Xtreme XR1267 Operation & Safety Manual Download

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For information call (800) 497-1704

Page 1

XR1267

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General 3

Replacement manuals 3

Model/Serial Number Plate 3

Orientation 3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Disclaimer 4

Signal Words 4

Safety Symbols 4

Employer Responsibility 7

Operator Responsibility 7

Operator Qualifications 7

Modifications 7

Mounting/Dismounting 8

Work Site Safety 8

Before Starting Forklift 9

Operation Safety 10

Load Safety 13

Attachments 13

Shut Down Procedure 13

Forklift Maintenance 14

Dead Engine Towing . . . . . . . . . . . . . . . . . . . . . 16

Parking Brake Release (Front Axle) 16

Re-activating Parking Brakes (Front Axle) 16

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Label Legend 18

Left Side View 18

Right Side View 18

Front View 19

Rear View 19

Cab View 19

Replacement Labels 21

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Standard Equipment 32

Optional Equipment 32

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 33

Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Ignition Switch 34

Accessory Outlet 34

Accelerator Pedal 34

Service Brake Pedal 35

Steering Wheel 35

Horn Button 35

Operator Seat 35

Operator Seat Controls 35

Weight Suspension Lever 35

Lumbar Support 36

Fore and Aft Adjustment Lever 36

Backrest Angle Adjustment Lever 36

Seat Belt 36

Rear View Mirrors 37

Controls and Indicators 37

Travel Select Lever 37

Gear Select Switch 38

Parking Brake Switch 38

Load Capacity Charts 38

Hydraulic Oil Temperature Indicator 38

Low Brake Pressure Indicator 39

Rear Axle Lock Indicator 39

Hourmeter 39

Voltage Gauge 39

Fuel Gauge 40

Oil Gauge 40

Coolant Gauge 40

Light Switches 40

Work Light Switch 40

Rear Axle Centering Indicator 41

Steering Select Switch 41

Declutch Indicator 41

Declutch Switch 41

Outrigger Toggle Switches 42

Boom Control 42

Attachment Tilt Switch 44

Frame Sway Control Handle 44

Auxiliary Attachment Control 45

Optional Controls and Indicators 45

Two Wheel Rear (2WR) Steering Switch 45

Boom Angle Indicator 46

Boom Extend Letters 46

Frame Level Indicator 46

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Pre-Operation Inspection 47

Pre-Operation Inspection Checklist 49

Functional Tests 50

Functional Test Checklist 50

Operator Maintenance 51

Before Starting Forklift 52

Starting Forklift 52

Normal Starting 53

Cold Starting 53

Jump Starting 54

Forklift Travel 55

Steering Modes 55

Crab Steering 55

Two Wheel Steering (2W) 55

Four Wheel Steering (4W) 55

Two Wheel Rear Steering (2WR) (Optional) 55

Maximum Fork Sweep 55

Starting Travel 56

Shifting Gears 56

Warning Indicators and Gauges 56

Stopping Travel 57

Changing Travel Direction 57

Summary of Contents for XR1267

Page 1: ... 702 636 2969 800 497 1704 1415 W Bonanza Rd Las Vegas NV 89106 www XtremeManufacturing com XR1267 Operation Safety Manual ...

Page 2: ......

Page 3: ...6 Rear View Mirrors 37 Controls and Indicators 37 Travel Select Lever 37 Gear Select Switch 38 Parking Brake Switch 38 Load Capacity Charts 38 Hydraulic Oil Temperature Indicator 38 Low Brake Pressure Indicator 39 Rear Axle Lock Indicator 39 Hourmeter 39 Voltage Gauge 39 Fuel Gauge 40 Oil Gauge 40 Coolant Gauge 40 Light Switches 40 Work Light Switch 40 Rear Axle Centering Indicator 41 Steering Sel...

Page 4: ...rry A Load 64 Place A Load 64 Load Shift 65 Elevating Personnel 65 Frame Leveling 66 Load Capacity Charts 67 Using Load Capacity Charts 68 Reading Load Capacity Charts 68 Standard Carriage Load Capacity Chart 69 Preventive Maintenance 70 Establishing A Maintenance Program 70 Maintenance Schedules 70 Boom Emergency Lower Down Valve 72 Do Not Operate Accident Prevention Tags 72 New or Additional Ope...

