Xylem Goulds AquaBoost Advanced, Instruction Manual

Page 1: ...INSTRUCTION MANUAL 10 001 326 AquaBoost Advanced Pumping Packages...

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Page 3: ...rams 12 4 1 2 Wiring diagrams 14 4 2 ground earth connections 15 4 3 Pump package location guidelines 16 4 4 Foundation requirements 16 4 5 Level the base on a concrete foundation 16 4 6 Connect the o...

Page 4: ...ion 26 7 1 5 The pump station does not shut down and no water is used 26 7 1 6 The pump station cycles or hunts erratically 27 8 Other Relevant Documentation or Manuals 28 8 1 Manuals for AquaBoost co...

Page 5: ...nt or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the service applicatio...

Page 6: ...osal of solid or liquid waste Clean up of spills Exceptional sites CAUTION Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation unless Xylem has been informed...

Page 7: ...an automatic level control Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do not...

Page 8: ...their components are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lifting...

Page 9: ...ve unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local sales and service representative 2...

Page 10: ...ch is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov 3 1 1 Operational limits Ambient temperature and h...

Page 11: ...r panel 3 Aquavar IPC controller 4 Temperature relief valve 5 Discharge header stainless steel with grooved connections 6 Suction header stainless steel with grooved connections 7 Pressure transducer...

Page 12: ...l part numbers start with the following letters Number of pumps Hydraulic HP Voltage Phase AQA 1 simplex A 1ST 15 1 5 HP A 208 230 1 2 duplex B 2ST 20 2 HP B 208 230 3 30 3 HP C 380 3 40 4 HP D 460 3...

Page 13: ...5 C can be used for the power connections Refer to the input current as listed on the motor nameplate when sizing wire Power supply requirements The power supply required for the AquaBoost unit depend...

Page 14: ...iminators are used 2 If a bypass line is installed then this valve must be kept closed during normal operation Do not install a check valve 3 Suction gauge recommended 4 Optional tank 5 Discharge gaug...

Page 15: ...ge gauge 4 Vibration eliminator 5 Anchor the pipe securely if vibration eliminators are used 6 If a bypass line is installed then this valve must be kept closed during normal operation Do not install...

Page 16: ...N C COM P MD GV WD WV GM WM VFD MODEL HP FLA MCA DISC GROUND WIRE VFD INCOMING WIRE VFD WIRE GROUND WIRE MOTOR MOTOR WIRE MODEL FRAME 208V 230V 1 1QB15A 1 1 2 11 10 13 8 12 5 30A 12 AWG 14 AWG 14 AWG...

Page 17: ...AWG 14 AWG 14 AWG 14 AWG AVA20015A0F0D0X1 A2 2QB20B 2 15 13 6 16 9 15 3 AVA20020A0F0D0X1 2QB30B 3 21 2 19 2 23 9 21 6 12 AWG 6 AWG AVA20030A0F0D0X1 2QB50B 5 33 4 30 4 37 6 34 2 60A 10 AWG 4 AWG 12 AW...

Page 18: ...f nothing else is specified Do not install and operate the equipment in closed systems unless the system is constructed with properly sized safety and control devices Acceptable devices Pressure relie...

Page 19: ...ation then connect the tank to the discharge manifold as shown 1 2 1 Storage tank 2 Discharge gauge 3 Precharge the tank according to the tank specific IOM 4 7 Connect the optional low suction pressur...

Page 20: ...re that the flange bolts are adequately torqued NOTICE Never force piping to make a connection with a pump Check Explanation comment Checked Check that the suction and discharge pipes are supported in...

Page 21: ...hich optional vibration eliminators are connected is properly anchored to the floor This is necessary for maximum effectiveness Fastening WARNING Only use fasteners of the proper size and material Rep...

Page 22: ...then warm up the pump prior to operation Circulate a small amount of fluid through the pump until the casing temperature is within 100 F 38 C of the fluid temperature At initial startup do not adjust...

Page 23: ...m requirements Low suction pressure switch optional WARNING Always disconnect and lock out power to the package and the driver before you perform any installation or maintenance tasks Failure to disco...

Page 24: ...ts automatically and pump speed continues to ramp up until the system pressure satisfies the set point The system pressure rises above the set point The pump automatically reduces speed until the syst...

Page 25: ...is not all over the inside of the motor and in the bottom of the motor This could be a sign of overfilling Refer to the lubrication instructions from the motor manufacturer Close coupled pumps For a h...

Page 26: ...r breakers are tripped Check power fuses and breakers Breakers are shipped in the OFF position Replace blown fuses The pump station is not properly grounded earthed Check that proper grounding earthin...

Page 27: ...rter coil and the neutral white wire 120 volts should be measured If no voltage is measured then check incoming power and fuses If voltage is measured then go to the next step 4 With the HOA still in...

Page 28: ...pair facility 7 1 4 The pump station experiences excessive vibration Cause Remedy The motor pump or piping is loose Make sure that all fasteners and components are properly tightened Pump station vibr...

Page 29: ...s erratically Cause Remedy The pumps are oversized for the current demand Check the application Possibly increase the size of the bladder tank for low demand situations The inlet pressure is fluctuati...

Page 30: ...llation operation and maintenance of your AquaBoost Pumping System can be found in the IOMs provided for the associated equipment Equipment Manual Goulds Pumps Model NPE IM013R10 Aquavar IPC IM318 REV...

Page 31: ...replaced Seller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been a repaired by third parties other than Seller or without Seller s written a...

Page 32: ...contrary to Seller s instructions for installation operation and maintenance d damaged from ordinary wear and tear corrosion or chemical attack e damaged due to abnormal conditions vibration failure...

Page 33: ...ent running on their premises including model name software version and how devices are connected to each other and the local network Xylem recommends creating and maintaining offline copies of config...

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Page 36: ...solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands a...