Xycom 1614 Series, Hardware Manual

Page 1: ...1614 Series INDUSTRIAL RACK MOUNT PC Hardware Guide...

Page 2: ...u lations which apply to the legal operation of this device It is the responsibility of the system integrator and or user to ap ply the following directions which relate to installation and configurat...

Page 3: ...g External Options 18 System Memory 18 ISA PCI Expansion 20 Internal Drive Options 21 3 Installation 24 Environmental Considerations 24 System Power 24 Excessive Heat 25 Electrical Noise 25 Line Volta...

Page 4: ...K side of Y cable 42 PS 2 Mouse Connector on front panel and M side of Y cable 42 PS 2 Keyboard Mouse Connector on rear 43 Ethernet LAN RJ45 Port 43 VGA Connector 44 System Interrupts IRQs 44 SBC 370...

Page 5: ...the requirements of a wide variety of applications where both a powerful PC and a durable industrial enclosure are required The system integrates the computer card cage mass storage options and power...

Page 6: ...2 keyboard and mouse connectors behind the lockable front door 1 44 MB front accessible floppy or LS 120 drive Three 5 25 front accessible drive bays Internal hard drive up to 12 GB Preloaded with MS...

Page 7: ...r filters There are two air filters mounted in each side of the front door These filters separate particulate contaminants from the cooling air drawn into the 1614 Refer to page 33 for instructions on...

Page 8: ...s the PS Reset switch PS1 LED indicator light This LED is available only with a dual redundant 300 watt AC power supply unit and glows green when the first power supply is functioning properly PS2 LED...

Page 9: ...y LS 120 and internal hard drives 5 25 drive bays These bays hold up to three 5 25 mass storage devices including CD ROM CD Writable Zip 5 GB tape removable 6 4 GB hard or removable 12 GB hard drives...

Page 10: ...port through the Y adapter cable included with your unit connect a mouse into the cable labeled M and a keyboard into the cable labeled K see figure 4 If connecting only a keyboard you can connect di...

Page 11: ...see figure 3 Refer to page 42 for COM2 serial port pin assignments Fan outlet grille Unobstructed airflow is essential to proper ventilation and cooling of the 1614 Do not obstruct this outlet Openin...

Page 12: ...hree Phillips head screws from the top panel 6 Tilt the front of the top panel upward and then slide the panel back towards the rear of the unit until it is free 13 Product Overview Figure 5 Removing...

Page 13: ...300 watt AC and 48 volt DC power supplies are optional Refer to page 17 for power supply specifications 5 25 drive bays Refer to page 21 for instructions on adding and removing 5 25 devices 3 5 drive...

Page 14: ...428 24 22 75 577 85 16 86 428 24 6 80 172 7 22 875 581 03 24 25 615 95 15 36 390 14 11 74 298 20 8 12 206 25 4 50 114 30 19 482 6 7 00 177 8 4U 4 00 101 6 1 50 38 1 Front with door closed Front Top Si...

Page 15: ...on the unit Figure 7 provides the dimensions and recommended requirements for a customized label Once you have created a customized label place it over the Xycom Automation label Product Overview 16...

Page 16: ...ltitude Sea level to 15 000 ft Sea level to 50 000 ft aMounted by the flange only not rail mounted Cooling Fan Capacityb 82 CFM with dust filters bDoes not include power supply fans Electrical Power s...

Page 17: ...256 MB may be used The SBC 370 board has four DIMM modules supporting up to 1 GB SDRAM The SBC SLOT1 board has two DIMM modules supporting up to 512 MB SDRAM Part numbers for SDRAM are on page 34 To I...

Page 18: ...3 Insert memory vertically 4 Lock into place Hardware Options 19 Figure 8 Installing memory A DIMM Memory B Locking Mechanism C DIMM Socket A B C Figure 9 Memory installed...

Page 19: ...ist strap or other static dissipating device 2 Open the unit as described on page 12 3 Remove the hold down bar by removing the seven screws securing it two connect ing the hold down bar to the 5 25 d...

Page 20: ...nforma tion about the SBC 370 and SBC SLOT1 boards Warning To prevent any component damage or injury please make sure your 1614 unit is completely powered down before performing any installation or ma...

Page 21: ...r to pages 44 48 for informa tion about the SBC 370 and SBC SLOT1 boards Warning To prevent any component damage or injury please make sure your 1614 unit is completely powered down before performing...

Page 22: ...k of the chassis to free it from the latches Note It may be necessary to remove cards that are in the way 7 Lift to remove the drive bay 8 Add or replace 3 5 devices to drive bay by securing each with...

Page 23: ...codes that provide data such as the size and types of conductors color codes and connections necessary for safe grounding of electrical components The code specifies that a grounding path must be per...

Page 24: ...ents the coupling of magnetic fields can also occur Use shielded cables to help minimize noise Potential noise generators include switching components relays solenoids motors and motor starters Refer...

Page 25: ...nce EMI or radio frequency interface RFI equipment such as high power welding machines induction heating equipment and large motor starters Do not place incoming power line devices such as isolation o...

Page 26: ...while the unit has been slid fully out of the rack 1 Disconnect all cables and cords from the unit 2 Place the unit on a solid work surface 3 Attach the slide rails to the unit Xycom Part number 1600...

Page 27: ...ck mounting hardware so that the drive access door faces outward 3 To remove the unit from the rack reverse the procedure Warning For applications in which shock and vibration are present we highly re...