Page 5: ... Learn and practice safe use of forklift controls in a safe clear area BEFORE you operate this forklift on a work site It is your responsibility to observe applicable laws and regulations and to follow manufacturer s instructions on forklift operation and maintenance Replacement manuals Replacement manuals for the XR1267 Reach Forklifts can be obtained by contacting Xtreme Manufacturing Phone 800 ...

Page 6: ...nd regulations Signal Words Signal words are the word or words that call attention to the safety sign and designate a degree or level of hazard seriousness The signal words used in this manual are DANGER WARNING and CAUTION Danger DANGER Red used with the safety alert symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning WARNING Oran...

Page 7: ...DO NOT Operate If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructio...

Page 8: ...s On Or In The Operator Cab Set Parking Brake To ON Engage Parking Brake Warning Forklift Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Use As A Personnel Carrier DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Park...

Page 9: ...afety laws and or local regulations You must have the required training skills and tools to perform installation operation maintenance or repair procedures properly and safely Make sure the forklift and attachments will not be damaged or made unsafe by any procedures you choose Operator Qualifications Operators must be in good physical and mental condition with appropriate reflexes reaction time v...

Page 10: ... the work site such as gas and water pipes electrical cables and sewers Underground objects could cause death or serious injury Warning Operate the forklift only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and vehicles in the work area Know the rul...

Page 11: ...g Perform a pre operation inspection and functional tests at the beginning of each work shift Perform the pre operation inspection first DO NOT perform the pre operation inspection with the engine running or hot Contact with moving or heated parts could cause death or serious injury Perform the pre operation inspection and functional tests in an open area Inspections and functional tests may requi...

Page 12: ...al or state codes might require a greater distance Know the maximum height and reach of this reach forklift Warning Use of the frame sway control with the boom raised above horizontal could cause tip over resulting in death or injury Always use the frame sway control to level the forklift BEFORE raising the boom above horizontal If the forklift cannot be leveled using the frame sway control do not...

Page 13: ...nel and other objects in the area and to prevent death serious injury or property damage Warning To prevent death serious injury or property damage make sure the forklift comes to a complete stop before moving the travel select lever A sudden change in direction of travel while carrying a load could reduce stability and or cause the load to shift or fall DO NOT shift through multiple gears with a ...

Page 14: ...me Sway Override switch Improper use of the Frame Sway Override switch could result in death serious injury or property damage Make sure the forklift frame is level before raising and extending the boom Frame swaying left or right with the boom raised is extremely dangerous and can result in death or serious injury Use the frame sway control to level the forklift before raising the boom Reposition...

Page 15: ...tipped Avoid sudden stops starts or turns Avoid carrying a swinging load If necessary secure the load by attaching it to the forklift tie downs and or have another person assist with safely steadying the load Attachments Warning Improper connection of an auxiliary attachment could result in death or serious injury Attachments not locked into place can become unstable and fall on the operator or ot...

Page 16: ...age Check hydraulic oil lines tubes and hoses carefully DO NOT use your bare hand to check for leaks Always use a board or cardboard when checking for a hydraulic leak Escaping hydraulic fluid under pressure even a pinhole size leak can penetrate body tissue which could cause death or serious injury If hydraulic oil is injected into your skin a doctor familiar with this type of injury must treat i...

Page 17: ... and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling these items Warning Wear eye protection when starting a forklift with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or serious injury Never jump start ...

Page 18: ... the vehicle and clear the area of any unnecessary personnel 6 Crawl out from under the vehicle and clear the area of any unnecessary personnel 7 Carefully remove the blocking from each of the four wheels and tow the vehicle to a secure location Re activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from vehicle roll away 1 Af...

