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6. ENGINE REMOVAL; INSPECTION & INSTALLATION
6-5
●
Remove cylinder bolt
●
Remove cylinder
●
Remove dowel pin and cylinder gasket
Piston
●
Remove piston pin circlip
①
with
long nosed pliers
●
Remove piston pin
②
and piston
③
Tool: Piston Pin Remover
Δ
Engine Left Side
Starting Motor
●
Remove 2 bolts of starting motor
●
Remove starting motor
Note
:
Take care not to drop dowel pin into
crankcase
Note
:
When performing above removal process,
be sure to hook up timing chain to
prevent it from falling into crankcase
Note:
Put a clean rag under piston so as not to
drop piston pin circlip into crankcase
Notes:
●
When installing piston, make sure its
identification conforms to that of cylinder;
●
When removing piston pin, clean off burrs of
piston pin hole and groove. If it’s difficult to
remove the piston, DO NOT hammer, use a
special remover
④
6
Summary of Contents for XY500UTV
Page 1: ......
Page 2: ...Service Manual XY500UTV XY500LUTV XY500UE XY500UEL 4 4 ZHEJIANG XINYANG INDUSTRY CO LTD ...
Page 16: ...1 SERVICE INFORMATION 1 13 Cables Pipes Cable Routing 1 ...
Page 17: ...1 SERVICE INFORMATION 1 14 ...
Page 18: ...1 SERVICE INFORMATION 1 15 Carburetor Condition 1 ...
Page 19: ...1 SERVICE INFORMATION 1 16 Carburetor Condition EFI Condition ...
Page 20: ...1 SERVICE INFORMATION 1 17 Carburetor Condition 1 ...
Page 21: ...1 SERVICE INFORMATION 1 18 ...
Page 41: ...2 VEHICLE BODY MUFFLER 2 20 Description of visible parts ...
Page 44: ......
Page 66: ...4 COOLING AND LUBRICATIING SYSTEM 4 2 Cooling System Illustration 4 ...
Page 114: ...6 ENGINE REMOVAL INSPECTION INSTALLATION 6 29 Primary and Secondary Sheave 6 ...
Page 225: ......