The Orange LED must be illuminated before transferring to BYPASS power The Red LED must be illuminated before transferring to UPS power XBDM Front Panel Bypass Switch ...

Page 9: ... of properly Installation The XBDM supports horizontal 1U rack mount and vertical rack mount installation Horizontal Installation 1U 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 retaining screws included XBDM 15RHW XBDM 20RHW Horizontal Mounting 2 Install the XBDM in a suitable horizontal location in the rack rail using four 4 user provided mou...

Page 10: ...ach end of the XBDM using four 4 retaining screws included XBDM 15RHW XBDM 20RHW Vertical Mounting 2 Attach the two vertical mounting brackets included to the horizontal rack mounting brackets on each end of the XBDM using four 4 retaining screws included see Figure 2 3 Install the XBDM in a suitable vertical location on the side of the rack rail with four 4 user provided mounting screws ...

Page 11: ... in accordance with UPS manufacturers documentation Verify the correct wiring to the XBDM prior to proceeding to step 2 2 Unplug the UPS from utility source Depending on the model of UPS it may take a few seconds for the UPS to completely shut down All indicators on the UPS front panel should shutdown 3 Disconnect the protected equipment power cord s from the UPS 4 Verify that the BYPASS switch on...

Page 12: ...n To transfer your equipment to Maintenance Bypass AC Line operation and remove the UPS 1 Turn the Bypass Switch on the XBDM to BYPASS position The XBDM is now powering your equipment from Utility power CAUTION The Orange LED must be illuminated before transferring to BYPASS operation CAUTION When the XBDM is operating in UTILITY MODE the LOAD connected is not protected from power outages 2 Press ...

Page 13: ...XBDM to a UPS output receptacle 3 Plug the UPS INPUT POWER CORD into the XBDM UPS INPUT RECEPTACLE 4 Start the UPS per the manufactures instructions The red UPS available light should illuminate on the By pass Distribution Module 5 Toggle the Bypass Switch on the XBDM to UPS position The XBDM is now powering your equipment from UPS power ...

Page 14: ...k before make rocker switch Transfer time 8ms UPS INPUT Input connection 5 20R UPS OUTPUT Connection to UPS output 3 ft cord with 3 ft cord with 5 15P plug 5 20P plug AC SURGE Capacity 6500A 114J 330VAC INDICATORS LED indicators Utility surge UPS PHYSICAL Dimensions W x D x H 17 x 3 5 x 1 75 in Weight 3 6 lbs WARRANTY 3 years 2 years outside of USA INCLUDED IN BOX Standard 19 rack mounting hardwar...

Page 15: ...ill ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available as ...

Page 16: ...er than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions An...

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