Page 19: ...For information call 800 497 1704 Page 17 XR1267 Safety THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 20: ...Page 18 Xtreme Manufacturing LLC Labels XR1267 Labels Label Legend Left Side View Figure 3 1 Label Legend Left Side View Right Side View Figure 3 2 Label Legend Right Side View ...

Page 21: ...For information call 800 497 1704 Page 19 XR1267 Labels Front View Figure 3 4 Label Legend Rear View Rear View Figure 3 5 Label Legend Cab View Cab View Figure 3 3 Label Legend Front View ...

Page 22: ...ng Injection Hazard 32 2 18083 001 Warning Explosion Hazard 33 1 18086 001 Hydraulic Fluid Use Dexron III 34 4 18090 001 Warning Tip Over Hazard 35 2 18300 001 Warning Falling Hazard 36 2 18312 000 Warning Falling Hazard 37 4 18315 000 Tie Down Point 38 2 18095 000 Xtreme Logo 39 3 18044 000 Xtreme X 40 1 18096 000 Boom Swoosh Left Front 41 1 18097 000 Boom Swoosh Left Rear Item Qty Part No Descri...

Page 23: ...abel number available when you call 1 18008 000 On Off Lights Rear Axle Centered Parking Brake OFF ON 18001 002 702 636 2969 800 497 1704 Coolant Fuel Oil Volts Hourmeter Steering On Off Declutch Up Down Outriggers Left Right 4W 2W Crab R e a r A x le L o c k e d H y d ra u li c O il T e m p e ra tu re L o w B ra k e P re s s u re 2 18001 002 3 18010 001 4 18011 001 5 18013 001 6 18014 001 ...

Page 24: ...Page 22 Xtreme Manufacturing LLC Labels XR1267 7 18015 001 8 18016 001 9 18017 001 10 18018 001 11 18018 002 12 18019 001 ...

Page 25: ...For information call 800 497 1704 Page 23 XR1267 Labels 13 18020 001 14 18021 001 15 18022 001 16 18023 001 17 18025 001 18 18026 001 ...

Page 26: ...Page 24 Xtreme Manufacturing LLC Labels XR1267 19 18027 001 20 18031 001 WARNING 21 18032 001 22 18033 000 23 18034 000 24 18039 000 ...

Page 27: ...For information call 800 497 1704 Page 25 XR1267 Labels 25 18041 001 26 18042 000 27 18066 001 28 18067 000 18334 001 29 18334 001 30 18069 000 ...

Page 28: ...Page 26 Xtreme Manufacturing LLC Labels XR1267 31 18082 001 32 18083 001 33 18086 001 34 18090 001 35 18300 001 36 18312 000 ...

Page 29: ...For information call 800 497 1704 Page 27 XR1267 Labels 37 18315 000 38 18095 000 39 18044 000 40 18096 000 41 18097 000 42 18098 000 ...

Page 30: ...Page 28 Xtreme Manufacturing LLC Labels XR1267 43 18099 000 44 18092 002 A D 18056 000 B C 45 18056 000 E F 46 18057 000 G 18058 000 H 47 18058 000 48 18311 002 ...

Page 31: ...ST FORKS WHEN CARRIAGE IS UNLOADED 18331 000 49 18331 000 18332 000 DEATH or SERIOUS INJURY could result from improper operation when using tow connection DO NOT EXCEED RATED TOW CAPACITY Max vertical load 500 LBS Max tow capacity 5000 LBS DO NOT ELEVATE BOOM ABOVE 30 WHEN TOWING 50 18332 000 51 18307 001 52 18306 001 53 18306 000 54 18092 003 ...

Page 32: ...TH 1 000LB NOMINAL PLATFORM CAPACITY 2FT 3 5FT NOMINAL RAILING 8 FT PLATFORM MAX 475 LB P8 10 FT PLATFORM MAX 550 LB P10 6 000 LBS AT 24 IN MIN CAPACITY FORK 12 000 LBS PAIR 58 17078 000 XR1267 LOAD CHART OUTRIGGERS DOWN PERSONNEL PLATFORM P N 17078 000 THE PLATFORM SHALL BE ELEVATED ONLY WHEN THE CHASSIS IS LEVEL 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35 40 45 50 55 H ...