Page 28: ...0 M6 x 1 Torque 35 inch lbs To Wall Mount the Unit 1 Remove the rack mount ears with handles by removing the screws holding them in place 2 Replace the screws 3 Attach wall mounting brackets Xycom ord...

Page 29: ...re ends with solder if using stranded wire This will keep the wire from fraying Warning When inserting the wire ends of the power cable into the terminal block be sure there is no exposed wire Trim th...

Page 30: ...hich causes the system to malfunction Do not place noise generating equipment near the unit Replace the module with the correct type If the new module solves the problem but the failure reoccurs check...

Page 31: ...32 CLEANING AIR FILTERS The air filters play a very important role in prolonging the life of your chassis and its components Clean filtered air that circulates through the chassis keeps the tempera t...

Page 32: ...00 MB 139923 001 139933 001 139924 001 139926 001 139927 001 139928 001 139929 001 139930 001 CPU board Socket 370 Celeron SBC 370 400 MHz processor Socket 370 Celeron SBC 370 466 MHz processor Slot 1...

Page 33: ...arts see page 34 can be ordered directly from Xycom Automation We do not recommend third party replacement components as they may not be compatible with the unit s hardware and software When a failed...

Page 34: ...ion Refer to your software documentation CMOS setup is incorrect Verify CMOS setup and correct if necessary Printer port configuration incorrect Check printer port configuration HMI or other applicati...

Page 35: ...ailure fixed disk Hard disk cables disconnected Check hard disk cables for proper connection Verify hard disk spins up when power is applied CMOS setup data is incorrect Verify CMOS setup data correct...

Page 36: ...sed Previous boot did not complete Enter Setup access the Exit Menu choose the Get Default Values option save the settings exit Setup then reboot Diskette drive A or B error Floppy drive error Check c...

Page 37: ...s connector is the 3 pin power input for the AC and dual redundant AC units AC Pin Number AC Description 1 L 2 N 3 AC GND DC Input Power Connector Pin Number Description 1 GND 2 VIN 3 VIN Parallel Con...

Page 38: ...SELECT 14 AUTOFEED 15 PERROR 16 INIT 17 SELIN 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND COM1 Serial Connector RS 232 Pin Number Name 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI...

Page 39: ...DSR 7 RTS 8 CTS 9 RI PS 2 Keyboard Connector on front panel and K side of Y cable Pin Number Name 1 KB DATA 2 NC 3 GND 4 5V 5 KB CLK 6 NC PS 2 Mouse Connector on front panel and M side of Y cable Pin...

Page 40: ...DATA 3 GND 4 5V 5 KB CLK MS CLK Ethernet LAN RJ45 Port This connector is used for 10 BaseTX or 100 BaseTX Ethernet connection Pin Number Description 1 TX 2 TX 3 RX 4 75 W termination 5 75 W terminatio...

Page 41: ...HSYNC 14 VSYNC 15 DDC CLK SYSTEM INTERRUPTS IRQS SBC 370 Board IRQ Description IRQ0 System Timer IRQ1 Keyboard IRQ2 Cascade to IRQ Controller IRQ3 COM2 COM4 IRQ4 COM1 COM3 IRQ5 Unused IRQ6 Floppy Driv...

Page 42: ...RQ4 COM1 COM3 IRQ5 Unused IRQ6 FDC IRQ7 Printer IRQ8 RTC Clock IRQ9 Unused IRQ10 7880 SCSI IRQ11 82559LAN IRQ12 PS 2 mouse IRQ13 FPU IRQ14 Primary IDE IRQ15 Secondary IDE DMA CHANNEL ASSIGNMENTS SBC 3...

Page 43: ...ing is highlighted Memory Address Description 00000 9FFFF System Memory A0000 BFFFF VGA Buffer C0000 CBFFF VGA BIOS D6000 D7FFF DOC 2000 E0000 FFFFF System BIOS 1000000 Extend BIOS SBC SLOT1 1st MB Me...

Page 44: ...th Coprocessor 0F8 0FF Math Coprocessor 1F0 1F8 Fixed Disk 200 207 Game I O 278 27F Parallel Printer Port 2 LPT3 2E8 2EF Serial Port 4 2F8 2FF Serial Port 2 300 31F Prototype Card 360 36F Reserved 378...

Page 45: ...Coprocessor 0F8 0FF Math Coprocessor 1F0 1F8 Fixed Disk 200 207 Game I O 278 27F Parallel Printer Port 2 LPT3 2E8 2EF Serial Port 4 2F8 2FF Serial Port 2 300 31F Prototype Card 360 36F Reserved 378 37...

Page 46: ...speed Screen resolutions supported up to 1280 x 1024 x 64K colors 60 Hz refresh Screen resolutions also supported up to 1600 x 1200 x 64K colors at 85 Hz refresh non interlaced mode 1024 x 768 x 16M...

Page 47: ...ve bays 3 5 10 14 5 25 10 14 drives adding or replacing 3 5 devices 22 adding or replacing 5 25 devices 21 E environmental specifications 17 Ethernet port 12 F fan 14 replacing 33 fan outlet grille 12...

Page 48: ...9 PS Reset switch 9 PS1 LED indicator light 9 PS2 LED indicator light 9 R rear panel components 11 regulatory compliance 17 removable drive lock 10 repairing a unit 32 reset switch 9 returning a unit...

Page 49: ...Xycom Automation Inc 734 429 4971 Fax 734 429 1010 http www xycomautomation com Canada Sales 905 607 3400 Northern Europe Sales 44 1604 790 767 Southern Europe Sales 39 011 770 53 11 161420 C...