Xylem Aquavar IPC, Quick Start Manual

Page 1: ...Aquavar IPC QUICK START UP GUIDE FOR ADVANCED IPC QUICK START GUIDE IM311 REV 2 FOR FULL IOM SCAN BELOW...

Page 2: ...TIONS 7 3 INPUT AND MOTOR WIRING 8 4 CONTROL WIRING 9 4 1 Single pump control wiring 9 4 2 Multi pump control wiring 10 5 SETUP AND COMMISSIONING 11 6 PUMP PROGRAMMING 14 6 1 Single pump programming 1...

Page 3: ...hese hazards Personal accidents and health problems Damage to the product Product malfunction Definitions Safety message level Indication DANGER A hazardous situation which if not avoided will result...

Page 4: ...he drive properly could result in death or serious injury EN EC61800 5 1 Power Drive System Product standard requires special care if the leakage current exceeds 3 5 mA Earth grounding must be reinfor...

Page 5: ...ring work Observe these safety precautions when you work with the product or are in connection with the product Never work alone Always wear protective clothing and hand protection Stay clear of suspe...

Page 6: ...e supports are utilized to handle the weight of the system piping and fluid Ensure the suction and discharge pipes are supported independently by use of pipe hangers near the pump Ensure there is adeq...

Page 7: ...V NPN 0 V PNP 0 V PNP 24 V NPN 19 D IN 24 V NPN 0 V PNP 27 24 V 0 V D IN OUT 0 V PNP 24 V NPN D IN OUT 0 V 24 V 29 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN ON 2 1 S202 ON 0 20 mA OFF 0 10 V...

Page 8: ...cable Input Terminals OUTPUT WIRING TO MOTORS Connect output motor wires to terminal block labeled U V W and ground the cable Ground 1 Phase Power Input 91 L1 92 L2 93 L3 95 PE SINGLE PHASE INPUT DRI...

Page 9: ...gnal connect a jumper wire between terminals 18 DI 18 parameter 5 10 and 12 24V dc A start command is given to the controller when terminal 18 is connected to 24V Install Transducer cable on Brown on...

Page 10: ...ing tab Terminal 5 to Terminal 5 Terminal 7 to Terminal 7 If using more than two controllers follow the same wiring instructions for the additional drive Refer to the IOM for additional multi control...

Page 11: ...Quick Menu Select Parameter 04 Start Up Genie You are now able to start the Start Up Genie Set DI18 to Stop terminal 18 open Start Up Genie Q4 Quick Setup Q2 Function Setups Q3 My Personal Menu Q1 Qui...

Page 12: ...Select English US as Language and proceed with the down arrow Select Booster for Application type Select Motor Horsepower Select Motor Voltage Select Motor Frequency Select Motor Nominal Speed Region...

Page 13: ...Type Sinewave for sinewave Please refer to the IOM for further instructions Select Yes to Continue to the Application Setup Motor Current 5 48A Example SFA is 6 03 FLA is 5 48 Current Limit 6 03 5 48...

Page 14: ...e to page 16 Select Constant Pressure for Application type Select PSI for pressure control units Operating Mode CHANGING OPERATING MODE WILL OVERWRITE CURRENT SETUP Single Pump Control CHANGING OPERAT...

Page 15: ...ion here are the parameters that will get autoset Autoset Configuration Constant Pressure Transducer Max Feedback 300 unit Transducer Type 4 20mA Feedback 1 Source AI 53 PID Performance Normal Sleep M...

Page 16: ...10 Minutes Check Pump and Motor Rotation by selecting Hand On If motor is running backwards power down drive wait five minutes and rotate motor wires from the drive Once rotation is verified select O...

Page 17: ...ddress for each pump For each use a unique address 1 2 3 or 4 Select Constant Pressure for Application Type Select psi for Pressure control units Pressure control units psi Application Type Constant P...

Page 18: ...ate 5 sec decelerate Slow 20 sec accelerate 10 sec decelerate Select Number of Pumps Select Number of Standby Pumps Select Yes to Autoset the rest of the settings Select Set point PSI Setpoint 1 50 00...

Page 19: ...On Run Time Alternation Time 24 Hrs Pump Exercise Disabled Acknowledge Auto Set Settings by pressing the down arrow and cyclying through each of the four screens For further Multi Pump Setups Feedbac...

Page 20: ...flow condition for the various pump s the no flow power curve needs to be programmed in to the drive Select Quick Menu Select 04 Start Up Genie Change Setup Selection to Pump Protection Select Enable...

Page 21: ...k Window Selct 10 Mins for Flow Check Time Acknowledge that you are enabling sleep mode based on power consumption and proceed by pushing the down arrow Minimum Sleep Frequen 18 0Hz Sleep Delay 3s 0 0...

Page 22: ...Off Remote Stop Select Alarm for No Water Loss of Prime Fault Select Enable for No Flow Power Calibration Follow all on screen instructions carefully WARNING The No Flow Power Calibration Process req...

Page 23: ...ation completed open the valve Press OK then down arrow to save results or cancel to discontinue Hand Local Running Once the calibration is completed select OK and the down arrow to proceed Repeat for...

Page 24: ...lect Disabled for Digital input 27 Select Disabled for Digital input 29 Select Manual Reset Alarm for Under Pressure Function Select 30 Seconds for Under Pressure Delay and 20 0 for Under pressure Dif...

Page 25: ...tem fault Select No for Digital Input 19 Select No for Digital input 27 Select No for Digital Input 29 No Setup Pump Protection Through Digital Input 27 No Setup Pump Protection Through Digital Input...

Page 26: ...t 0 Seconds for Priming delay Select No for Continuing Digital Input Setup Change Setup Selection to Exit hit OK and Down key Press OK Start Up Genie Complete Press OK to Exit To setup the INTELLIGENT...

Page 27: ...l commands for Xylem equipment are issued from SCADA or building management systems Xylem recommends a regular check by operators to ensure the integrity of communications between these systems and Xy...

Page 28: ...n Seneca Falls NY ryan vannederynen xyleminc com 315 239 7041 office Matt Renn Fresno CA matt renn xyleminc com 559 265 4737 office Felix Briceno Seneca Falls NY felix briceno xyleminc com 315 239 232...