Page 33: ...ICLES EQUIPPED WITH FOAM FILLED TIRES ONLY 70 LOAD RATING INCLUDES WEIGHT OF ANY RIGGING TRUSS WEIGHT 550 LBS NOMINAL CG X 48 33 IN FORWARD OF MOUNTING PIN 64 17056 000 XR1267 LOAD CHART OUTRIGGERS DOWN 12FT TRUSS BOOM P N 17056 000 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35 40 45 50 55 75 80 85 60 65 0 5 10 15 20 25 35 55 5 60 BO O M A N G LE 30 40 50 45 H G F E D C B A...

Page 34: ...uges Easy access drop down electrical panel 12 Volt accessory power outlet Brake oil pressure parking brake axle lock rear wheel alignment and declutch indicator lights Electric horn and backup alarm Declutch switch Rear view mirrors Adjustable suspension seat with seat belt 360 panoramic visibility Boom angle and frame level indicator Deluxe suspension seat Tires Foam filled Hydraulics Auxiliary ...

Page 35: ...Hydraulics GPM 49 PSI 4 000 Hydraulic Oil Capacity 45 gal Dimensions Length to fork face 26 6 Width 102 Height 8 11 Wheel Base 147 Ground Clearance 15 Turning Radius 15 10 Attachments Standard Carriage 72 or 96 10 Side Tilt Carriage 48 or 72 45 Swing Carriage 52 or 72 Pallet Forks 2 25 X 4 X 48 Lumber Forks 1 75 X 7 X 60 Block Forks 2 X 2 X 48 Utility Bucket 1 cu yd Concrete Bucket 0 5 cu yd or 1 ...

Page 36: ...n Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable PREHEAT Use for cold starting conditions START Engages starter motor to crank engine NOTE The PREHEAT and START positions are spring loaded When the key is released the Ignition switch will automatically return to the RUN position Figure 6 2 Ignition S...

Page 37: ...forklift in the corresponding direction Figure 6 6 Steering Wheel Horn Button Press the horn button to sound the horn Figure 6 7 Horn Button Operator Seat Operator Seat Controls The operator seat can be adjusted four 4 ways weight suspension height fore and aft and backrest angle Figure 6 8 Operator Seat Weight Suspension Lever Rotate the weight suspension lever to increase or decrease the seat cu...

Page 38: ...he angle of the backrest and release the lever to lock the backrest to the desired angle Figure 6 12 Backrest Angle Adjustment Lever Seat Belt Warning Always check the condition of the seat belt and mounting hardware before operating the forklift If the seat belt or mounting hardware is defective it may not properly restrain the operator which could result in death or serious injury DO NOT operate...

Page 39: ...e sure seat belt retracts snugly across your lap Rear View Mirrors Two 2 adjustable rear view mirrors are provided to aid the operator s rear vision One 1 rear view mirror is mounted on the upper left of the operator s cab Figure 6 14 Cab Mounted Mirror Figure 6 15 Frame Mounted Mirror Controls and Indicators Travel Select Lever The travel select lever has three 3 positions FORWARD NEUTRAL and REV...

Page 40: ...pacity Charts Load capacity charts are located on the left side of the front control panel Load capacity charts are provided to assist the operator in determining how to safely handle loads with the reach forklift including boom angle height and reach Figure 6 19 Typical Load Capacity Chart Hydraulic Oil Temperature Indicator The hydraulic oil temperature indicator illuminates when the oil tempera...

Page 41: ...smission is in NEUTRAL or the service brake is applied and when the boom is above 40 If the rear axle lock indicator does not illuminate stop the forklift follow proper shut down procedures tag the forklift with Do Not Operate tags and have a qualified mechanic service or repair the forklift before placing it into service again Figure 6 22 Rear Axle Lock Indicator Hourmeter The hourmeter indicates...

Page 42: ...e coolant gauge indicates the temperature of the coolant in the engine cooling system After starting the forklift allow time for the coolant temp gauge pointer to begin to move before operating the forklift After the engine has sufficiently warmed up normal engine coolant temperature should read between 180 to 200 F If the coolant gauge shows abnormal readings stop the forklift follow proper shut ...

Page 43: ... unstable and cause a loss of control which could result in death serious injury or property damage The Steering Select switch has three 3 steering positions Crab Two Wheel Steering 2W and Four Wheel Steering 4W Figure 6 31 Steering Select Switch Declutch Indicator The declutch indicator illuminates when the Declutch switch is set to the ON position If the declutch indicator does not illuminate st...

Page 44: ...handle has variable motions from the center position that control boom and tilt functions Figure 6 37 Boom Control Handle The boom control handle is used to raise lower extend retract the boom and tilt the carriage or attachment NOTE The boom control handle is a variable speed control Function speed is proportional to handle movement The more the handle is moved in the appropriate direction the fa...

Page 45: ...For information call 800 497 1704 Page 43 XR1267 OperatorCab Figure 6 38 Boom Control Handle Functions Table 7 Boom Control Handle Functions A B C D E F G H ...

Page 46: ...he operator NOTE The attachment carriage will retain any set angle throughout boom raising lowering retracting or extending operations Frame Sway Control Handle The Frame Sway Control Handle installed on the side console panel controls frame sway functions Figure 6 40 Frame Sway Control Handle The Frame Sway Control Handle Controls the frame sway functions by moving the control handle left and rig...

Page 47: ...l lever controls the functions of approved optional attachments that can be mounted to the forklift and require hydraulic supply for operation Figure 6 42 Auxiliary Attachment Control Lever Optional Controls and Indicators Two Wheel Rear 2WR Steering Switch A Two Wheel Rear 2WR Steering switch is used to engage and disengage the optional rear wheel steering feature Figure 6 43 Two Wheel Rear 2WR S...

Page 48: ...ions from 5 to 70 Figure 6 44 Boom Angle Indicator Boom Extend Letters As the boom is extended boom extend letters appear on the left side of the boom visible to the operator These letters indicate boom extension as it corresponds to the load capacity charts Figure 6 45 Boom Extend Letters Frame Level Indicator The frame level indicator is mounted on the upper right corner of the operator s cab Th...

Page 49: ... to be in need of repair or maintenance defective or unsafe in any way Caution Contact with hot surfaces or the exhaust pipe after the forklift has been operated could result in minor or moderate personal injury Warning Always check the condition of the seat belt and mounting hardware before operating the forklift If the seat belt or mounting hardware is defective it may not properly restrain the ...

Page 50: ...he State of California to cause cancer birth defects or other reproductive harm Wash hands after handling these items Warning Wear eye protection when starting a forklift with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging N...

Page 51: ...issing lug nuts Bent flanges or any other damage to rims Check front and rear sway cylinders and hoses for leaks or any other damage Check mirrors for cracks cleanliness and proper adjustment Check hydraulic reservoir sight gauge for proper fluid level Add hydraulic fluid if necessary Check engine compartment for Loose or damaged belts hoses and radiator blades Coolant reservoir level Add radiator...

Page 52: ...ndle left and right to extend and retract boom Operate the attachment tilt thumb switch up and down to tilt the attachment Operate the sway control handle left and right to sway frame left and right Operate the auxiliary attachment control lever if a hydraulic attachment is being used Turn work lights on and off Press the horn button to sound horn Place the travel select lever in reverse to sound ...

Page 53: ...draulic Oil Sight Gauge Figure 7 2 Add Hydraulic Oil If Necessary Figure 7 3 Check Coolant Reservoir Level Add Coolant If Necessary Figure 7 4 Check Engine Oil Level Add Engine Oil If Necessary Figure 7 5 Check Battery Case and Terminals Figure 7 6 Store Operation and Safety Manual In Protective Case ...

Page 54: ...Clothing can get caught on pedals levers or other protruding parts Landing on uneven surfaces could result in death or serious injury 1 Master battery disconnect on 2 Use safe mounting dismounting procedures to enter the operator cab 3 Adjust the operator seat for position and comfort Refer to Seat Adjustment section in this manual 4 Adjust mirrors this may require assistance 5 Adjust the side con...

Page 55: ...ntinuous cranking may damage the starter motor Cold Starting 2 Turn key in Ignition switch clockwise to the PREHEAT position and hold the key at PREHEAT for approximately one 1 minute Figure 7 10 Hold Key At PREHEAT 3 Turn key in Ignition switch clockwise to the START position Figure 7 11 Turn Key In Ignition Switch To START 4 Release the key immediately after the engine starts The Ignition switch...

Page 56: ... to explode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the forklift when travel select lever is in gear which can cause the forklift to lurch forward or backward and could result in death serious personal injury or property damage To avoid death or serious injury when jump starting with...

Page 57: ...ering allows all four 4 wheels to turn in the same direction as the steering wheel allowing the forklift to move sideways Crab steering is useful in a congested work site to line up to a loading location Two Wheel Front Steering 2W Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wheel 2W steeri...

Page 58: ...y The transmission has four 4 gears that can be used for traveling in forward or reverse To shift gears rotate the gear select lever to the next gear while the forklift is traveling Use first gear 1 for highest torque and pulling power Use higher gears for higher ground speed Never travel in fourth gear 4 when carrying a load Allow the engine speed to slow down before shifting to a lower gear Warn...

Page 59: ...es to a complete stop 3 Move the travel select lever to NEUTRAL N 4 Set the parking brake to ON engaged Warning To prevent death serious injury or property damage apply service brakes until the forklift comes to a complete stop move travel select lever to NEUTRAL N set the Parking Brake switch to ON engaged lower and retract the boom and shut off the engine before exiting the forklift Changing Tra...

Page 60: ...e Manufacturing makes no representations or warranties expressed or implied as to the design manufacture or fitness for use with this forklift of any third party attachment This forklift is not intended to be used and should not be used with an attachment that would alter the center of gravity or stability of this forklift Xtreme Manufacturing assumes no liability for any third party attachment th...

Page 61: ...t is equipped with a pressure reducing valve or is rated to be equal or greater than 4 000 psi 276 bar which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury When the auxiliary attachment control lever is moved right or left it activates hydraulic pressure through the quick attach couplers to move the carria...

Page 62: ...vot pins A are below and between the two 2 attachment hooks B Figure 7 22 Drive Vehicle Forward To Align Pivot Pins A With Attachment Hooks B 4 Raise the boom until pivot pins A have seated fully in attachment hooks B Figure 7 23 Raise Boom To Seat Pivot Pins A In Attachment Hooks B 5 Tilt the attachment up slightly The quick attach adapter should be tight against the rear of the attachment Align ...

Page 63: ... Quick Attach Lock Lever Is Seated In Groove A of Quick Attach Pin Warning Hydraulic attachments have a maximum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or slightly greater than 4 000 psi 276 bar which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could resu...

Page 64: ...d 4 Extend the boom approximately 18 to 20 inches 0 46 to 0 5 meters 5 With attachment 10 12 off of the ground tilt the attachment backward 6 Disconnect the quick attach couplers this only applies to attachments with a quick attach hydraulic system Figure 7 29 Disconnect Quick Attach Couplers A Female Coupler B Male Coupler 7 Raise the quick attach lock lever Figure 7 30 Raise Quick Attach Lock Le...

Page 65: ...e forklift attachments and loads a safe distance from electrical power lines Remain at least 10 feet 3 meters plus an additional 0 4 inches 10 millimeters for each 1 000 Volts over 50 000 Volts from active power lines and other power sources Work site operating directives and or local or state codes might require a greater distance Know the maximum height and reach of this reach forklift Warning F...

Page 66: ...lly 3 Transport the load with the bottom of the load and the boom as low as possible 4 With the load elevated move the forklift slowly and cautiously Only move the forklift to the extent needed to raise transport and place the load 5 Use guy lines to restrain load swing if possible Pick Up A Load 1 Use the correct load chart to review the rated load capacity of the auxiliary attachment being used ...

Page 67: ...ested by the user 7 Protection must be provided for the personnel in their normal working position on the platform from moving parts of the rough terrain forklift that represent a hazard 8 Information prominently indicated on the platform A Maximum work load including personnel and equipment B Weight of empty platform 9 Provide a means so that the platform can only be centered laterally on the rou...

Page 68: ...t truck When the operator is not in the operating position block the truck wheels and apply the parking brake with all controls in neutral 16 Alert elevated personnel before moving the platform Then move the platform smoothly and with caution 17 Always lower the platform if you must move the rough terrain forklift truck for adjustment in positioning 18 Be certain that personnel and equipment on th...

Page 69: ...e brake parking brake and placing travel select lever in NEUTRAL then pressing the Frame Sway Override switch the trigger on the Front Control handle will override the lockout feature and allow frame sway Figure 7 36 Frame Sway Override Switch Load Capacity Charts Warning DO NOT exceed rated capacities Any attempt to lift or carry loads in excess of those shown on the load capacity charts could ca...

Page 70: ...ations from 5 to 70 Figure 7 39 Boom Angle Indicator Reading Load Capacity Charts To accurately read the load capacity charts you must determine three 3 things Weight of load being lifted Height of structure where load is to be placed Distance from front tires where load will be placed For example 1 The operator determines load weight and makes sure load does not exceed fork attachment or boom cap...

Page 71: ... BO O M A N G LE 12 0 00 LB S 30 40 50 45 H G F E D C B A H G F E D C B A 3 00 0 LB S 4 00 0 LB S 5 00 0 LB S 6 80 0 LB S 8 50 0 LB S 10 0 00 LB S 2 0 FT LOAD CENTER 2 0 FT LOAD CENTER THE REAR AXLE MUST BE LOCKED AND THE OUTRIGGERS FIRMLY AGAINST THE GROUND LOAD RATINGS SHOWN ARE FOR VEHICLES EQUIPPED WITH FOAM FILLED TIRES ONLY 6 000 LBS AT 24 IN MIN CAPACITY FORK 12 000 LBS PAIR Standard Carria...

Page 72: ...lt tension Lubricate front and rear drive shaft grease fittings Lubricate front and rear axle grease fittings Change differential oil Change wheel end oil Check wheel lug nuts torqued to 380 420 ft lbs Lubricate boom pivot point grease fittings Lubricate front and rear axle cylinder pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Re...

Page 73: ...d filters Replace hydraulic reservoir air breather Replace hydraulic return line filter Replace hydraulic high pressure filter After Every 1 000 Hours of Operation Comply with 50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Change wheel end oil Change differential oil Inspect boom chains After Every 2 000 Hours of Operati...

Page 74: ...ve with hex wrench then tighten nut to secure valve 9 Locate needle valves on lift cylinders Loosen nut on valve then loosen valve with hex wrench repeat for both sides 10 Fully lower boom with control handle in cab 11 When boom is fully lowered tighten valve with hex wrench then tighten nut to secure valve repeat for both sides Figure 8 2 Boom Access Cover Figure 8 3 Extend Cylinder Lower Down Va...

Page 75: ...For information call 800 497 1704 Page 73 XR1267 PreventiveMaintenance THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 76: ...o Not Operate tag to battery disconnect switch Figure 8 5 Battery Disconnect Switch Warning If forklift is unsafe for operation or maintenance the defect or defects must be clearly documented and posted in a conspicuous place on the forklift Failure to comply could result in death serious injury or property damage Returning Forklift To Service When the forklift has been repaired and made safe for ...

Page 77: ...For information call 800 497 1704 Page 75 XR1267 Lockout Tagout Do Not Operate Tags ...

Page 78: ...Page 76 Xtreme Manufacturing LLC Lockout Tagout XR1267 ...

Page 79: ...For information call 800 497 1704 Page 77 XR1267 Lockout Tagout ...

Page 80: ...1415 W Bonanza Rd Las Vegas NV 89106 www XtremeManufacturing com 702 636 2969 800 497 1704 24903 000 5 09 ...

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